ABS DODGE NEON 1999 Service Manual Online
[x] Cancel search | Manufacturer: DODGE, Model Year: 1999, Model line: NEON, Model: DODGE NEON 1999Pages: 1200, PDF Size: 35.29 MB
Page 494 of 1200

8W-40 INSTRUMENT CLUSTER
Component Page
ABS Warning Lamp..................8W-40-7,9
ABS Warning Lamp Relay............8W-40-7, 9
Airbag Control Module...............8W-40-8, 9
Airbag Warning Lamp................8W-40-8, 9
Brake Warning Lamp................8W-40-7, 9
Brake Warning Lamp Switch..........8W-40-7, 9
Charge Indicator Lamp...............8W-40-8, 9
Cluster Illumination Lamps.........8W-40-2, 3, 4
Daytime Running Lamp Module..........8W-40-2
Door Ajar...........................8W-40-7
Door Ajar Lamp......................8W-40-9
Driver Door Jamb Switch...............8W-40-5
Engine Coolant Temperature Sensor.......8W-40-6
Engine Oil Pressure Switch.............8W-40-6
Fuel Pump Module....................8W-40-6
Fuse 8 (FB).........................8W-40-12
Fuse 9 (FB)..........................8W-40-4
Fuse 11 (FB).........................8W-40-6
Fuse 12 (FB).......................8W-40-2, 3
Fuse 13 (PDC).....................8W-40-5, 12
Fuse Block..................8W-40-2, 3, 4, 6, 12
G101.............................8W-40-7, 9
G110.............................8W-40-7, 9
G111..............................8W-40-12
G204...............................8W-40-6
G302.............................8W-40-8, 9Component Page
Headlamp Dimmer And
Optical Horn Switch.............8W-40-2, 3, 4
Headlamp Switch...............8W-40-2, 3, 4, 5
High Beam Indicator Lamp..........8W-40-2, 3, 4
High Speed Warning Module..........8W-40-5, 12
Instrument Cluster..........8W-40-2, 3, 4, 5, 6, 7,
8, 9, 10, 11, 12
Key-In Switch........................8W-40-5
Left Front Side Marker Lamp...........8W-40-10
Left Park/Turn Signal Lamp.........8W-40-10, 11
Left Repeater Lamp..................8W-40-11
Left Turn Indicator Lamp...........8W-40-10, 11
Park Brake Switch..................8W-40-7, 9
Power Distribution Center.........8W-40-5, 7, 12
Powertrain Control Module.....8W-40-5, 6, 8, 9, 12
Right Front Side Marker Lamp.........8W-40-10
Right Park/Turn Signal Lamp........8W-40-10, 11
Right Repeater Lamp.................8W-40-11
Right Turn Indicator Lamp..........8W-40-10, 11
Seat Belt Switch....................8W-40-8, 9
Seat Belt Warning Lamp..............8W-40-8, 9
Time Out Relay.....................8W-40-7, 9
Turn Signal/Hazard Switch..........8W-40-10, 11
Vehicle Speed Sensor................8W-40-5, 12
PL8W - 40 INSTRUMENT CLUSTER 8W - 40 - 1
Page 500 of 1200

CLUSTER INSTRUMENT
1C1C26C22
A2
TIME
RELAY
(IN FB)DOOR
LIFT
GROUND
SWITCHM2
20
YL
G9
22
GY/BK
S208
G9
22
GY/BK
SWITCH BRAKE
PARK
G9
18
GY/BK 2
C103
B A
Z1
18
BK
Z1
18
BK
S107
G101
G19
22
LG/OR
G19
20
LG/BR
G9
20
GY/BK
SWITCH LAMP
WARNING
BRAKE
DOOR
AJARBRAKE
WARNING
LAMP LAMPWARNING
ABS
OUT
POWER
DISTRIBUTION
CENTER
Z1
18
BK
G110
39
ABS
WARNING
LAMP
RELAY
41
1C103
TO
S304
M2
20
YL
(8W-70-4)
(8W-15-2)
(8W-15-2) (8W-44-4)
(8W-10-5)
(8W-35-3) (8W-44-4)
PL8W-40 INSTRUMENT CLUSTER
EXCEPT BUILT-UP-EXPORT8W - 40 - 7
8275J988W-1
Page 502 of 1200

