torque ASTON MARTIN V8 VANTAGE 2010 Workshop Manual

Battery System (14.01)
Power Supply (14.00)14-1-4 Workshop Manual May 2007
Specifications
Maintenance
Battery Disconnect Switch-Renew
Removal
1. Power RH seat fully forward.
2. Remove rear compartment cover.
3. Disconnect vehicle battery.
4. Remove panel assembly - quar ter trim middle - RH (see
Workshop Manual procedure 01.05.CL Panel Assembly
- Quarter Trim Middle Section - RH - Renew).
5. Release rear carpet studs (x2), move carpet aside.
6. Remove screws (x2), battery compartment cover to support rail.
7. Remove nuts (x2), RH rear heel board to body. Remove heel board.
8. Remove nuts/washers (x2), securing battery cables to battery disconnect switch (see Fig. 1).
9. Release battery cables (x4) from battery disconnect switch. Note fitted position of spacer washer between
RH battery cables.
10. Remove Torx screws (x3), securing battery disconnect switch to mounting bracket. 11. Release multiplug from brac
ket, disconnect multiplug,
remove battery disconnect switch.
12. Remove battery cable bolts from battery disconnect switch.
Installation
1. Install battery cable bolts in disconnect switch.
2. Position battery disconnect switch, connect multiplug, install multiplug on bracket.
3. Install and torque tighten Torx screws (x3).
4. Install battery cables (x4), install washers (x2), install and torque tighten nuts (x2).
5. Install RH rear heel board, install and tighten screws (x2) and nuts (x2).
6. Position rear carpet, install on studs (x2).
7. Connect vehicle battery.
8. Install panel assembly - quarter trim middle - RH (see Workshop Manual procedure 01.05.CL Panel Assembly
- Quarter Trim Middle Section - RH - Renew).
9. Install rear compartment cover.
10. Power RH seat to original position.
Battery Conditioner-Renew
Removal
1. Disconnect vehicle battery.
2. Remove carpet - RH side luggage compartment (see Workshop Manual procedure 01.05.FB Carpet
Assembly - Luggage Compartment - Side - RH - Renew).
3. Remove tyre sealant bottle.
4. Remove mobility kit from storage rack.
5. Remove bolt, loosen nuts (x2), power socket bracket.
6. Slide luggage compartment fusebox rearwards, release
from mounting bracket.
7. Release terminal cover, remove nut securing main battery lead to fusebox.
8. Release harness clips (x2) from power socket bracket.
Torque Figures
DescriptionNm.lb. / ft.
Battery clamp
Battery Terminals 9
97
7
Repair Operation Time (ROT)
Warning
To prevent damage to electrical components, always disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead ( - ve) must be
disconnected first and reconnected last.
Fig. 1
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Warning
Always connect the earth (- ve) terminal last.
Repair Operation Time (ROT)
ItemCode
Battery Conditioner-Renew 14.01.DL
Warning
To prevent damage to elec trical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead ( - ve) must be
disconnected first and reconnected last.

Battery System (14.01)
Power Supply (14.00)
May 2007 Workshop Manual 14-1-5
9. Disconnect harness multiplu g, battery conditioner (see
Fig. 1).
10. Remove screws (x2), battery conditioner to power socket bracket. Remove battery conditioner (see Fig. 2).
Installation
1. Install battery conditioner, install and tighten screws (x2).
2. Connect multiplug, battery conditioner.
3. Install harness clips (x2) on power socket bracket.
4. Position main battery cable, install and torque tighten nut, install terminal cover.
5. Install fusebox in mounting bracket.
6. Install harness clips (x2) on power socket bracket.
7. Position power socket bracket, install bolt. torque tighten bolt and nuts (x2).
8. Install mobility kit.
9. Install tyre sealant bottle.
10. Install carpet - RH side luggage compartment. (see Workshop Manual procedure 01.05.FB Carpet
Assembly - Luggage Compartment - Side - RH - Renew). 11. Connect vehicle battery.
Battery Disconnect Switch to Bulkhead
Stud Cable Assembly-Renew
Removal
1. Remove RH seat (see Workshop Manual procedure
01.10.AA Seat Assembly - Front - RH - Remove for
Access and Refit).
2. Disconnect vehicle battery.
3. Remove screws (x4) front fl oor carpet retaining brackets
(x2) to floor.
4. Release RH front floor car pet from fasteners (x4),
remove carpet.
