warning FIAT FULLBACK 2016 1.G Repair Manual

WARNING
210)The “4LLc” range gives maximum
torque for low-speed driving on steep
slopes, as well as sandy, muddy, and other
difficult surfaces. On vehicles with
automatic transmission, do not exceed
speeds of approximately 70 km/h in “4LLc”
range.
211)Do not drive your vehicle in the
“4HLc” or “4LLc” position on dry paved
roads and highways. Doing so may result
in excessive tyre wear, increased fuel
consumption, and possible noise
generation. It may also increase the
differential oil temperature, which may
damage the drive system. Further, the drive
train will be subjected to excessive loading,
resulting in oil leakage, component seizure,
or other serious problems. On dry paved
roads and highways, drive the vehicle in
“2H” or “4H” only.212)Do not operate the drive
mode-selector while the rear wheels of the
vehicle are slipping on snow or ice.
213)If a problem is detected in the transfer
system, a safety device will activate. The
front and rear wheel lamps will go out, the
centre differential lock lamp will blink rapidly
(twice per second), and transfer shifting will
become impossible. Park your vehicle in a
safe place, turn off the engine for a few
moments. Restart the engine. The lamp
should resume normal operation. If the
lamps continue to blink, have the vehicle
checked by a Fiat Dealership as soon as
possible.
REAR DIFFERENTIAL
LOCK
(where provided)
If one wheel starts to spin freely and the
vehicle becomes stuck and cannot be
freed even using 4-wheel drive, the rear
differential lock switch (A) can be used
to activate the rear differential lock for
extra traction.
Operating the rear differential lock
1. Move the drive mode-selector to
“4L” or “4H” position (Easy select
4WD), “4LLc” or “4HLc” position (Super
select 4WD II).
2. To activate the rear differential lock,
press the rear differential lock switch (1).
3. To deactivate the rear differential
lock, press the rear differential lock
switch (2).
253AHZ101128
254AHA106069
166
STARTING AND DRIVING

110)
The rear differential lock does not
operate when the drive mode-selector
is in “2H” position (Easy select 4WD),
“2H” or “4H” position (Super select
4WD II).
When the rear differential is locked with
the drive mode-selector in “4L” or “4H”
position (Easy select 4WD), “4LLc” or
“4HLc” position (Super select 4WD II)
changing the drive mode-selector to
“2H” position (Easy select 4WD), “2H”
or “4H” position (Super select 4WD II)
makes the rear differential unlock
automatically.Rear differential lock indicator lamp
When the ignition switch is turned to
the “ON” position or the operation
mode is put in ON, the rear differential
lock indicator lamp (A) in the meter
cluster illuminates for a few seconds
then indicates the rear differential lock’s
operating status (activated or
deactivated).
The 2WD/4WD operation indicator
lamp also illuminates for a few seconds
when the ignition switch is turned to the
“ON” position or the operation mode is
put in ON. Refer to “2WD/4WD
operation indicator lamp”. The status of
the rear differential lock (resulting from
depression of the rear differential lock
switch) is shown by blinking or steady
illumination of the rear differential lock
indicator lamp.
The operation state
of rear differential
lockRear differential
lock indicator
lamp
Easy select
4WD
Rear differential lock
deactivated
Switching in progress
Rear differential lock
activated
Blink
Illuminate
Remain off
The indicator lamp blinks while the rear
differential lock is being switched
between its activated and deactivated
conditions. When the switching
operation is complete, the indicator
lamp is either illuminated steadily or not
illuminated.
The ASTC and ABS functions are
suspended while the rear differential
lock is activated. ASTC indicator lamp,
ASTC OFF indicator lamp and ABS
warning lamp are illuminated while
these functions are suspended. It does
not indicate a problem. When the rear
255AHA106072R/D
LOCK
A
256AHA104980
167

differential lock is disengaged, these
lamps go out and function again. Refer
to “ABS warning lamp”, “ASTC
indicator lamp, ASTC OFF indicator
lamp”.
If the indicator lamp continues blinking
after the switch has been pressed to
deactivate the rear differential lock, hold
the steering wheel in the straight ahead
position then slowly depress and
release the accelerator pedal several
times.
If the indicator lamp continues blinking
after the switch has been pressed to
activate the rear differential lock, bear in
mind the following instructions:
If the vehicle speed is 12 km/h or
higher, decelerate to a speed of
2.5 km/h or lower. The indicator lamp
will illuminate steadily and the rear
differential lock will be activated.
If the vehicle speed is 12 km/h or lower,
turn the steering wheel from side to
side until the indicator lamp illuminates
steadily. If the vehicle is stuck in soft
ground, make sure the area around the
vehicle is clear then repeatedly attempt
to drive forward and backward. The
indicator lamp will illuminate steadily
and the rear differential lock will be
activated.
111)
Examples of effective use of the
rear differential lock
112)
When one of the wheels has fallen
in a ditch
When driving on rocky roads
When the vehicle is unable to move
because one of the wheels is
suspended in the air.When getting out of snow
When the vehicle is unable to get going
because one of the wheels is on the
snow and the other on a paved road.
257AHA105206
258AHA105219
259AHA105222
168
STARTING AND DRIVING

