TOYOTA LAND CRUISER 1998 Factory Repair Manual
Page 421 of 3115
BO1KN-01
BO-90
- BODYINSTRUMENT PANEL
2664 Author: Date:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-89).
Page 422 of 3115
BO4IX-01
H20976
H20977
H20975
: 8 Clips
H20978
BO-84
- BODYINSTRUMENT PANEL
2658 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. w/ CD Changer Built In The Audio System:
SHIP MODE SETTING
(a) Take out all of the CDs.
NOTICE:
If they cannot be taken out, do not attempt to take out forci-
bly and send the unit for repair.
(b) Turn the ignition switch to ACC as pressing the ºSEEK
UPº and ºDISCº switches at the same time.
HINT:
When the ship mode has been set, ºSHIPº must be displayed.
(c) Turn the ignition switch to OFF and disconnect the battery
negative cable.
NOTICE:
Connecting the battery negative cable automatically end
the ship mode.
2. REMOVE CENTER REGISTER
(a) Using a moulding remover, remove the center register.
(b) Disconnect the connector.
(c) Use the same manner described above to the other side.
3. REMOVE RADIO WITH A/C CONTROL ASSEMBLY
(a) Remove the 4 bolts.
(b) Disconnect the radio with A/C control assembly cable and
remove the radio with A/C control assembly.
4. w/ CD Changer Built In The Audio System:
SHIP MODE CONFIRMATION
Check that a metal can be seen from holes marked ºSHIPº on
the back of the radio with A/C control assembly.
NOTICE:
If a metal cannot be seen from a hole on the back of the ra-
dio with A/C control assembly, repeat ºSHIP MODEº.
5. REMOVE FRONT DOOR SCUFF PLATES
6. REMOVE COWL SIDE TRIMS
7. REMOVE FRONT DOOR OPENING TRIMS
Page 423 of 3115
H18904
H21279
2 Clips
H21283
: 5 Clips
H21657
- BODYINSTRUMENT PANEL
BO-85
2659 Author: Date:
2004 LAND CRUISER (RM1071U)
8. REMOVE FRONT ASSIST GRIP
(a) Using a screwdriver, remove the assist grip plugs, then re-
move the 2 screws and assist grip.
HINT:
Tape up the screwdriver tip before use.
(b) Use the same manner described above to the other side.
9. REMOVE FRONT PILLAR GARNISH
(a) Using a screwdriver, remove the front pillar garnish.
HINT:
Tape up the screwdriver tip before use.
(b) Use the same manner described above to the other side.
10. REMOVE STEERING WHEEL
(See page SR-14 or SR-29)
11. REMOVE CLUSTER FINISH PANEL
Using a screwdriver, remove the cluster finish panel, then dis-
connect the connector.
HINT:
Tape up the screwdriver tip before use.
12. REMOVE HOOD LOCK CONTROL CABLE LEVER
AND FUEL LID CONTROL CABLE LEVER
(a) Remove the 2 screws and the hood lock control cable le-
ver.
(b) Remove the 2 screws and the fuel lid control cable lever.
13. REMOVE LOWER NO. 1 PANEL
(a) Remove the screw.
(b) Using a screwdriver, remove the lower No. 1 panel, then
disconnect the connectors.
HINT:
Tape up the screwdriver tip before use.
14. REMOVE LH LOWER PANEL
Remove the 3 bolts and the LH lower panel.
15. REMOVE COLUMN COVERS
Remove the 3 screws and the column covers.
16. REMOVE COMBINATION SWITCH
(a) Disconnect the connectors.
(b) Remove the clamp.
(c) Remove the 4 screws and the combination switch.
Page 424 of 3115
H04808
H21420
H04807
H21418
BO-86
- BODYINSTRUMENT PANEL
2660 Author: Date:
2004 LAND CRUISER (RM1071U)
17. REMOVE NO. 2 HEATER TO REGISTER DUCT
Remove the screw and the No. 2 heater to register duct as
shown in the illustration.