5. Release RH rear floor carpet from fasteners (x4), remove
carpet.
6. Release and remove RH tunnel carpet.
7. Remove moulding assembly - quarter trim upper RH (see Workshop Manual procedure 01.05.CX Moulding
Assembly - Quarter Trim Upper - RH - Renew).
8. Remove nuts (x2) and scre ws (x2) securing RH heel
board to body and support rail. Remove heel board.
9. Remove nuts (x3) and scre ws (x6) securing CEM cover
plate to body, remove cover plate.
10. Remove screws (x2) securing CEM to mounting bracket. Position CEM aside.
11. Release cover, remove nut securing battery cables (x3)
to bulkhead stud (see Fig. 1).
Fig. 1
Fig. 2
Warning
Always connect the earth (- ve) terminal last.
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Repair Operation Time (ROT)
Warning
To prevent damage to electrical components, always disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead ( - ve) must be disconnected first an d reconnected last.
$

Battery System (14.01)
Power Supply (14.00)14-1-6 Workshop Manual May 2007
12. Note fitted position and remove battery cables (x3) from bulkhead stud.
13. Release clips (x2) securi ng main harness to body.
14. Release battery cable clips (x22) from body.
15. Remove nut securing battery cable to BDS, release cable
from BDS (see Fig. 2).
16. Remove power amplifier assembly (see Workshop Manual procedure 15.01.AB Power Amplifier - Renew).
17. Remove tyre sealant bottle.
18. Remove mobility kit from storage rack.
19. Release terminal cover, remove nut securing battery
cable to luggage compartmen t fuse box (see Fig. 3).
20. Release battery cable from fuse box and clips (x7).
21. Manoeuvre and remove battery cable from vehicle.
Installation
1. Manoeuvre and install battery cable in vehicle.
2. Connect battery cable to luggage compartment fuse box, install and torque tighten nut. Install terminal
cover.
3. Install clips (x7), secure battery cable to body. 4. Install mobility kit in storage rack.
5. Install tyre sealant bottle.
6. Install power amplifier assembly (see Workshop Manual
procedure 15.01.AB Power Amplifier - Renew).
7. Connect battery cable to BDS, install and torque tighten nut.
8. Install clips (x22), secure battery cable to body.
9. Secure main harness to body with clips (x2).
10. Connect battery cables (x3) to bulkhead stud, install and torque tighten nut. Install terminal cover.
11. Position CEM to mounting bracket, install and torque tighten screws (x2).
12. Install CEM cover plate, Install and torque tighten nuts (x3) and screws (x6).
13. Install RH heel board, install and torque tighten nuts (x2) and screws (x2).
14. Install moulding assembly - quarter trim upper RH (see
Workshop Manual procedure 01.05.CX Moulding
Assembly - Quarter Trim Upper - RH - Renew).
15. Install and secure tunnel carpet RH.
16. Install RH rear floor carpe t and secure with fasteners
(x4).
17. Install RH front floor carpet and secure with fasteners (x4).
18. Install front floor carpet retaining brackets (x2)
19. Install RH seat (see Workshop Manual procedure 01.10.AA Seat Assembly - Front - RH - Remove for
Access and Refit).
20. Connect vehicle battery.
Battery to Battery Disconnect Switch
Cable Assembly-Renew
Removal
1. Power RH seat fully forward.
2. Remove rear compartment cover.
3. Disconnect vehicle battery.
4. Remove panel assembly - quar ter trim middle - RH (see
Workshop Manual procedure 01.05.CL Panel Assembly
- Quarter Trim Middle Section - RH - Renew).
5. Release rear carpet studs (x2), move carpet aside.
6. Remove screws (x2), battery compartment cover to support rail.
Fig. 1
Fig. 2
Fig. 3
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Warning
Always connect the earth (- ve) terminal last.
Repair Operation Time (ROT)
ItemCode
Battery to Battery Disconnect Switch
Cable Assembly-Renew 14.01.EF
Warning
To prevent damage to elec trical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead ( - ve) must be disconnected first and reconnected last.

Battery System (14.01)
Power Supply (14.00)
May 2007 Workshop Manual 14-1-7
7. Remove nuts (x2), battery compartment cover to body.
Remove cover.
