SUZUKI SWIFT 2000 1.G RG413 Service Workshop Manual

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5E-16 ANTILOCK BRAKE SYSTEM (ABS)
TABLE – D CODE (DTC) IS NOT OUTPUTTED EVEN WITH DIAGNOSIS
SWITCH TERMINAL CONNECTED TO GROUND
CIRCUIT DESCRIPTION
When diagnosis switch terminal is connected to ground with ignition switch turned ON, the ABS control module
outputs diagnostic trouble code by flashing ABS warning lamp.
INSPECTION
1. ABS warning lamp in combination meter 3. Diagnosis monitor coupler 3-2. Diagnosis ground terminal
2. ABS hydraulic unit/control module assembly 3-1. Diagnosis switch terminal 4. ABS hydraulic unit/control module connector
Step Action Yes No
1 Is it shorted diagnosis switch terminal and
ground terminal by service wire properly?Go to Step 2. Connect service wire
securely.
2 1) Disconnect service wire.
2) Disconnect ABS hydraulic unit/control mod-
ule connector.
3) Measure resistance between diagnosis
switch terminal and connector terminal
“E19-12”.
Is it infinite (∞)?“PNK” circuit open. Go to Step 3.
3 1) Measure resistance between ground termi-
nal of monitor coupler and body ground.
Is continuity indicated?Go to Step 4.“BLK” circuit open or poor
connection.
4 1) Check for proper connection to ABS
hydraulic unit/control module at terminal
“E19-12”.
2) If OK, then check ABS warning lamp circuit
referring to TABLE A, B and C.
Is it in good condition?Substitute a known-good
ABS hydraulic with/control
module assembly and
recheck.Repair “ABS” warning
lamp circuit.

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ANTILOCK BRAKE SYSTEM (ABS) 5E-17
TABLE – E EBD WARNING LAMP (BRAKE WARNING LAMP) CHECK – LAMP
COMES “ON” STEADY
CIRCUIT DESCRIPTION
EBD warning lamp (brake warning lamp) is controlled by parking brake switch, brake fluid level switch and ABS
control module/hydraulic unit assembly through lamp driver module in combination meter. Refer to “TABLE – A”
for circuit diagram.
INSPECTION
Step Action Yes No
1 1) Make sure that :
Parking brake is completely released.
Brake fluid level is upper than the minimum
level.
Are the check results OK?Go to Step 2. Release parking brake
completely and/or replen-
ish brake fluid.
2Does “ABS” warning lamp come on? Perform “TABLE – B” pre-
viously outlined.Go to Step 3.
3 1) Disconnect ABS hydraulic unit/control mod-
ule connector.
2) Check for proper connection to ABS
hydraulic unit/control module connector at
terminals “E19-10”.
3) If OK, apply chocks to wheels and select
gear in neutral position (P range for A/T).
4) Keep brake pedal depressed and start
engine.
Release parking brake.
5) Connect terminal “E19-10” of disconnected
connector to ground using service wire.
Does EBD warning lamp (brake warning lamp)
turn off?Substitute a known-good
ABS hydraulic unit/con-
trol module assembly and
recheck.“PNK/BLU” circuit open.
If wire and connection are
OK, replace combination
meter.

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5E-18 ANTILOCK BRAKE SYSTEM (ABS)
DIAGNOSTIC TROUBLE CODE (DTC) CHECK
(USING ABS WARNING LAMP)
1) Perform ABS WARNING LAMP CHECK described above.
2) Using service wire (4), connect diagnosis switch terminal (2)
of monitor coupler (1) to ground (3).
3) Turn ignition switch ON.
4) Read flashing of ABS warning lamp which represents DTC
as shown in example below and write it down. When more
than 2 DTCs are stored in memory, flashing for each DTC is
repeated three times starting with the smallest DTC number
in increasing order.
For details of DTC, refer to “DTC TABLE”.
Example : When right-front wheel speed sensor circuit opens (DTC 21)
5) After completing the check, turn ignition switch off, discon-
nect service wire from monitor coupler.
3 11
2
4

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ANTILOCK BRAKE SYSTEM (ABS) 5E-19
DIAGNOSTIC TROUBLE CODE (DTC) CHECK
(USING SUZUKI SCAN TOOL)
1) After setting cartridge for ABS to SUZUKI scan tool, connect
SUZUKI scan tool to data link connector.
Special tool
(A) : 09931-76011 (SUZUKI scan tool)
(B) : Mass storage cartridge
(C) : 09931-76030 (16/14 pin DLC cable)
2) Turn ignition switch ON.
3) Read DTC according to instructions displayed on SUZUKI
scan tool and print it or write it down. Refer to SUZUKI scan
tool operator’s manual for further details.
4) After completing the check, turn ignition switch off and dis-
connect SUZUKI scan tool from DLC.
DIAGNOSTIC TROUBLE CODE (DTC) CLEAR-
ANCE
After repair or replace malfunction part(s), clear all DTCs by per-
forming the following procedure.
1) Turn ignition switch OFF.
2) Using service wire (4), connect diagnosis switch terminal (2)
of diagnosis monitor coupler (1) to ground terminal (3).
3) With connection described in above Step 2) maintained, turn
ignition switch ON.
(A)
(B) (C)
WARNING:
When performing a driving test, select a safe place where
there is neither any traffic nor any traffic accident possi-
bility and be very careful during testing to avoid occur-
rence of an accident.
3 11
2
4