CLUSTER INSTRUMENT
C26C22
G9
22
GY/BK
S208
G9
22
GY/BK
SWITCH BRAKE
PARK
2
2 1
Z1
18
BK
S107
G101
G19
22
LG/OR
G19
20
LG/BR
1
G9
20
GY/BK
SWITCH LAMP
WARNING
BRAKE
BRAKE
WARNING
LAMP
LAMP WARNING
ABS
C279C1
C156
GENERATORG12
22
TN/BK
G12
20
TN/BK
6C103
9
R41
18
BK/TN
AIRBAG
CONTROL
MODULEAIRBAG
WARNING
LAMP
POWERTRAIN
CONTROL
MODULE
CHARGE
INDICATOR
LAMP
LAMP WARNING
AIRBAGSEAT
BELT
WARNING
LAMP
DRIVERLAMP
C14
S127
39
41
LAMP
WARNING
ABS
(IN PDC) RELAY
BK18Z1
LAMP AJAR
DOOR
1C1
YL20 M2
GROUNDLIFT DOOR
RELAY
OUT
TIME
A2
SWITCH
(IN FB) (LHD)
LG/RD20 G10
2
1
SWITCH BELT
SEAT
S308
BK18Z1
G302
G10
20
LG/RD
G110
TO
S304
M2
20
YL
RHD LHD
Z1
20
BK
Z1
18
BK
LHD RHD
G9
18
GY/BK
G9
20
GY/BK
2 DOOR 4 DOOR
Z1
20
BK
Z1
18
BK
* 2
* 1
* 2 DOOR
2C230
(8W-70-4)
(8W-15-3)
(8W-15-3)(8W-43-2)
(8W-43-3)
(8W-30-12)
(8W-35-3) (8W-44-4)
(8W-15-14)
(8W-15-14)
(8W-15-8) (8W-44-4)
PL8W-40 INSTRUMENT CLUSTER
BUILT-UP-EXPORT8W - 40 - 9
8277J988W-1
Page 616 of 1200

CAV CIRCUIT
1 A1 14RD
2 A2 12PK/BK
3 A3 12RD/WT
4 A4 14BK/RDCAV CIRCUIT
1 A1 14RD
2 A2 12PK/BK
3 A3 12RD/WT
4 A4 14BK/RD BLACK
BLUE
BLACK
BLUE
12
3421
43
716
1816 7
81 CAV CIRCUIT
1 A41 14YL
2 C21 20DB/OR
3 L61 22LG
4 V10 18BR
5 X3 18BK/RD
6 F12 20DG/WT
7-
8-
9L39 20LB/WT
10
11D1 18VT/BR
12
D2 20WT/BK
13L50 20WT/TN
14 L3 16RD/OR
15 -
16 -CAV CIRCUIT
1 A41 14YL
2 C21 22DB/OR
3 L61 22LG
4 V10 18BR
5X3 20BK/RD
X3 20BK/RD
6 F12 20DG/WT
7-
8-
9 L39 22LB/BK
10
11 D1 20VT/BR
12 D2 20WT/BK
13 L50 20WT/TN
14 L3 14RD/OR
15 -
16 - BROWN
BROWN
716
1816 7
81
CAV CIRCUIT
1
2 G9 18GY/BK*
3F20 18WT**
4 G6 20GY
5G7 20WT/OR
G7 20WT/OR
6 G12 20TN/BK
7 G20 20VT/YL
8 G21 20GY/LB
9 L60 22TN
10 V37 20RD/LG
11 G3 20BK/PK
12
13M1 18PK
M1 20PK
14 L9 18BK/WT
15 L44 18VT/BK
16 L43 18VTCAV CIRCUIT
1 G19 22LG/OR
2 G9 22GY/BK
3 F20 20WT
4 G6 22GY
5 G7 22WT/OR
6 G12 22TN/BK
7 G20 22VT/YL
8 G21 22GY/LB
9 L60 22TN
10 V37 22RD/LG
11 G3 22BK/PK
12
13 M1 22PK
14 L9 22BK/WT
15 L44 20VT/RD
16L43 18VT
C101 C101
C102
C102
C103
C103
18WT/BK D2 20VT/BR D1
G19 20LG/BR~
20BR/RD L35
22BR/YL L13
22BR/YL** L13
22WT/TN L50
20BR/RD L35
L13 20BR/YL
G9 20GY/BK**
F20 20WT*
**
F61 18WT/OR
F61 18WT/OR
L43 20VT * LHD
** RHD
EXCEPT BUILT-UP-EXPORT
BUILT-UP-EXPORT
ATX
MTX
ABS
9
139
2
F20 20WT
22WT/OR G7
22PK M1
PL8W-80 CONNECTOR PIN-OUTS 8W - 80 - 7
PLI08007J988W-1
Page 624 of 1200