8. Loosen terminal nut, disconnect main battery cable (see Fig. 1).
9. Remove nut and washer securing battery cable to battery disconnect switch.
10. Release cable and main battery cable from battery disconnect switch.
11. Loosen terminal nut, disconnect main battery cable (positive), remove cable.
Installation
1. Install battery cables (x2), install washer, install and torque tighten nut.
2. Install battery compartment cover, install and tighten screws (x2) and nuts (x2).
3. Position rear carpet, install on studs (x2).
4. Connect vehicle battery.
5. Install panel assembly - quar ter trim middle section - RH
(see Workshop Manual pr ocedure 01.05.CL Panel
Assembly - Quarter Trim Mi ddle Section - RH - Renew).
6. Install rear compartment cover.
7. Power RH seat to original position.
Bulkhead to Starter Jump Terminal
Harness-Renew
Removal
1. Disconnect vehicle battery.
2. Remove terminal jump start (see Workshop Manual procedure 14.01.EA Terminal - Jump Start - Renew).
3. Raise vehicle on ramp.
4. Remove RH front wheel arch liner (see Workshop Manual procedure 01.02.GB Wheel Arch Liner - Front -
RH - Renew).
5. Release battery cable clips (x6), from body (see Fig. 1).
6. Release battery cable clips (x2) from screen washer reservoir (see Fig. 2).
7. Release cover, remove nut securing harness to bulkhead stud.
8. Release harness from bulkhead stud, manoeuvre and remove harness.
Fig. 1
Warning
Always connect the earth (- ve) terminal last.
Repair Operation Time (ROT)
$
Warning
To prevent damage to electrical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead ( - ve) must be disconnected first an d reconnected last.
Fig. 1
Fig. 2
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Battery System (14.01)
Power Supply (14.00)14-1-8 Workshop Manual May 2007
Installation
1. Position harness to bulkhead stud, install and torque tighten nut, install cover.
2. Secure harness to body an d screen washer reservoir
with clips (x8).
3. Install RH front wheel arch liner (see Workshop Manual procedure 01.02.GB Wheel Arch Liner - Front - RH -
Renew).
4. Lower vehicle on ramp.
5. Install terminal jump start (see Workshop Manual procedure 14.01.EA Terminal - Jump Start - Renew).
6. Connect vehicle battery.
BDS to Bulkhead Dirty Feed Harness-
Renew
Removal
1. Remove RH seat (see Workshop Manual procedure 01.10.AA Seat Assembly - Front - RH - Remove for
Access and Refit).
2. Disconnect vehicle battery.
3. Remove screws (x4), retaining brackets securing front floor carpet, remove brackets (x2).
4. Release RH rear floor carpet from fasteners (x4), remove carpet.
5. Remove nuts (x2) and screws (x2) securing RH rear heel board to body and support rail then remove heel board.
6. Remove nuts (x3) and scre ws (x6) securing CEM cover
plate to body, remove cover plate. 7. Release cover, remove nut securing battery dirty feed
cable to bulkhead stud (see Fig. 1).
8. Release battery dirty feed cable clips (x9) from body.
9. Remove nut securing battery dirty feed cable to battery disconnection switch, release cable from battery
disconnection switch (see Fig. 2).
10. Remove battery dirty feed cable from vehicle.
Installation
1. Install battery dirty feed cable in vehicle.
2. Connect battery dirty feed cable to battery disconnection switch, insta ll and torque tighten nut.
3. Secure battery dirty feed cab le to body with clips (x9).
4. Connect battery dirty feed cable to bulkhead stud, install and torque tighten nut.
5. Install terminal cover.
6. Install CEM cover plate, Install and torque tighten nuts (x3) and screws (x6).
7. Install RH rear heel board, install and torque tighten nuts (x2) and screws (x2).
8. Install RH rear floor carpet and secure with fasteners (x4).
Warning
Always connect the earth (- ve) terminal last.
Repair Operation Time (ROT)
Warning
To prevent damage to electrical components, always disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead ( - ve) must be disconnected first and reconnected last.
Fig. 1
Fig. 2
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Alternator and Regulator System (14.02)
Power Supply (14.00)
May 2007 Workshop Manual 14-2-1
Power Supply (14.00)
Alternator and Regulator System (14.02)
Description
The alternator installed to this vehicle is a Denso, SC1, 120
amp rating, with a 14.4 volt regulator.
The Alternator has an 'Altmon' signal that goes to and from
the PCM via a wire in the 3 way connector.
The ‘Altmon’ signal is monitored by the PCM which adjusts
ignition timing and fuelling if necessary to maintain idle
speed when the alternator is charging.
