TOYOTA CAMRY 1999 Service Repair Manual

Page 911 of 4592

H01830
H01831
H01832
± BODYSLIDING ROOF (TMMK Made)
BO±67
2415 Author: Date:
6. REMOVE LH AND RH SIDING ROOF LIFT ARM AND
CABLE ASSEMBLIES
(a) Using a drill, cut the flange portion of the stop pin (rivet)
from each side rail.
HINT:
At the time of reassembly, please refer to the following item.
Use two new rivets.
(b) Slide the LH sliding roof lift arm and drive cable from its
side rail.
(c) Slide the RH sliding roof lift arm and drive cable from its
side rail.
7. REMOVE WIND DEFLECTOR
(a) Remove the 2 screws from the front rail assembly.
HINT:
At the time of reassembly, please refer to the following item.
Insert the strap into the front rail assembly as shown.
(b) Using a drill, cut the flange portion of the 4 rivets.
NOTICE:
Be careful not to damage the side rail (rivet) holes when
drilling.
HINT:
At the time of reassembly, please refer to the following item.
Use 4 new special sealing type rivets.
Part No. 09884±26003
(c) Remove the deflector and spring assembly.
(d) Remove the spring from the deflector.

Page 912 of 4592

BO0LY±01
H01817
Motor Housing
Pointer (Grey)
Gear Pointer (Brown)
H01818
H01819
H01820
Parts shown
disassembled
for clarity BO±68
± BODYSLIDING ROOF (TMMK Made)
2416 Author: Date:
ADJUSTMENT
1. ALIGN THE MOTOR TO ºOº POSITION
NOTICE:
The ºOº position is the same as the sliding roof ºflush º
position (sliding roof closed).
Use the vehicle sliding roof switch or a hex wrench to align the
gear pointer with the motor housing pointer as shown.
NOTICE:
Use only the sliding roof switch to electrically operate the
motor or sliding roof. Do not use any other electrical
source to power the motor. If the sliding roof switch (under
vehicle power) is not available, use a hex wrench to align
the motor pointers.
2. REMOVE DRIVE GEAR ASSEMBLY
3. REMOVE GLASS PANEL
(a) Remove the 4 glass panels adjustment screws.
HINT:
At the time of installation, please refer to the following item.
Adjust the height of the glass panel, then tighten the 4 screws.
(b) Pull the glass upward to remove it.
4. ALIGN SLIDING ROOF COMPONENTS
(a) Verify the hook appears as shown.
(b) Align the cable arm hole with the lift arm hole.
HINT:
Using a screwdriver, move the LH and RH cable assemblies for-
ward and backward to align the holes in the cable arm and lifter
arm.
(c) Temporarily insert a 3 mm (0.12 in.) pin through the align-
ment holes in the cable arm and lifter arm.
HINT:
Verify the cam block alignment hole is aligned with the lift arm
alignment hole. Misalignment at this point will result in a mal-
function of the sliding roof mechanism.
5. REINSTALL DRIVE GEAR ASSEMBLY
HINT:
Before reinstalling the drive gear assembly, double check the
alignment of the gear pointers.

Page 913 of 4592

H01821
OK NG
H01822
Guide Pin Lift Arm Assembly
Slide Rail
H01823
Hook
± BODYSLIDING ROOF (TMMK Made)
BO±69
2417 Author: Date:
6. VERIFY CORRECT INSTALLATION TIMING
(a) Cycle the unit once (vent position closed, slide open, slide
completely closed).
HINT:
After cycling the unit closed from the slide open position, verify
the alignment holes in the cable arm and cam block are aligned
and the motor pointers are in the ºOº position.
The timing of the sliding roof is okay if the holes are within
1/2 a diameter of each other as shown when closed from
the ºside openº position.
NOTICE:
The holes will normally not align when moving the sliding
roof from the vent open position to the closed position.
(b) There should be a slight interference between the guide
pin and the curved ºlead±inº of the side rail. Confirm by
cycling the unit. A clicking sound from the hook indicates
the adjustment is incorrect.
If the guide pin has been disturbed, readjust as follows:
(1) Loosen the screw and adjust the pin so there is a
slight interference.
(2) Tighten the screw and cycle the unit.
(3) Confirm the hook smoothly engages the wind de-
flector spring.
(4) Repeat if necessary.
7. REINSTALL GLASS PANEL

Page 914 of 4592

BO0LZ±01
BO±70
± BODYSLIDING ROOF (TMMK Made)
2418 Author: Date:
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO±66).

Page 915 of 4592

BO0M0±01
± BODYSLIDING ROOF (TMMK Made)
BO±71
2419 Author: Date:
INSTALLATION
Installation is in the reverse order of removal (See page BO±65).
NOTICE:
Check and adjust the sliding roof after installation (See page BO±62).