CAV CIRCUIT FUNCTION
1 B1 18YL/DB RIGHT REAR WHEEL SPEED SENSOR (-)
2
3B3 18LG/DB
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CONTROLLER
ANTI-LOCK
BRAKE
BLACK
23 17 1
7
8
924
25 1610
STOP LAMP SWITCH OUTPUT B4 18LG
18WT/TN 18VT
18RD/DB18RD
L50 B9
B8 B7
- -
Z1 12BK GROUND
FUSED B(+) A17 12RD/BK
B58 18GY/LB ABS MAIN RELAY CONTROLLEFT REAR WHEEL SPEED SENSOR (-)
RIGHT FRONT WHEEL SPEED SENSOR (+)
LEFT FRONT WHEEL SPEED SENSOR (-)
LEFT REAR WHEEL SPEED SENSOR (+)
LEFT FRONT WHEEL SPEED SENSOR (+)
B2 18YL
B6 18WT/DB
D2 18WT/BK CCD BUS (-)
D1 18VT/BR CCD BUS (+)
F12 18DG/WT FUSED IGNITION SWITCH OUTPUT (ST-RUN)
Z1 12BK GROUNDRIGHT REAR WHEEL SPEED SENSOR (+)
RIGHT FRONT WHEEL SPEED SENSOR (-)
FUSED B(+) A20 12RD/DG--
--
--
--
--
--
--
(MTX) POSITION SWITCHCLUTCH PEDAL
1 2
BLACK
IGNITION SWITCH (START) 14YL A41
2
SIGNAL SWITCH POSITION PEDAL CLUTCH 14YL/RD T141 1
FUNCTION CIRCUIT CAV
PL8W-80 CONNECTOR PIN-OUTS 8W - 80 - 15
PL008015J988W-1
Page 633 of 1200

CAV CIRCUIT FUNCTION
1 M2 20YL* DOOR LIFT GROUND SWITCH
2 G34 16RD/GY HIGH BEAM INDICATOR DRIVER
2 L3 16RD/OR** DIMMER SWITCH HIGH BEAM OUTPUT
3 L60 22TN RIGHT TURN SIGNAL
4 G10 20LG/RD SEAT BELT SWITCH SENSE
5 G5 20DB/WT FUSED IGNITION SWITCH OUTPUT (ST-RUN)
6 M1 22PK FUSED B(+)
7 G21 22GY/LB TACHOMETER SIGNAL
8 Z3 16BK/OR GROUND
9 R41 18BK/TN AIRBAG WARNING LAMP DRIVER
10 G7 22WT/OR VEHICLE SPEED SENSOR SIGNAL
BLACK
51
10 6
** RKE
CAV CIRCUIT FUNCTION
1 G6 22GY OIL PRESSURE SWITCH SENSE
2 G19 22LG/OR ABS WARNING LAMP DRIVER
3 G3 22BK/PK CHECK ENGINE LAMP DRIVER
4 G20 22VT/YL ECT GAUGE SENSOR SIGNAL
5 G26 20LB KEY-IN IGNITION SWITCH SENSE
6 G9 22GY/BK RED BRAKE WARNING LAMP DRIVER
7 G12 22TN/BK GENERATOR LAMP DRIVER
8 L61 22LG LEFT TURN SIGNAL
9 E2 22OR PANEL LAMPS DRIVER
10 G4 20DB FUEL LEVEL SENSOR SIGNAL
BLACK
51
10 6
INSTRUMENT
CLUSTER - C1
CLUSTER - C2INSTRUMENT
* LHD
8W - 80 - 24 8W-80 CONNECTOR PIN-OUTSPL
J988W-1PL008024
Page 634 of 1200