18. REMOVE STEERING COLUMN
(See page SR-14 or SR-29)
19. REMOVE COMBINATION METER
(a) Disconnect the connectors.
HINT:
The connectors can be disconnected by loosening the bolts.
(b) Remove the 4 screws.
(c) Using a screwdriver, remove the combination meter.
HINT:
Tape up the screwdriver tip before use.
20. REMOVE GLOVE COMPARTMENT DOOR
(a) Remove the 2 screws.
(b) Remove the glove compartment door, then disconnect
the glove compartment door damper clip.
21. DISCONNECT AIRBAG CONNECTOR
(See page RS-31)
(a) Using a screwdriver, remove the No. 1 under cover.
HINT:
Tape up the screwdriver tip before use.
(b) Slide the airbag connector to pull out from the No. 1 under
cover.
(c) Disconnect the airbag connector.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
22. REMOVE LOWER NO. 2 PANEL
Remove the 3 screws and the lower No. 2 panel.
Page 425 of 3115
H18912
: 6 Clips
H18913
: 2 Clips
H20954
H20955
H21406
: 5 Clips
- BODYINSTRUMENT PANEL
BO-87
2661 Author: Date:
2004 LAND CRUISER (RM1071U)
23. REMOVE FRONT CONSOLE PANEL
(a) Remove the transfer shift lever knob.
(b) Using a screwdriver, remove the front console panel.
HINT:
Tape up the screwdriver tip before use.
24. REMOVE CONSOLE REAR END PANEL
(a) Remove the rear console cup holder box.
(b) Remove the 2 screws.
(c) Using a screwdriver, remove the console rear end panel.
HINT:
Tape up the screwdriver tip before use.
25. REMOVE REAR RADIO CONTROL PANEL
Disconnect the connector, then remove the 3 screws and the
rear radio control panel.
26. REMOVE REAR CONSOLE BOX
(a) w/o Disc player changer :
Remove the 6 bolts, the 8 screws and the rear console
box.
(b) w/ Disc player changer :
Remove the 4 bolts, the 8 screws and the rear console
box.
27. REMOVE CENTER LOWER CLUSTER FINISH PANEL
Using a screwdriver, remove the center lower cluster finish pan-
el, then disconnect the connector.
HINT:
Tape up the screwdriver tip before use.
Page 426 of 3115
H18914
H18915
BO-88
- BODYINSTRUMENT PANEL
2662 Author: Date:
2004 LAND CRUISER (RM1071U)
28. REMOVE FRONT CONSOLE BOX AND FRONT CON-
SOLE BOX BRACKET
Remove the 2 bolts, the front console box and the front console
box bracket.
29. REMOVE INSTRUMENT PANEL
(a) Disconnect the junction connectors.
HINT:
The connectors can be disconnected by loosening the bolts.
(b) Disconnect the connector, then remove the 8 bolts, the 2
nuts and the instrument panel.
30. REMOVE ECM (See page SF-60)
31. REMOVE NO. 3 HEATER TO REGISTER DUCT
32. REMOVE NO. 4 HEATER TO REGISTER DUCT
33. REMOVE GLOVE COMPARTMENT DOOR DAMPER
34. REMOVE FLOOR BRACE
35. REMOVE NO. 1 BRACE
36. REMOVE REINFORCEMENT
Page 427 of 3115
BO1JO-03
H04871
H04872
H05218
- BODYLOWER BACK DOOR
BO-29
2603 Author: Date:
2004 LAND CRUISER (RM1071U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Loosen the door side hinge bolts to adjust.
Torque: 28 N´m (286 kgf´cm, 21 ft´lbf)
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the body side hinge bolts and nut to adjust.
Torque: 31 N´m (316 kgf´cm, 23 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door linkages are adjusted cor-
rectly.
(b) Using a torx wrench, loosen the door lock striker mounting
screws.