Page 916 of 4592

BO0MB±01
N20950
Instrument Panel ReinforcementNN
DD
No.2 Instrumental Panel Bracket
No.1 Instrumental Panel Bracket
No.2 Instrumental Panel Brace
QQH N
N
N
N
GG
NG
NOB
NN
Instrument Panel Brace Mount
No.1 Instrument
Panel BraceFront Pillar Garnish
Front Pillar
GarnishFront
Passenger
Airbag
Assembly
20 (200, 14)
No.2 Side Defroster Nozzle
Cowl Side Trim
Front Door Openin
g
Cover
Instrument Panel
C
Remote Control
Mirror Hole Base
Upper Column
CoverHazard Warning
Switch
Lower Finish
PlateGlove Compartment
Door Finish PlateFront Door
Inside Scuff Plate
FFF
FJ
Glove
Compartment
No.2 Lower
Panel A
A
Cluster Finish
Panel
Lower Column
Cover
Front Door
Opening
Cover
Cowl Side
TrimD
DD
D
D
F
AA
Lower Panel
InsertCoin
BoxCombination SwitchCombination
MeterRadio Assembly
Center Cluster
Finish Panel
A/C
Control Assembly
35 (360, 26)
Steering
Wheel
Pad Steering Wheel No.1 Lower
Panel
Front Door
Inside Scuff PlateFront Console
Box
Center Console
Upper PanelF
F
B
B
Rear Console
Box
N´m (kgf´cm, ft´lbf) : Specified torque BO±72
± BODYINSTRUMENT PANEL
2420 Author: Date:
INSTRUMENT PANEL
COMPONENTS

Page 917 of 4592

N20951
A
Instrument Panel Wire Harness
No.1 Defroster Nozzle Garnish
Defroster Nozzle Assembly A
A
RH Side Defroster Duct Nozzle
No.1
Side Defroster
Duct Nozzle
A
A
A
A
A
ANo.2 Heater Duct to
Register
No.3 Instrument
Panel Register
Assembly K
K
K
K
K
K
No.1 Heater Duct to
RegisterAAA
No.1 Instrument Panel
Regigter AssemblyNo.2 Instrument
Panel Register
AssemblyInstrument
Panel Center
Bracket
Instrument PanelGlove Box
Light Assembly
± BODYINSTRUMENT PANEL
BO±73
2421 Author: Date:

Page 918 of 4592

H01983
Code Shape Size
Code Shape Size
Code Shape Size
A
D
G
J
M
PBC
EF
HI
K
NL
O L = 16 (0.63) ù = 5.2 (0.21)mm (in.)
L = 16 (0.63) ù = 6.0 (0.24)
L = 20 (0.79) ù = 6.0 (0.24)
L = 20 (0.79) ù = 6.0 (0.24)
L = 10 (0.39) ù = 5.0 (0.20)
L = 20 (0.79) ù = 5.2 (0.21)
L = 22 (0.87) ù = 8.0 (0.31)
L = 20 (0.79) ù = 6.0 (0.24)
L = 20 (0.79) ù = 6.0 (0.24)
L = 18 (0.79) ù = 6.0 (0.24)
L = 14 (0.55) ù = 5.0 (0.20)
L = 12 (0.47) ù = 5.0 (0.20)
L = 18 (0.17) ù = 8.0 (0.31)8 x 1.256 x 1.00
6 x 1.00 BO±74
± BODYINSTRUMENT PANEL
2422 Author: Date:
HINT:
Screw shapes and size are indicated in the table below. The code (ºAº±ºPº) correspond to those indicated
on the previous page.

Page 919 of 4592

BO0MC±01
N20987
N21123
± BODYINSTRUMENT PANEL
BO±75
2423 Author: Date:
REMOVAL
1. REMOVE THESE PARTS:
HINT:
Tape a screwdriver tip before use.
(a) Front door inside scuff plates
(b) Cowl side trims
(c) Front pillar garnishes
(d) Front door opening covers
(e) Lower finish plate
2. REMOVE STEERING WHEEL
(See page SR±11)
3. REMOVE STEERING COLUMN COVERS
(a) Remove the steering tilt handle.
(b) Remove the 3 screws, then the upper and lower column
covers.
4. REMOVE COMBINATION SWITCH
5. REMOVE No.1 LOWER PANEL
(a) Remove the 2 screws and hood lock release lever.
(b) Press on the sides of the coin box while pulling the coin
box outward, and remove the coin box.
(c) Remove the screw, bolt and the No.1 lower panel.
6. REMOVE LOWER PANEL INSERT
(a) Remove the 2 screws holding the DLC3 to the LH lower
panel.
(b) Remove the 4 bolts, and the panel.
7. REMOVE No.2 LOWER COVER

Page 920 of 4592

N20988
N21023
7 Clips
N21024
6 Clips BO±76
± BODYINSTRUMENT PANEL
2424 Author: Date:
8. REMOVE GLOVE COMPARTMENT ASSEMBLY
(a) Using a screwdriver, remove the glove compartment door
finish plate to the glove compartment box inside.
NOTICE:
When handling the airbag connector, be careful not to dam-
age the airbag wire harness.
HINT:
Tape the screwdriver tip before use.
(b) Pull up and disconnect the airbag connector.
(c) Remove the 4 screws, bolt and glove compartment as-
sembly.
9. REMOVE CENTER CONSOLE UPPER PANEL
Using a screwdriver, remove the panel, then disconnect the
connector.
HINT:
Tape the screwdriver tip before use.
10. REMOVE REAR CONSOLE BOX
Remove the 2 bolts, 2 screws and the console box.
11. REMOVE CENTER CLUSTER FINISH PANEL
Using a screwdriver, remove the panel, then disconnect the
connector.
HINT:
Tape the screwdriver tip before using.
12. REMOVE FRONT CONSOLE BOX
Remove the 2 screws and the front console box.
13. REMOVE RADIO ASSEMBLY
14. REMOVE A/C CONTROL ASSEMBLY
(See page AC±82)
15. REMOVE HAZARD WARNING SWITCH
16. REMOVE CLUSTER FINISH PANEL
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the panel.
HINT:
Tape the screwdriver tip before use.
17. REMOVE COMBINATION METER
18. REMOVE REMOTE CONTROL MIRROR HOLE BASE

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