CAV CIRCUIT FUNCTION
A K4 18BK/LB SENSOR GROUND
B K21 20BK/RD INTAKE AIR TEMPERATURE SENSOR SIGNAL
C K6 18VT/WT 5 VOLT SUPPLY
D K1 20DG/RD MAP SENSOR SIGNAL BLACK
AD
CAV CIRCUIT FUNCTION
1 G16 20BK/LB LEFT FRONT DOOR JAMB SWITCH SENSE
2 G26 20LB KEY-IN IGNITION SWITCH SENSE
GREEN
21
CAV CIRCUIT FUNCTION
1 K42 20DB/LG* KNOCK SENSOR SIGNAL
1 K42 20BK/LG** KNOCK SENSOR SIGNAL
2 K4 20BK/LB SENSOR GROUND
** 2.0L DOHC* 1.8L/2.0L SOHC
CAV CIRCUIT FUNCTION
1 R47 18DB/LB LEFT IMPACT SENSOR LINE 1
2 R49 18LB LEFT IMPACT SENSOR LINE 2
BLACK
21
GRAY
21
CAV CIRCUIT FUNCTION
1 Z1 18BK GROUND
2 L1 18VT/BK BACK-UP LAMP SENSE
1
BLACK
2
CAV CIRCUIT FUNCTION
1 Z2 22BK/LG GROUND
2 V5 18DG/YL WIPER RELAY COMMON
3 V10 18BR WINDSHIELD WASHER RELAY OUTPUT
4 V3 18BR/WT WIPER SWITCH LOW SPEED OUTPUT
5 F13 18DB FUSED IGNITION SWITCH OUTPUT (RUN-ACC)
6 V4 18RD/YL WIPER SWITCH HIGH SPEED OUTPUT
NATURAL
61
INTAKE AIR
TEMPERATURE/MANIFOLD
ABSOLUTE PRESSURE
(IAT/MAP)
SENSOR
INTERMITTENT
WIPE/WASH
SWITCH
KEY-IN
SWITCH
KNOCK
SENSOR
LEFT AIRBAG
IMPACT SENSOR
LEFT BACK-UP
LAMP
(EXCEPT BUILT-UP-EXPORT)
PL8W-80 CONNECTOR PIN-OUTS 8W - 80 - 25
PL008025J988W-1
Page 643 of 1200

CAV CIRCUIT FUNCTION
1- -
2 K19 18BK/GY IGNITION COIL NO. 1, 3 DRIVER
3 K17 18DB/TN IGNITION COIL NO. 2, 4 DRIVER
4 K20 18DG GENERATOR FIELD DRIVER
5 V32 20YL/RD SPEED CONTROL FEED
6 A142 18DG/OR AUTOMATIC SHUT DOWN RELAY OUTPUT
7 K13 18YL/WT FUEL INJECTOR NO. 3 DRIVER
8 G3 20BK/PK CHECK ENGINE LAMP DRIVER
9- -
10 Z12 18BK/TN GROUND
11 - -
12 - -
13 K11 18WT/DB FUEL INJECTOR NO. 1 DRIVER
14 - -
15 - -
16 K14 18LB/BR
17 K12 18TN
18 K173 20LG
19 - -
20F12 18DB/WT FUSED IGNITION SWITCH OUTPUT (ST-RUN)
21 - -
22 - -
23 G4 20DB FUEL LEVEL SENSOR SIGNAL
24 K42 20BK/LG** KNOCK SENSOR SIGNAL
24 K42 20DB/LG** KNOCK SENSOR SIGNAL
31 40
21 30
11 20
110
BLACK
CONTROL SOLENOID RECIRCULATION GAS EXHAUST 20GY/YL K35 40- - 39
SENSE SWITCH A/C 18BR/OR C20 38
SIGNAL SENSOR POSITION THROTTLE 20OR/DB K22 35
- - 34
SIGNAL SENSOR POSITION CAMSHAFT 20TN/YL K44 33
SIGNAL SENSOR POSITION CRANKSHAFT 20GY/BK K24 32
- - 31
SIGNAL SENSOR OXYGEN HEATED UPSTREAM 20BK/DG K41 30
- - 29
- - 28
- - 27
SIGNAL SENSOR TEMPERATURE COOLANT ENGINE 20TN/BK** K2 26
SIGNAL SENSOR TEMPERATURE COOLANT ENGINE 20TN/DB* K2 26
- - 25
POWERTRAIN
CONTROL
MODULE - C2
20DB/WT F12 (ST-RUN)OUTPUT SWITCH IGNITION FUSED
24K42 20DB/LG KNOCK SENSOR SIGNAL
* 1.8L/2.0L SOHC
** 2.0L DOHC
1.8L
2.0L 36 K1 20DG/RD MANIFOLD ABSOLUTE PRESSURE SENSOR SIGNAL
37 K21 20BK/RD INTAKE AIR TEMPERATURE SENSOR SIGNAL
FUEL INJECTOR NO. 4 DRIVER
FUEL INJECTOR NO. 2 DRIVER
SOLID STATE RELAY CONTROL
8W - 80 - 34 8W-80 CONNECTOR PIN-OUTSPL
J988W-1PL008034
Page 654 of 1200