Page 345 of 698

5E-20 ANTILOCK BRAKE SYSTEM (ABS)
4) Repeat disconnecting and reconnecting of service wire
between diagnosis and ground terminals 5 times or more at
about 1sec. interval within 10 seconds.
5) Turn ignition switch OFF and disconnect service wire from
monitor coupler.
6) Perform “DRIVING TEST” (Step 2 of “ABS DIAGNOSTIC
FLOW TABLE” in this section) and “DTC CHECK” and con-
firm that normal DTC (DTC 12) is displayed ; not malfunction
DTC.
DIAGNOSTIC TROUBLE CODE (DTC) TABLE
O : Open
S : Short
T : About 10 seconds
NOTE:
It is also possible to clear DTC by using SUZUKI scan
tool. Refer to Cartridge Manual for procedure to clear
DTC.
CAUTION:
Be sure to perform “ABS DIAGNOSTIC FLOW TABLE” before starting diagnosis.
DTC
(displayed
on SUZUKI
scan tool)DTC
(indicated by
ABS warning
lamp)ABS warning lamp flashing
patternDIAGNOSTIC ITEMS
NO DTC 12 Normal
C1013 13 ABS control module
C1015 15 G sensor circuit
C1021 21 RF
Wheel speed sensor circuit C1025 25 LF
C1031 31 RR
C1035 35 LR

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ANTILOCK BRAKE SYSTEM (ABS) 5E-21
C1022 22 RF
Wheel speed sensor circuit
or sensor ring C1026 26 LF
C1032 32 RR
C1036 36 LR
C1041 41
RFInlet solenoid valve circuit
C1042 42 Outlet solenoid valve circuit
C1045 45
LFInlet solenoid valve circuit
C1046 46 Outlet solenoid valve circuit
C1051 51
RRInlet solenoid valve circuit
C1052 52 Outlet solenoid valve circuit
C1055 55
LRInlet solenoid valve circuit
C1056 56 Outlet solenoid valve circuit
C1057 57 Power source
C1061 61 ABS pump motor and/or motor relay circuit
C1063 63 Fail safe-relay
C1071 71 ABS control moduleDTC
(displayed
on SUZUKI
scan tool)DTC
(indicated by
ABS warning
lamp)ABS warning lamp flashing
patternDIAGNOSTIC ITEMS

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5E-22 ANTILOCK BRAKE SYSTEM (ABS)
DTC C1013 (DTC 13) – SYSTEM SPECIFICATIONS DIFFERENT FROM ABS
CONTROL MODULE SPECIFICATIONS
DESCRIPTION
When abnormal signal is inputted to a no-used terminal of control module white running or wrong ABS hydraulic
unit/control module assembly is installed, this DTC will be set.
INSPECTION
1) Ignition switch OFF.
2) Check for proper connection from harness to control module.
3) If OK, substitute a known-good and correct specifications ABS hydraulic unit/control module assembly.
4) Recheck system.
DTC C1015 (DTC 15) – G SENSOR CIRCUIT
DESCRIPTION
While a vehicle is at stop or running, if the potential difference between the sensor signal terminal “E19-11” and
the sensor ground terminal “E19-13” is not within the specified voltage value, or if the signal voltage while at a
stop does not vary from that while running, this DTC is set.
Therefore, this DTC may be set when a vehicle is lifted up and its wheel(s) is turned. In such case, clear the
DTC and check again.
1. Ignition switch 3. ABS hydraulic unit/control module assembly
2. G sensor 4. ABS hydraulic unit/control module connector
NOTE:
When ABS hydraulic unit/control module assembly for 4WD vehicle is installed to 2WD vehicle, this
DTC is set. Before preforming the INSPECTION as shown below, check part number for supply of ABS
hydraulic unit/control module assembly referring to parts catalogue.

Page 348 of 698

ANTILOCK BRAKE SYSTEM (ABS) 5E-23
INSPECTION
Step Action Yes No
1 Is G sensor installed floor securely? Go to Step 2. Tighten sensor or bracket
screw securely. If not,
using new screw.
2 1) Ignition switch OFF.
2) Remove G sensor with bracket.
3) Check for proper connection to G sensor.
4) If OK then check G sensor referring to
INSPECTION of “G SENSOR”.
Is it in good condition?Go to Step 3. Replace G sensor.
3 1) Disconnect connectors from ABS hydraulic
unit/control module assembly and G sensor.
2) Check for proper connection to ABS control
module at terminals “E19-11” and “E19-13”.
3) If OK, then turn ignition switch ON and mea-
sure voltage between “GRN/ORN” terminal
of sensor connector and body ground.
It is 10 – 14 V?Go to Step 4.“GRN/ORN” circuit open.
4 Measure voltage between “ORN” terminal of
sensor connector and body ground.
Is it 0 V?Go to Step 5.“ORN” circuit shorted to
power circuit.
5 1) Ignition switch OFF.
2) Check that “ORN” circuit is free from open
or short to ground and “BLK/ORN” circuit.
Is it in good condition?“BLK/ORN” circuit open.
If circuit is OK, substitute
a known-good ABS
hydraulic unit/control
module assembly.“ORN” circuit open or
shorted to ground or
“BLK/ORN” circuit.

