torque CHEVROLET CAMARO 1967 1.G Chassis Manual PDF

ENGINE 6-30

c". Install the valve locks and release the compres-

sor tool making sure the locks seat properly in

the upper groove of the valve stem.

NOTE: Grease may be used to hold the locks

in place while releasing the compressor tool.

396 and 427
cu.
in.
Engines

a. Install new valve stem oil seal (coated with oil)

in position over valve guide.

b.
Set the valve spring and damper and valve cap in

place.

c. Compress the spring with Tool J-5892 and install

the valve locks, then release the compressor tool,

making sure the locks seat properly in the groove

of the valve stem.

NOTE: Grease may be used to hold the locks

in place while releasing the compressor tool.

7.
Install spark ,plug, using a new gasket, and torque to

specifications. -

8. Install and adjust valve mechanism as outlined.

CYLINDER HEAD ASSEMBLY

Removal

1.
Remove intake manifold as outlined.

2.
Remove exhaust manifolds as outlined.

3.
Remove valve mechanism as outlined.

4.
Drain cooling system (block).

5.
Remove cylinder head bolts, cylinder head and gas-

ket. Place cylinder head on two blocks of wood to

prevent damage.

Installation

CAUTION: The gasket surfaces on both the

head and the block must be clean of any foreign

ttter and free of nicks or heavy scratches.

Under bolt threads in the block and threads on

Pie cylinder head bolt must be cleaned. (Dirt

will affect bolt torqueT)

1.
On engines using a STEEL gasket, coat both sides of

a new gasket with a good sealer, spread the sealer

thin and even. One method of applying the sealer that

will assure the proper- coat is with the use of a paint

roller. Too much sealer may hold the beads of the

gasket away from the head or block.

CAUTION: Use no sealer on engines using a

composition STEEL ASBESTOS gasket.

2.
Place the gasket in position over the dowel pins with

the bead up.

3.
Carefully guide cylinder head into place over dowel

pins and gasket.

4.
Coat threads of cylinder head bolts with sealing

compound and install finger tight.

5.
Tighten cylinder head bolts a little at a time in the

sequence shown on the torque sequence chart until

the specified torque is reached.

6. Install the exhaust manifold as outlined.

7.
Install the intake manifold as outlined.

8. Install and adjust the valve mechanism as outlined.
OIL
PAN

Removal

Chevrolet
and Camaro

1.
Disconnect battery positive cable.

2.
Disconnect distributor cap from distributor (to pr-e-

vent breaking distributor cap when engine is raised).

3.
Drain radiator, then disconnect lower radiator hose

at water pump and remove oil dip stick and tube

(where necessary). '

4.
Remove fan blade.

5.
Raise vehicle then drain engine oil;

6. Remove through bolts from engine front mounts.

Disconnect and remove starter.

7.
On vehicles equipped with automatic transmissions,

remove converter housing underpan.

8. Disconnect steering rod at idler lever then swing

steering linkage 4pwn for oil pan clearance.

9. Rotate crankshaft untii timing mark on torsional

damper is at 6:00 o'clock position.

10.
Using a suitable jack, and a block of wood to prevent

damaging oil pan, raise engine "enough to insert 2" x

4"
wood blocks under engine mounts (fig. 8V), then

lower engine onto blocks.

NOTE: If 2" x 4" wood blocks are cut 5-1/2"

long they can be used on all Chevrolet engines.

The 5-1/2" length up for In-line engines and the

4"
side up for V8 engines.

11.
Remove oil pan and discard gaskets and seals.

NOTE: -On the 396 and 427 cu. in. engine, the

oil pan has three 1/4" x 20 attaching bolts at ,

crankcase front cover. One located at each

corner and one at lower center.

Chevelle

1.
Remove engine from vehicle as outlined.

2.
Lower engine onto jack stands, one at each front

Tnaount and one at transmission extension.

