NISSAN PICK-UP 1999 Repair Manual

Case Components
SMT894D
.PNP switch (KA24E engine)
.Plug (Except KA24E engine).PNP switch (KA24E engine)
MAJOR OVERHAULFS5W71C
MT-2002

Gear Components Ð 2WD Model
NMT096
.KA24E engine.TD25 engine
MAJOR OVERHAULFS5W71C
MT-2003

Gear Components Ð 4WD Model
NMT095
MAJOR OVERHAULFS5W71C
MT-2004

Case Components
SMT897D
MAJOR OVERHAULFS5R30A
MT-2005

Shift Control Components
CAUTION:
To avoid damage when replacing shift knob, remove shift
lever with knob, as assembled.
SMT898D
MAJOR OVERHAULFS5R30A
MT-2006

General Specifications
Applied model2WD 4WD
KA24E TD25 KA24E TD25T
Transmission FS5W71C FS5R30A
Number of speed 5
Shift pattern
Synchromesh type Warner
Gear ratio
1st 3.592 3.985 3.592 3.580
2nd 2.246 2.246 2.246 2.077
3rd 1.415 1.415 1.415 1.360
4th 1.000 1.000 1.000 1.000
OD 0.821 0.821 0.821 0.811
Reverse 3.657 3.657 3.657 3.636
Number of teeth
Mainshaft
Drive 21 21 21 22
1st 33 34 33 32
2nd 28 28 28 30
3rd 26 26 26 29
OD 21 21 21 24
Reverse 36 36 36 30
Countershaft
Drive 32 32 32 32
1st 14 13 14 13
2nd 19 19 19 21
3rd 28 28 28 31
OD 39 39 39 43
Reverse 15 15 15 12
Reverse idler gear 21 22
Oil capacity
!(lmp pt)2.0 (3-1/2) 4.9 (8-5/8) 5.1 (9)
RemarksSub-gearCounter
drive gearInstalled
2nd & 3rd double baulk
ring type synchronizer Reverse
idler gearNot installed
Double baulk
ring type
synchronizer2nd and 3rd gears
Reverse
synchronizerInstalled
SERVICE DATA AND
SPECIFICATIONS (SDS)FS5W71C & FS5R30A
MT-2007

<SUPPLEMENT-II>


PROPELLERSHAFT&
DIFFERENTIAL CARRIER
SECTION
PD
MODIFICATION NOTICE:
lPropeller shaft flange yoke has been changed.
lRear final drive (C200) has been changed.
lService data and specifications (SDS) have been changed.
CONTENTS
PREPARATION ................................................... 2002
Special Service Tools ...................................... 2002
Propeller shaft
PROPELLER SHAFT .......................................... 2004
Disassembly ..................................................... 2006
Assembly.......................................................... 2006
C200
REAR FINAL DRIVE ........................................... 2007 ASSEMBLY
.......................................................... 2008
Differential Carrier ............................................ 2008
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................... 2012
Propeller Shaft ................................................. 2012
PD

Special Service Tools
Tool number
Tool nameDescriptionUnit appli-
cation
C200
ST3127S000
Preload gauge
V1GG91030000
Torque wrench
V2HT62940000
Socket adapter
V3HT62900000
Socket adapter
NT124
Measuring pinion bearing
preload and total preload
X
KV38108300
Drive pinion flange
wrench
NT771
Removing and installing
propeller shaft lock nut and
drive pinion lock nut
X
ST3090S000
Drive pinion rear inner
race puller set
V1ST30031000
Puller
V2ST30901000
Base
NT527
Removing and installing drive
pinion rear inner cone (All)
Removing rear wheel sensor
rotor (C200)
X
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35 mm (1.38 in) dia.
KV38100600
Side bearing spacer drift
NT528
Installing side bearing spacer
X
a: 8 mm (0.31 in)
b: R42.5 mm (1.673 in)
ST30611000
Drift
NT090
Installing pinion rear
bearing outer race
X
ST30621000
Drift
NT073
Installing pinion rear bearing
outer race
X
a: 79 mm (3.11 in) dia.
b: 59 mm (2.32 in) dia.
PREPARATION
PD-2002

Tool number
Tool nameDescriptionUnit appli-
cation
C200
ST30613000
Drift
NT073
Installing pinion front bearing
outer race
X
a: 72 mm (2.83 in) dia.
b: 48 mm (1.89 in) dia.
KV381025S0
Oil seal fitting tool
V1ST30720000
Drift bar
V2KV38102510
Drift
NT525
Installing front oil seal
(R180A, H233B)
Installing rear wheel sensor
rotor (C200)
X
a: 77 mm (3.03 in) dia.
b: 55 mm (2.17 in) dia.
c: 71 mm (2.80 in) dia.
d: 65 mm (2.56 in) dia.
KV38100500
Gear carrier oil seal drift
NT115
Installing front oil seal
X
a: 85 mm (3.35 in) dia.
b: 60 mm (2.36 in) dia.
PREPARATION
Special Service Tools (Cont'd)
PD-2003

Front propeller shaft (Model 2F63H & 2F71H)
Rear propeller shaft (2WD models)
SPD507A
SPD508A
PROPELLER SHAFTPropeller shaft
PD-2004