Specifications
Maintenance
Alternator-Renew
Removal
1. Battery isolation switch ‘OFF’.
2. Disconnect breather pipe qu ickfits (x2) from air cleaner
duct.
3. Remove throttle body du ct for access (clips x3).
4. Release tensioner and slip belt from idler.
5. Move belt off alternator pulley.
6. Reposition oil tank (to release alternator).
7. Remove breather pipe (quick fit).
8. Remove pipes (x2) fr om oil tank, tie aside.
9. Remove bolts (x4) securing tank to body, support tank and move aside to left side of engine bay. 10. Disconnect top hose from engine (clip x1) tie aside
(catch coolant).
11. Raise vehicle on ramp.
12. Remove undertray (see Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
13. Remove bolts (x3) securing oil thermostat to body (allows oil tank more sideways movement).
14. Remove road wheel/s.
15. Remove oil filter and renew (see Workshop Manual procedure 03.02.AB Filter - Oil Canister Renew).
16. Reposition heatsheild to gain access to top bolt.
17. Unclip harness from bracket for access to top bolt and move aside.
18. Remove top securing nut and bolt.
19. Remove nut from bottom fixing and withdraw bolt (will foul on front subframe).
20. Lever alternator forward to release clamping of sliding bushes.
21. Using suitable grips remove bottom/ front sliding bush together with bolt.
22. Position alternator for access, disconnect battery (nut x1) lead and multiplug.
23. Lower ramp.
24. Remove alternator via front of engine (oil tank).
Installation
1. Install alternator.
2. Raise ramp.
3. Connect battery lead and multiplug to alternator.
4. Position alternator to bracket, install top fixing nut and bolt (do not tighten).
5. Install bottom bolt with sliding bush into bracket (through alternator).
6. Install nut to bottom bolt and tighten (torque).
7. Tighten top nut and bolt (torque)
8. Install oil filter and re new (see Workshop Manual
procedure 03.02.AB Filter - Oil Canister Renew).
9. Clip harness to bracket.
10. Reposition heatsheild to original position.
11. Install bolts (x3) securing oil thermostat to body (torque).
12. Install undertray (see Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
13. Install road wheel/s
14. Lower vehicle on ramp.
15. Reposition oil tank.
16. Connect top hose to engine (clip x1).
17. Position tank to body and fit bolts (x4) (torque).
18. Install oil pipes to tank.
19. Connect breather hose.
20. Fit belt to alternator pulley.
Torque Figures
DescriptionNmlb/ft
Alternator mounts 43-52 32-38.5
Repair Operation Time (ROT)




Audio System (15.01)
Vehicle Entertainment (15.00)15-1-4 Workshop Manual May 2007
3. Remove screws (x4) that secure centre stack assembly to IP (see Fig. 1).
4. Release centre stack assembly and disconnect multiplugs (x12).
Installation
1. Position centre stack assembly and install multiplugs (x12).
2. Install and torque tighten screws (x4).
3. Install bezel assembly inst rument panel (see Workshop
Manual procedure 01.12.AV Bezel Assembly -
Instrument Panel - Renew).
4. Install panel assembly - console (see Workshop Manual procedure 01.12.DB Panel Assembly Console - Renew).
Centre Stack assembly-Renew
Removal
1. Remove centre stack assembly (see Workshop Manual
procedure 15.01.CB Centre Stack Assembly - Remove
for Access and Refit). 2. Depress clips and remove A/C request switch (see Fig.
1).
3. Depress clips and remove A/C re-circulation switch.
4. Depress clips and remove hazard warning switch.
5. Depress clips and remove IDV switch.
6. Depress clips and remove rear fog guard switch.
7. Rotate HVAC control knobs to vertical position.
8. Remove screws (x6) securing HVAC control unit (see Fig. 2).
9. Disconnect multiplugs (x2) (lever HVAC unit from rear
to remove control knobs).
Fig. 1
Repair Operation Time (ROT)
Fig. 1
Fig. 2
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Antenna (15.02)
Vehicle Entertainment (15.00)
May 2007 Workshop Manual 15-2-3
7. Position AM antenna to body , install and torque tighten
bolts (x2).