CAUTION: Leave engine lift attached to en-

gine.
Do not remove all weight of engine off

engine lifET

3.
Remove starter.

4.
On vehicles equipped with automatic transmission

remove converter housing underpan.

5.
Remove oil pan and discard gaskets and seals.

Fig.
8V - Engine Blocked for Pan Removal

CHEVROLET CHASSIS SERVICE MANUAL

ENGINE 6-31

Chevy II

1.
Disconnect battery positive cable.

2.
Drain engine oil.

3.
Disconnect and remove starter.

4 Disconnect steering idler arm bracket at right hand

frame rail and swing steering linkage down for pan

clearance.

5.
Disconnect* exhaust pipes at manifolds and allow

pipes to hang free.

6. Remove oil pan and discard gaskets and seals.

Corvette

1.
Disconnect battery positive cable then remove oil

dipstick and tube.

2.
Raise and support vehicle then drain engine oil.

3.
Remove starter and flywheel underpan.

4.
Disconnect steering linkage idler at frame and lower

the linkage.

5.
Remove oil pan and discard gaskets and seals.

6. On Hi-Performance engines, the oil baffle must

be removed before additional operations can be

performed.

NOTE: On the 427 cu. in. engine, the oil pan

has three 1/4" x 20 attaching bolts at crankcase

front cqver. One located at each corner and one

at lower center.

Installation

1.
Thoroughly clean all gasket sealing surfaces.

NOTE: Use a new pan. gasket set.

2.
Install side gaskets on pan rails, using.gasket sealer

as a retainer.

3.
Install rear oil pan seal in groove in rear main

bearing cap with ends (fig. 9V) butting side gaskets.

4.
Install oil pan front seal in groove in .crankcaee front

cover, with ends butting side gaskets.

5.
If crankshaft was rotated while £>an was off, place

timing mark at 6:00 o'clock position.

6. Install oil pan and torque bolts to specifications.

NOTE: On 396 and 427 cu. in. engines, start

three 1/4" x 20 bolts into crankcase front cover

before tightening, any other pan bolts.

7.
Complete installation as follows:

Chevrolet
and Camaro

a. Using a suitable jack (and a block of wood to pre-

vent damaging oil pan) raise engine enough to re-

move 2" x 4" wood blocks, then lower engine.

b.
On vehicles equipped with automatic transmission

install converter housing underpan.

c. Install through bolts in engine front mounts.

d. Install and connect starter. Connect steering rod

at idler lever.

e. Lower vehicle and install fan blade.

f. Cbnnnect lower radiator hose, then install oil dip

stick tube and dip stick.

g. Connect distributor cap and battery positive

cable.

h. Fill radiator with coolant and fill engine with oil,

then start engine and check for leaks.

Chevelle

a. On vehicles equipped with automatic transmission
Fig.
9V - Oil Pan Gasket and Seal Location

install converter housing underpan.

b.
.Install starter.

c. Install, engine as outlined.

Chevy II

a. Connect exhaust pipe to manifold flange using new

packing seals.

b.
Connect steering idler arm bracket.

c. Connect starter wires..

d. Connect battery cable.

e. Fill with oil, start engine and check for leaks.

Corvette

a. Connect steering linkage.

b.
Install oil dip stick tube and dip stick then con-

nect battery cables.

c. Fill engine with oil, then start engine and check

for leaks.

OIL PUMP

Removal

1.
Remove oil pan as outlined.

2.
Remove pump to rear main bearing cap bolt and re-

move pump and extension shaft.

Installation

1.
Assemble pump and extension shaft to rear main

CHEVROLET CHASSIS SERVICE MANUAL

ENGINE 6-32

Fig.
1GV - Removing Oil Seal (Lower Half)

bearing cap, aligning slot on top end of extension

shaft with drive tang on lower end of distributor

drive shaft.

2.
Install pump to rear bearing cap bolt and torque to

specifications.

