engine SSANGYONG MUSSO 1998 Workshop Repair Manual

OM600 ENGINE INTAKE & EXHAUST 1G3-5
INTAKE AND EXHAUST MANIFOLD
1 Nut .................................................22.5-27.5 Nm
2 Washer
3 Support Assembly Bar
4 Nut .................................................22.5-27.5 Nm
5 Exhaust Manifold Assembly
6 Exhaust Gasket7 Stud Bolt..........................................9.9-12.1 Nm
8 Bolt (M8)........................................22.5-27.5 Nm
9 Intake Duct
10 Intake Duct Gasket
11 Intake Manifold
12 Intake Gasket

1G3-6 OM600 ENGINE INTAKE & EXHAUST
Exhaust Line
1 Heat Protector Assembly
2 Heat Protector Floor
3 Exhaust Front Pipe Assembly
4 Ring
5 Exhaust Rear Pipe Assembly6 Muffler
7 Mounting
8 Heat Protector Front Floor
9 Tail Exhaust Pipe Assembly

OM600 ENGINE INTAKE & EXHAUST 1G3-7
Removal & Installation Procedure
1. Remove the bolt from the exhaust manifold and then remove
the front exhaust pipe.
Installation Notice
Tightening Torque 15 - 18 Nm
Notice
When tightening the nut(3), maintain the clearance between
exhaust manifold(1) and front exhaust pipe.
2. Remove the nut from the front of center muffler and then
remove the front exhaust pipe.
Installation Notice
3. Remove the nut from the rear of center muffler and then
remove the tail muffler.
Installation Notice
4. Remove the muffler mounting hanger from the rubber pad
and remove the center muffler and tail muffler.
Notice
Check the gasket, if necessary, replace the new one.
5. Installation should follow the removal procedure in the
reverse order.
Tightening Torque 28 - 47 Nm
Tightening Torque 28 - 47 Nm

1G3-8 OM600 ENGINE INTAKE & EXHAUST
1 Turbocharger Oil Inlet
2 Turbine Wheel
3 Waste Gate
4 Oil Outlet
5 Compressor Wheel6 Air Inlet
7 Exhaust Gas Outlet
8 Compressed Air Flow
9 Intercooler
10 Cylinder
TURBOCHARGER
CHARGE AIR SYSTEM DIAGRAM

OM600 ENGINE INTAKE & EXHAUST 1G3-9
INTERCOOLER
1 Hoses
2 Pipes
3 Hoses
4 Intercooler5 Cover
6 Bolts
7 Screws
8 Bolts

1G3-10 OM600 ENGINE INTAKE & EXHAUST
Removal & Installation Procedure
1. Remove the hose connected to turbocharger and intake
duct.
2. Remove the protective cover.
3. Loosen the clamps and remove the pipe and hose
connected to intercooler.
4. Unscrew the mounting bolts and remove the intercooler.
5. Installation should follow the removal procedure in the
reverse order.

OM600 ENGINE INTAKE & EXHAUST 1G3-11
TURBOCHARGER ASSEMBLY
1 Oil Supply Line
2 Oil Return Line3 Nuts
4 Turbocharger

1G3-12 OM600 ENGINE INTAKE & EXHAUST
Removal & Installation Procedure
1. Remove the 2 hoses connected to intercooler.
2. Remove the hose(air cleaner to turbocharger) with blow by
hose.
3. Disconnect the oil supply pipe.
4. Remove the oil return pipe.
5. Remove the support assembly.
6. Remove the 3 nuts(arrows).

OM600 ENGINE INTAKE & EXHAUST 1G3-13
7. Remove the turbocharger disconnecting the exhaust pipe
from the turbocharger.
8. Installation should follow the removal procedure in the
reverse order.

2A-12 SUSPENSION DIAGNOSIS
SELF DIAGNOSIS TEST
DIAGNOSIS TEST
Special Tool Requirements : Scanner
1. Position the ignition switch to 'OFF'.
2. Connect Scanner harness connector to the engine
compartment diagnosis socket.
3. Turn the ignition switch to 'ON' position.
4. Select "Electronic control vehicle diagnosis" from function
selection display and press "Enter".
5. Select "Musso ('98 model year)" from vehicle model selection
display and press 'Enter'.
6. Select "Electronic suspension system (ECS)" from control
system selection display and press 'Enter'.
7. Select "Self-diagnosis" from diagnosis item selection display.
Notice
Check sensor value output display, if necessary.
8. Determine the fault code and check defective component.
Notice
Refer to self-diagnosis list.