8. Position AM antenna earth connector, install and torque tighten nut.
9. Route AM antenna cable through grommet into luggage compartment.
10. Correctly route AM antenna cable, connect to marked position in multiplug, secure with clip.
11. Feed multiplugs into wheel arch and connect to tuner assemblies.
12. Secure antenna cables in clips (x3), luggage compartment.
13. Install power amplifier assembly (see Workshop Manual procedure 15.01.AB Power Amplifier - Renew).
14. Raise vehicle on ramp.
15. Position tuner base plate, position earth lead, install and torque tighten bolts (x4).
16. Install RH rear wheel arch liner (see Workshop Manual procedure 01.02.HB Wheel Arch Liner - Rear - RH -
Renew).
17. Lower vehicle on ramp.
18. Battery isolation switch ‘ON’.

Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-11
Maintenance
Forward Harness-Renew
Removal
1. Disconnect vehicle battery.
2. Remove LH headlamp (see Workshop Manual procedure 17.01.AB Headlamp Assembly - LH -
Renew).
3. Remove RH headlamp (see Workshop Manual procedure 17.01.BB Headlamp Assembly - RH -
Renew).
4. Release grommet from body, feed harness from inside of vehicle.
5. Disconnect multiplugs (x2) LH and RH side repeaters.
6. Disconnect multiplugs (x2) LH and RH pad wear indicators.
7. Disconnect multiplug (x2) LH and RH wheel speed sensors.
8. Disconnect multiplugs (x2) LH and RH air flow meters.
9. Disconnect multiplugs (x2) LH and RH headlamp bulb
monitoring resistors.
10. Remove nuts (x6) securing LH and RH earth leads to body (x6).
11. Remove screws (x4) LH and RH harness plate to body and release harness from plate.
12. Remove screen washer reservoir (see Workshop Manual procedure 01.16.DA Reserv oir and Motor Assembly -
Windshield Wash - Renew).
13. Remove fusebox (see Workshop Manual procedure 18.01.KD Fuse Box - Engine Bay - Renew).
14. Disconnect multiplug (x1) purge valve.
15. Disconnect multiplug (x1) ABS modulator.
16. Disconnect multiplug (x1) load level sensor.
17. Disconnect multiplugs (x4) forward harness to cabin harness.
18. Remove wiper motor and linkage (see Workshop Manual procedure 01.16.BA Linkage Assembly - Wiper
- Renew).
19. Remove cross member fr ont latch mounting (see
Workshop Manual procedure 01.14.BD Latch Assembly
- Hood - Renew).
20. Remove nuts (x2) securing earth leads to body (x2).
21. Disconnect multiplug (x1) heated front windshield.
22. Disconnect multiplug PAS sensor.
23. Disconnect multiplugs (x2) A/C compressor. 24. Disconnect multiplug (x1) horn.
25. Release forward harness to engine harness multiplug
(x1) from inner wing and di sconnect multiplugs (x2).
26. Disconnect multiplug (x2) cooling fans.
27. Disconnect multiplug (x1) ambient air temperature sensor.
28. Disconnect multiplugs (X2) crash sensors.
29. Release harness clips (70) and remove harness.
Installation
1. Layout harness around engine bay, feed harness into cabin area and secure grommet.
2. Secure forward harness clips (x70) to body.
3. Connect multiplug (x2) LH and RH side repeaters.
4. Connect multiplug (x2) LH and RH pad wear indicators.
5. Connect multiplugs (X2) LH and RH wheel speed sensors.
6. Connect multiplugs (x2) LH and RH air flow meters.
7. Connect multiplugs (x2) LH and RH headlamp bulb
monitoring resistors.
8. Position earth leads (x6), install and torque tighten nuts (x6).
9. Secure harness to plates (x2) and install plates to body.
10. Connect multiplug (x1) purge valve.
11. Install washer reservoi r (see Workshop Manual
procedure 01.16.DA Reservoir and Motor Assembly -
Windshield Wash - Renew).
12. Install fuse box (see Workshop Manual procedure 18.01.KD Fuse Box - Engine Bay - Renew).
13. Connect multiplug (x1) ABS connector.
14. Connect multiplug (x1) load level sensor.
15. Disconnect multiplug (x4) forward harness to cabin harness.
16. Connect multiplug (x1) heated front screen.
17. Connect multiplug (x1) PAS sensor.
18. Connect multiplugs (x2) A/C.
19. Connect multiplug (x1) horn
20. Position earth leads (x2), install and torque tighten nuts (x2).
21. Secure forward harness multiplug (x1) to inner wing and connect multiplugs (x2).
22. Connect multiplug (x2) cooling fans.
23. Connect multiplug (x1) am bient air temperature sensor.
24. Connect multiplugs (X2) crash sensors.
25. Install cross member front latch mounting 01.14.BD Latch Assembly - Hood - Renew).
26. Install wiper motor and linkage (see Workshop Manual procedure 01.16.BA Linkage Assembly - Wiper -
Renew).