NOTE:
Installed position of oil pump, screen

is with bottom edge parallel to oil pan rails.

3.
Install oil pan as outlined.

OIL SEAL (REAR MAIN)

Replacement

The rear main bearing oil seal can be replaced (both

halves) without removal of the crankshaft.
Fig.
12V - Removing Torstonal Damper

NOTE:
Always replace the upper and lower

seal as a unit.. Install with the lip facing toward

the front of the engine.

With the oil pan and oil pump removed, remove the

rear main bearing cap.

Remove oil seal from the groove by prying from the

bottom with a small screw driver (fig. 10V).

Lubricate the lip of a new seal with engine oil. Keep

oil off the parting line surface as this is treated with

glue. Insert seal in cap and roll it into place with

finger and thumb, using light pressure so seal tangs

at parting line do not cut bead on back of seal.

To remove the upper half of the seal, use a small

hammer to tap a brass pin punch on one end of seal

until it protrudes far enough to be removed with

pliers (fig. 11V).

NOTE:
Always wipe crankshaft surface clean

before installing a new seal.
1.

2.

3.

5.

Fig.
1IV - Removing Oil Seal (Upper Half)
Lubricate the lip of a new seal with engine oil. Keep

oil off the parting line surface as this is treated with

glue. Gradually push with a. hammer handle, while

turning crankshaft, until seal is rolled into place.

(Similar to installing a main bearing.) Be careful

that seal tangs at parting line do not cut bead on back

of seal.

6. Install the rear main bearing cap (with new seal) and

torque to specifications.

TORSIONAL DAMPER

Removal

1.
Remove fan belt, fan and pulley as outlined in Sec-

tion 6K.

2.
Remove the radiator and shroud as outlined in Sec-

tion 13.

NOTE:
If additional operations such as cam-

shaft removal are not being performed, the radi-

ator will not have to be removed
.on
Chevrolets

and Corvettes equipped with 396 and 427 cu. in.

engines.

. 3. On Corvettes equipped with 427 cu. in. engines, re-

move engine front mount through-bolts and raise

front of engine enough for torsional damper to clear

frame crossmember.

CHEVROLET CHASSIS SERVICE MANUAL

ENGINE 6-33

Fig.
13V - Installing TorsionaI Damper (283, 327 and 350)

4.
Remove accessory drive pulley, then remove tor-

sional damper retaining bolt (if so equipped).

5. Install Tool J-6978 to torsional damper and turn

puller screw to remove damper from crankshaft

(fig. 12V).

6. Remove tool.

Installation

CAUTION: It is necessary to use installer tool

to prevent the inertia weight section from walk-

ing off the hub during installation of damper.

283, 327 and 350 cu. in. Engines

(Except 327-325 HP & 350 HP)

1.
Coat front cover seal contact area (on torsional

damper) with engine oil.

Fig.
14V - Installing Torsional Damper (396 and 427)
2.
Attach damper installer Tool J-22197 to damper.

Tighten fingers of tool to prevent weight from moving

(fig. 13V).

3.
Position damper on crankshaft and drive into position

until it bottoms against crankshaft sprocket (fig.

13V).
Remove installer tool.

4.
Install accessory drive pulley.

5. Install radiator and shroud as outlined in Section 13.

6. Install fan pulley and fan as outlined in Section 6K.

7. Install fan belt and adjust to specifications using

strand tension gauge.

8. Fill cooling system, start engine and check for leaks.

396 and 427
cu.
in.
Engines

1.
Coat front cover seal contact area (on damper) with

engine oil.

2.
Place damper in position over key on crankshaft.

3.
Using Tool J-21058 pull damper onto crankshaft

(fig. 14V).

NOTE:
If engine or radiator has not been re-

moved from the vehicle a 1/2"- 20 x 5" bolt and

a
1/2"-20
nut may be used in place of the bolt

and nut of Tool J-21058.

CAUTION: Install bolt in crankshaft with suffi-

cient thread engagement (min. 1/2").