8W-90 CONNECTOR/GROUND LOCATIONS
DESCRIPTION AND OPERATION
INTRODUCTION
This section provides illustrations identifying com-
ponent and connector locations in the vehicle. A con-
nector index is provided. Use the wiring diagrams ineach section for connector number identification.
Refer to the index for the proper figure number.CONNECTOR/GROUND LOCATIONS(LHD)
For items not shown in this section a N/S is placed
in the Fig. column.
Connector
Name/NumberColor Location Fig.
A/C Compressor
ClutchBK Top of A/C
Compressor9
A/C Cycling
SwitchBK Center of HVAC
HousingN/S
A/C-Heater
Blower MotorBK RT Side of
HVAC HousingN/S
A/C-Heater
ControlBK Rear of HVAC
Control15
A/C Hi-Pressure
SwitchGY Top of A/C
Compressor9
A/C Low
Pressure SwitchBK RT Rear Cowl
Panel5
Airbag Control
ModuleYL Rear of
Gearshift13
Ash Receiver
LampBK At Lamp N/S
Back-Up Lamp
SwitchGY Top of
Transmission4
Battery BK Left Front
Engine
Compartment7
Battery Temp
SensorBK Bottom of
Battery Tray7
Blower Motor
Resistor BlockNAT RT Side Cowl
Panel10
Brake Warning
Lamp SwitchBK LT Frame Rail 6
C101 BR Top Center of
I.P.15
C102 BK Top Center of
I.P.15
C103 BL Top Center of
I.P.15
C105 BK LT Kick Panel N/S
Connector
Name/NumberColor Location Fig.
C108 BK Rear of ABS
Hydraulic Unit3
C160 LT/GY Near PDC 6
C161 BK Near PDC 6
C170 NAT Top Center of
I.P.N/S
C205 BL RT Kick Panel 16
C206 BL Top Right of I.P. 15
C225 RD Top of I.P. 15
C230 GY LT Side of I.P. 14
C231 BL Left Kick Panel 14
C242 BK Behind Center
StackN/S
C301 GY RT B-Pillar 19
C303 GY LT B-Pillar 19
C309 BK LT Rear Wheel
Well22
C340 BK Left Rear
Quarter PanelN/S
C341 BK Right Rear
Quarter PanelN/S
Camshaft
Position SensorBK LT Rear of Cyl
Head8
CHMSL BK Rear of Lamp 22
Cigar Lighter/
Power OutletBottom Center
Stack14
Clockspring NAT Rear of Steering
Wheel12
Clutch Pedal
Position SwitchBK Top of Clutch
Pedal2
Controller
Anti-Lock BrakeBK Left Rear
Engine
Compartment3
Crankshaft
Position SensorBK Rear of Engine 8
Data Link
ConnectorBK LT Side of
Steering Column14
PL8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 1
Page 659 of 1200

Fig. 3 ABS Connections
8W - 90 - 6 8W - 90 CONNECTOR/GROUND LOCATIONSPL
DESCRIPTION AND OPERATION (Continued)