Page 349 of 698

5E-24 ANTILOCK BRAKE SYSTEM (ABS)
DTC C1021 (DTC 21), DTC C1022 (DTC 22) – RIGHT-FRONT WHEEL SPEED
SENSOR CIRCUIT OR SENSOR RING
DTC C1025 (DTC 25), DTC C1026 (DTC 26) – LEFT-FRONT WHEEL SPEED
SENSOR CIRCUIT OR SENSOR RING
DTC C1031 (DTC 31), DTC C1032 (DTC 32) – RIGHT-REAR WHEEL SPEED
SENSOR CIRCUIT OR SENSOR RING
DTC C1035 (DTC 35), DTC C1036 (DTC 36) – LEFT-REAR WHEEL SPEED SEN-
SOR CIRCUIT OR SENSOR RING
DESCRIPTION
The ABS control module monitors the voltage at the terminal of each sensor while the ignition switch is ON.
When the voltage is not within the specified range, an applicable DTC will be set. Also, when no sensor signal is
inputted at starting or while running, an applicable DTC will be set.
1. Ignition switch 4. Right-front wheel speed sensor 7. ABS hydraulic unit/control module connector
2. ABS control module/hydraulic unit assembly 5. Left-rear wheel speed sensor
3. Left-front wheel speed sensor 6. Right-rear wheel speed sensor
NOTE:
When the vehicle was operated in any of the following ways, one of these DTCs may be set even when
the sensor is in good condition. If such possibility is suspected, repair the trouble (dragging of brake,
etc.) of the vehicle, clear DTC once and then after performing the driving test as described in Step 2 of
“ABS DIAGNOSIS FLOW TABLE”, check whether or not any abnormality exists.
The vehicle was driven with parking brake pulled.
The vehicle was driven with brake dragging.
Wheel spin occurred while driving.
Wheel(s) was turned while the vehicle was jacked up.
The vehicle was stuck.

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ANTILOCK BRAKE SYSTEM (ABS) 5E-25
INSPECTION
Step Action Yes No
1 1) Disconnect applicable ABS wheel speed sensor coupler
with ignition switch OFF.
2) Measure resistance between terminals of ABS wheel
speed sensor. Refer to “FRONT WHEEL SPEED SEN-
SOR” and/or “REAR WHEEL SPEED SENSOR” in this
section.
Is measured resistance value as specified?Go to Step 2. Replace ABS wheel
speed sensor
assembly.
2 1) Turn ignition switch OFF.
2) Disconnect ABS hydraulic unit/control module connec-
tor.
3) Check for proper connection to ABS control module at
each sensor terminal.
4) If OK, then turn ignition switch ON and measure voltage
between sensor terminal of module connector and body
ground.
Is it 0V?Go to Step 3. ABS wheel speed
sensor circuit
shorted to power.
3 1) Turn ignition switch OFF.
2) Connect ABS wheel speed sensor coupler.
3) Measure resistance between the following points.
Both ABS hydraulic unit/control module connector termi-
nals of the corresponding sensor.
This check result should be the same as above Step 1.
Either terminal of wheel speed sensor coupler and body
ground.
This check result should be no continuity.
Are both check results OK?Go to Step 4. Circuit open or
shorted to ground.
4 1) Remove applicable ABS wheel speed sensor.
2) Check sensor for damage or foreign material attached.
Is it in good condition?Go to Step 5. Clean, repair or
replace.
5 Check front and/or rear sensor ring for the following
(remove rear drum as necessary) :
Rotor serration (teeth) neither missing nor damaged.
No foreign material being attached.
Rotor not being eccentric.
Wheel bearing free from excessive play.
Are they in good condition?Go to Step 6. Clean, repair or
replace.
6 1) Install ABS wheel speed sensor to knuckle.
2) Tighten sensor bolt to specified torque and check that
there is no clearance between sensor and knuckle.
Is it OK?Go to Step 7. Replace ABS wheel
speed sensor.
7 Referring to “Reference” of “FRONT WHEEL SPEED SEN-
SOR” and/or “Reference” of “REAR WHEEL SPEED SEN-
SOR” in this section, check output voltage or waveform.
Is specified voltage and/or waveform obtained?Substitute a known-
good ABS hydrau-
lic unit/control mod-
ule assembly and
recheck.Replace sensor and
recheck.

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