4.
Remove tool from crankshaft.

5. Install damper retaining bolt and torque to specifica-

tions,
then install accessory drive pulley.

6. Install radiator and shroud as outlined in Section 13.

7. Install fan pulley and fan as outlined in Section 6K.

8. Install fan belt and adjust to specifications using

strand tension gauge.

9. On Corvettes, lower engine and install front mount

through-bolts.

10.
Fill cooling system, start engine and check for leaks.

327
cu.
in. (325 & 350 HP)
Engine

Install damper as outlined for 396 and 427 cu. in. en-

gines,
using a 7/16"-20 x 5" bolt and nut in place of the

bolt and nut furnished with J-21058.

CRANKCASE FRONT COVER

Removal

1.
Remove oil pan as outlined.

2.
Remove torsional damper as outlined.

3.
Remove water pump as outlined in Section 6K.

4.
Remove crankcase front cover attaching bolts and

remove front cover and gasket, then discard gasket

Installation

283, 327 and 350 cu. in.
Engine

1.
Make certain that cover mounting face and cylinder

block front face are clean and flat.

2.
Coat the oil seal with engine oil and using a new

cover gasket, coated with gasket sealer, install cover

and gasket over dowel pins and cylinder block.

3.
Install cover screws and torque bolts to

specifications.

4.
Install water pump as outlined in Section 6K.

5. Install torsional damper as outlined.

6. Install oil pan as outlined.

CHEVROLET CHASSIS SOVKZ MANUAL

ENGINE 6-34

Fig.
15V - Centering Tool in Cover (396 and 427)

396 and 427
cu.
in.
Engine

1.
Make certain that cover mounting face and cylinder

block front face are clean and flat.

2.
Coat the oil seal with engine oil and install Aligning

Tool J-22102 in oil seal (fig. 15V) then using a new

cover gasket coated with gasket sealer, install cover

and gasket on cylinder block.

3.
Install cover screws and torque bolts to specifica-

tions,
then remove Aligning Tool J-22102.

4.
Install water pump as outlined in Section 6K.

5. Install torsional damper as outlined.

6. Install oil pan as outlined.
Fig.
17V - Installing Oil Seal (Cover Removed)

396 and 427

OIL SEAL (FRONT COVER)

Replacement

With Cover
Removal

1.
With cover removed, pry old seal out of cover from

the front with a large screw driver.

2.
Install new seal so that open end of the seal is toward

the inside of cover and drive it into position with

Tool J-995 on 283, 327 and 350 cu. in. engines

(fig. 16V) or Tool J-22102 on 396 and 427 cu. in.

engines (fig. 17V).

CAUTION: Support cover at sealing area to

avoid distorting cover.

Without Cover
Removal

1.
With torsional damper removed, pry old seal out of

cover from the front with a large screw driver, being

careful not to damage the surface on the crankshaft.

2.
Install new seal so that open end of seal is toward the

inside of cover and drive it into position with Tool

J-8340 on 283, 327 and 350 cu. in. engines (fig. 18V)

or Tool J-22102 on 396 and 427 cu. in. engines

(fig. 19V),

Fig.
16V - Installing Oil Seal (Cover Removed)

283,
327 and 350
Fig.
18V- Installing Oil Sea! (Cover Installed)

283,
327 and 350

CHEVROLET CHASSIS SERVICE MANUAL

ENGINE 6-36

Fig.
23V - Installing Crankshaft Sprocket

(283,
327
and
350)

8* Draw camshaft sprocket onto camshaft, using the

three mounting bolts. Torque to bolt specifications.

9. Lubricate timing chain with engine oil.

10.
Install crankcase front cover and torsional damper

as outlined.

CAMSHAFT

Measuring Lobe Lift

NOTE: Procedure is similar to that used for

checking valve timing. If improper valve opera-

tion is indicated, measure the lift of each push

rod in consecutive order and record the

readings.