Torx wrench: T40 (Part No. 09042-00020 or locally
manufactured tool)
Torque: 11.5 N´m (117 kgf´cm, 8 ft´lbf)
(c) Using a plastic hammer, tap the striker to adjust it.
Page 428 of 3115
BO1JM-03
H21440
Back Door Lock
Control Cable
Back Door Inside Handle
Spacer
Upper Back Door Striker
Back Door Lock Control
Back Door Lock
Control Cable
Door Lock Striker
Tail Gate Stay
Rear Light Assembly
Service Hole Cover
Back Door Trim Torsion Bar Guide
Lower Torsion BarRear Mat Set Plate Door Lock Striker
Tail Gate Stay
Rear Light Assembly
Service Hole Cover
Back Door Hinge
Clip
Key Cylinder
28 (286, 21)
11.5 (117, 8)
x 5
: Specified torqueN´m (kgf´cm, ft´lbf) Back Door Hinge
5.0 (51, 44 in.´lbf)
11.5 (117, 8)
18.5 (189, 14)
18.5 (189, 14)
5.0 (51, 44 in.´lbf)
31 (316, 23)
28 (286, 21)
31 (316, 23)
5.0 (51, 44 in.´lbf)
18.5 (189, 14)
5.0 (51, 44 in.´lbf)
18.5 (189, 14)
11.5 (117, 8)
BO-26
- BODYLOWER BACK DOOR
2600 Author: Date:
2004 LAND CRUISER (RM1071U)
LOWER BACK DOOR
COMPONENTS
Page 429 of 3115
BO217-02
H05258
H04862
: 16 Clips
H04869
H04863
H04864
- BODYLOWER BACK DOOR
BO-27
2601 Author: Date:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE REAR MAT SET PLATE
(a) Remove the 5 screws.
(b) Using a screwdriver, remove the rear mat set plate.
HINT:
Tape the screwdriver tip before use.
2. REMOVE BACK DOOR TRIM
(a) Insert a screwdriver between the door and door trim to pry
out.
HINT:
Tape the screwdriver tip before use.
(b) Remove the back door trim.
3. REMOVE LOWER TORSION BAR
(a) Remove the rear bumper (See page BO-5).
(b) Remove the 4 bolts and lower torsion bar as shown in the
illustration.
(c) Remove the torsion bar guide.
4. REMOVE BACK DOOR INSIDE HANDLE
(a) Remove the screw and back door inside handle.
(b) Remove the spacer.
5. REMOVE BACK DOOR LOCK CONTROL
(a) Remove the 2 screws.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
(b) Disconnect the back door lock control cables, then re-
move the back door control.
6. REMOVE SERVICE HOLE COVERS
NOTICE:
Do not tear the service hole cover.
Page 430 of 3115
H04865
H04866
H04867
H04868
H04870
BO-28
- BODYLOWER BACK DOOR
2602 Author: Date:
2004 LAND CRUISER (RM1071U)
7. REMOVE KEY CYLINDER
(a) Disconnect the connector.
(b) Remove the clip and key cylinder.
8. REMOVE BACK DOOR LOCK
(a) Disconnect the control cable from the clamp.
(b) Using a torx wrench, remove the 3 screws and back door
lock.
Torx wrench: T30 (Part No. 09042-00010 or locally
manufactured tool)
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the rotating parts of the door lock.
(c) Employ the same manner described above to the other
side.
9. REMOVE REAR LIGHT ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 2 nuts.
(c) Using a screwdriver, remove the rear light assembly.
HINT:
Tape the screwdriver tip before use.
(d) Employ the same manner described above to the other
side.
10. REMOVE TAIL GATE STAY
(a) Using a torx wrench, remove the 2 screws and tail gate
stay.
Torx wretch: T30 (Part No. 09042-00010 or locally
manufactured tool)
Torque: 18.5 N´m (189 kgf´cm, 14 ft´lbf)
(b) Employ the same manner described above to the other
side.