27. Install LH headlamp (see Workshop Manual procedure
17.01.AB Headlamp Assembly - LH - Renew).
28. Install RH headlamp (see Workshop Manual procedure 17.01.BB Headlamp Assembly - RH - Renew).
29. Connect vehicle battery.
Repair Operation Time (ROT)
Warning
To prevent damage to elec trical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead (- ve) must be disconnected first and reconnected last.

Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-25
45. Disconnect multiplugs (x4) knock sensors (see Fig. 13).
46. Disconnect multiplug (x 1) secondary air pump.
47. Disconnect multiplug (x1) engine coolant temperature.
48. Disconnect earth lead.
49. Disconnect multiplugs (x2) suppressors
50. Remove bolts (x2) rear engine harness support bracket.
51. Cut cable ties (x7) harn ess to rear support bracket.
52. Release harness multiplugs (x4) from rear harness support bracket
53. Release and remove harness from remaining clip positions (x8).
Installation
1. Secure multiplugs (x4) and the harness with cable ties to rear support bracket.
2. Secure harness (x8) and install rear harness support bracket.
3. Connect multiplugs (x2) suppressors
4. Connect earth lead.
5. Connect multiplug (x1) engine coolant temperature.
6. Connect multiplug (x1) secondary air pump.
7. Connect multiplugs (x4) knock sensors.
8. Connect multiplug (x1) air control valve solenoid.
9. Connect multiplugs (x2) CMP sensors.
10. Position and secure engine harness in clips (x25)
11. Install inlet manifold
12. Install heater hose brackets (x2)
13. Secure engine harness to LH and RH heater hose brackets.
14. secure heater hose to he ater hose brackets (x2).
15. Connect breather hose to manifold.
16. Secure servo hose.
17. Install LH and RH support brackets
18. Connect multiplug (x1) condenser.
19. Connect multiplug (x1) throttle body.
20. Connect multiplug (x1) in let air temperature sensor.
21. Disconnect multiplug (8) to injectors. 22. Secure harness clip to ridge of cam covers (x2).
23. Connect multiplugs (x2) VVT solenoid.
24. Connect multiplugs (x8) to ignition coils.
25. Secure HEGO engine harn
ess connections (x4) to
mounting bracket.
26. Connect multiplug (x1) crankshaft sensor.
27. Connect multiplug (x1) starter motor.
28. Connect multiplugs (x2) oil pressure and temperature switches.
29. Connect multiplug (x1) alternator.
30. Secure vacuum pipe to heater hose bracket clips (x2).
31. install bolt (x1) purge valv e pipe to RH support bracket.
32. Connect multiplug (x1) fuel rail pressure sensor.
33. Install coil covers.
34. Install LH and RH exhaust ma nifolds, install and torque
tighten nuts (x16).
35. Install slings to engine lifting brackets, connect and raise hoist.
36. Lower engine onto subframe, align hydramounts, install and torque tighten nuts (x2).
37. Disconnect hoist from slings, move hoist aside.
38. Remove slings from engine.
39. Remove lifting brackets from engine, (303-749 and (303-536).
40. Clean EGR module, pipe union and mating faces.
41. Install new gasket, install EGR module, install and torque tighten bolts (x2)
42. Install EGR pipe, torque tighten union.
43. Connect multiplug and vacuum pipe to EGR module.
44. Install engine (see Wo rkshop Manual procedure
03.00.AC Engine Assembly - Remove for access and
refit).
Facia Harness-Renew
Removal
1. Remove IP assembly (see Workshop Manual procedure
01.12.AB Instrument Panel - Facia Assembly - Remove
for access and refit).
2. Disconnect multiplugs (x 6) from heater assembly.
3. Remove nuts (x2) and bolt (x 1) heater assembly to facia.
4. Remove instrument panel bezel assembly (see Workshop Manual procedur e 01.12.AV Bezel Assembly
- Instrument Panel - Renew).
Fig. 13
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Warning
Always connect the battery earth (- ve) terminal last.
Repair Operation Time (ROT)
Warning
To prevent damage to electrical components, always disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead (- ve) must be disconnected first an d reconnected last.