1.
Remove valve mechanism as outlined.

2.
Position indicator with ball socket adapter on push

rod (fig. 26V).

3.
Rotate the crankshaft damper slowly in the direction

of rotation until the lifter is on the heel of the cam

lobe.
At this point, the push rod will be in its lowest

position.
Fig.
25V- Installing Timing Chain

Fig.
24V - Installing Crankshaft Sprocket

(396 and 427)
Fig.
26V - Measuring Camshaft Lobe Lift

CHEVROLET CHASSIS SERVICE MANUAL

ENGINE 6-37

Fig.
27V—Removing Camshaft

4.
Set dial indicator on zero, then rotate the damper

slowly, or attach an auxiliary starter switch and

"bump" the engine over, until the push rod is in the

fully raised position.

CAUTION: The primary distributor lead must

be disconnected from the negative post on the

coil and the ignition switch must be in the on

position. Failure to do this will result in a dam-

aged grounding circuit in the ignition switch.

5.
Compare the total lift recorded from the dial indica-

tor with specifications.

6. Continue to rotate the crankshaft until the indicator

reads zero. This will be a check on the accuracy of

the original indicator reading.

7.
If camshaft readings for all lobes are within specifi-

cations, remove dial indicator assembly.

8. Install and adjust valve mechanism as outlined.

Removal

1.
Remove valve lifters as outlined.

2.
Remove crankshaft front cover as outlined.

3.
Remove grille as outlined in Section 13.

4.
Remove fuel pump push rod as outlined * in Sec-

tion 6M.

5.
Complete camshaft removal as follows:

CAUTION: All camshaft journals are the same

diameter and care must be used in removing

camshaft to avoid damage to bearings.

Remove camshaft sprocket to camshaft bolts then

remove sprocket and timing chain together. Sprocket

is a light fit on camshaft. If sprocket does not come

off easily a light blow on the lower edge of the

sprocket (with a plastic mallet) should dislodge the

sprocket.

Install two 5/16" - 18 x 4" bolts in camshaft bolt

holes then remove camshaft (fig. 27V).

Installation

NOTE: Whenever a new camshaft is installed
CONVERTER

BOLT AREA -

DEPRESSED

SYNCHROMESH
RING

GEAR

TRANS.,

AUTOMATIC

Fig.
28V - Flywheel Installation (Typical)

coat camshaft lobes with Molykote or its

equivalent.

1.
Lubricate camshaft journals with engine oil and in-

stall camshaft.

2.
Install timing chain on camshaft sprocket. Hold the

sprocket vertical with the chain hanging down, and

orient to align marks on camshaft and crankshaft

sprockets. Refer to Figure 20V.

3.
Align dowel in camshaft with dowel in hole in cam-

shaft sprocket then install sprocket on camshaft.

Refer to Figure 25V.

4.
Draw the camshaft sprocket onto camshaft using the

mounting bolts. Torque to specifications.

5.
Lubricate timing chain with engine oil.

6. Install fuel pump push rod as outlined in Section 6M.

7.
Install grille as outlined in Section 13.

8. Install crankcase front cover as outlined.

9. Install valve lifters as outlined.

FLYWHEEL

Removal

With transmission and/or clutch housing and clutch

removed from engine, remove the flywheel.

Installation

1.
Clean the mating surfaces of flywheel and crankshaft

to make certain there are no burrs.

2.
Install flywheel on crankshaft and position to align

dowel hole of crankshaft flange and flywheel (fig.

28V).

NOTE: On Automatic Transmission equipped

engines, the flywheel must be installed with the

flange collar to transmission side (fig. 33V).

ENGINE MOUNTS

Engine mounts (fig. 34V) are the nonr adjustable type

and seldom require service. Broken or deteriorated

mounts should be replaced immediately, because of the

added strain placed on other mounts and drive line

components.

Front Mount Replacement

1.
Remove nut, washer and engine mount through-bolt.

2.
Raise engine to release weight from mount.

3.
Remove mount from engine.

CHEVROLET CHASSIS SERVICE MANUAL

ENGINE
6-38

4.
Install new mount on engine.

5. Lower engine, install through-bolt and tighten all

mount bolts to specified torques.

Rear Mount Replacement

1.
Remove crossmember-to-mount bolts.

2.
Raise transmission to release weight from mount.
3.
Remove mount-to-transmission bolts, then remove

mount (and spacer on Chevrolets).

4.
Install new mount (and spacer on Chevrolets) on

transmission.

5. While lowering transmission, align and start cross-

member-to-mount bolts.

6. Lower transmission and tighten all mounting bolts

to specified torques.

CHEVELLE
CHEVY
II

FRONT

REAR
CORVETTE

FRONT

REAR
CAMARO

FRONT

REAR

Fig.
29V -
Engine Mounts

CHEVROLET CHASSIS SERVICE MANUAL

ENGINE 6-39

CYLINDER HEAD TORQUE SEQUENCE

L6
L4

V8-283-327 & 350
V8^396 & 427

INTAKE MANIFOLD TORQUE SEQUENCE

FRONT

V8-283 & 327
FRONT

o
o

V8-396 & 427

Fig.
IT - Torque Sequence

CHEVROLET CHASSIS SERVICE MANUAL

ENGINE 6-40

SPECIAL TOOLS

Fig.
2T - Engine Special Tools

1. J-4536

2.
J-1264

J-8058

J-5853

3.
J-8087

4.
J-8001

5.
J-7316

6. J-8037

7.
J-8020

J-8021

J-8032

J-22249

J-22147

J-22250

8. J-6994

9. J-9510

10.
J-5239

J-6305

J-8062

J-8101

J-5830

J-7049

14.
J-8089
11.

12.

13.
Engine Lift Kit

(0-200 ft. Ib.) Torque Wrench

(0-50 ft. Ib.) *

(0.-100 in. Ib.)

Indicator Set (Cylinder Bore)

Indicator Set (Universal)

Belt Tension Gauge

Piston Ring Compressor

(3 9/16") Piston Ring Expander

(3 7/8")

(4")

(3 15/16")

(4 3/32")

(4 1/4")

Piston Pin Assembly Tool

Piston Pin Assembly Tool

(3/8") Connecting Rod Guide Set

01/32") m

Valve Spring Compressor

Valve Guide Cleaner

(11/32") Valve Guide Reamer Set

(3/8")

Carbon Removing Brush
. 15. J-5860

16.
J-5715

J-6036

17.
J-6880

18.
J-5802

19.
J-9534

20.
J-9535

21,
J-22144

22.
J-8369

23.
J-6098

24.
J-0971

25.
J-6978

26.
J-22197

27.
J-21058

28.
J-1619

29.
J-5825

30.
J-8105

31.
J-5590

32.
J-0966

33.
J-21742

34.
J-22102

35.
J-8340

36.
J-5595
Cylinder Head Bolt Wrench

(.003") Rocker Arm Stud Reamer

(.013")

Rocker Arm Stud Installer

Rocker Arm Stud Remover

Distributor Lower Bushing Remover

Distributor Lower Bushing Installer

Oil Pick-up Screen Installer

Oil Pick-up Screen Installer

Cam Bearing Tool

Camshaft Gear Support

Torsional Damper Puller

Torsional Damper Installer

Torsional Damper and Sprocket Installer

Crankshaft Sprocket Puller

Crankshaft Sprocket Puller

Crankshaft Gear Puller

Crankshaft Sprocket or Gear Installer

Crankcase Cover Centering Gauge

Crankcase Cover Centering Gauge

Crankcase Cover Tool

Grankcase Cover Seal Installer

Crankcase Cover Seal Installer

CHEVROLET CHASSIS SERVICE MANUAL