Examples of incorrect use of the
rear differential lock
214)
215)
216) 217)
WARNING
214)If the “4L” or “4H” position (Easy
select 4WD), “4LLc” or “4HLc” position
(Super select 4WD II) is selected along with
the rear differential lock, the following
phenomena appear and it is very
dangerous. Please be sure to release the
rear differential lock on normal roads. If the
rear differential lock is used by mistake
when driving on a paved road: With the
rear differential lock on, the power to drive
the vehicle straight ahead becomes very
strong, which may make it difficult to turn
the steering wheel.
215)If the rear differential lock is used by
mistake when turning a curve or making a
right or left turn at a crossing or the like:
The vehicle is unable to make a turn and
may go straight ahead.216)If the rear differential lock is used by
mistake except when making an
emergency escape on snow or frozen
road: It becomes difficult to make a steady
turn.
217)In the case where the condition of the
road is different for the right tyre to drive
from the left tyre (such as one tyre on a
paved road and the other on ice), direction
of the vehicle may change abruptly when
engine braking or accelerating. Do not use
the rear differential lock except when
making an emergency escape on a snow
or frozen road, but drive with 4WD.
IMPORTANT
110)Operate the rear differential switch
after the wheels are stopped. Operating the
switch with the wheels turning may cause
the vehicle to dart in unexpected directions.
111)If a problem is detected in the rear
differential lock system, a safety device will
activate. The rear differential lock indicator
lamp will blink rapidly (twice per second),
and the rear differential lock will deactivate.
Park your vehicle in a safe place, turn off
the engine for a few moments. Restart the
engine. It is safe to continue driving if the
lamps resume normal operation. If the rear
differential lock indicator lamp blinks when
the rear differential lock is reactivated, have
the vehicle checked by a Fiat Dealership as
soon as possible.
260AHA105235
261AHA105248
262AHA105251
169

Turning sharp corners
When turning a sharp corner in “4H” or
“4L” position (Easy select 4WD), “4HLc”
or “4LLc” position (Super select 4WD II)
at low speed, a slight difference in
steering may be experienced similar to
as if the brakes were applied. This is
called tight corner braking and results
from each of the 4 tyres being at a
different distance from the corner.
Crossing a stream
4-wheel drive vehicles are not
necessarily waterproof. If the electrical
circuits become wet, further operation
of the vehicle will be impossible;
therefore, avoid crossing streams
unless absolutely necessary. If crossing
a stream is unavoidable, use the
following procedure:
Check depths of a stream and
geographical features before
attempting to cross a stream and
ford the stream where the water is
as shallow as practicable.Set the
drive mode-selector to “4L”
position (Easy select 4WD), “4LLc”
position (Super select 4WD II).Drive
slowly at a speed of approximately
5 km/h to avoid splashing too
much water.
117) 118)
Inspection and maintenance
following rough road operation
After operating the vehicle in rough road
conditions, be sure to perform the
following inspection and maintenance
procedures:
Check that the vehicle has not been
damaged by rocks, gravel, etc.
Carefully wash the vehicle with water.
Drive the vehicle slowly while lightly
depressing the brake pedal in order to
dry out the brakes. If the brakes still do
not function properly, we recommend
you to have the brakes checked as
soon as possible.
Remove the insects, dried grass, etc.
clogging the radiator core.
After crossing a stream, be sure to have
the following items inspected at a Fiat
Dealership and take the necessary
measures:
Check the brake system and, if
necessary, have it serviced.
Check the engine, transmission,
transfer, and differential oil or grease
level and turbidity. If the oil or grease is
milky, it indicates water contamination.
Replace it with new oil or grease.
Grease the propeller shaft.
Check the inside of the vehicle. If
water is found, dry the carpet etc.
Inspect the headlamps. If the
headlamp bulb is flooded with water,
have the headlamp drained off.
IMPORTANT
113)Selecting “4H” or “4L” position (Easy
select 4WD), “4HLc” or “4LLc” position
(Super select 4WD II) to drive on dry paved
road will increase the fuel consumption with
possible noise generation and early tyre
wear. It may also increase the differential oil
temperature, resulting in possible damage
to the driving system. Further, the drive
train will be subjected to excessive loading,
possibly leading to oil leakage, component
seizure, or other serious faults.
114)Avoid sudden braking, sudden
acceleration, and sharp turning; such
operations could cause skidding and
spinouts.
115)Do not force the vehicle or drive
recklessly on sandy surfaces. In
comparison with normal road surfaces, the
engine and other drive-system components
are put under excessive strain when driving
on such a surface, and this could lead to
accidents.
116)If any of following conditions occur
while the vehicle is being driven,
immediately park your vehicle in a safe
place and follow these procedures: the
needle in the temperature gauge
approaches the overheating zone. Refer to
“Engine overheating”; automatic
transmission fluid temperature warning
lamp comes on. Refer to “When the A/T
(automatic transmission) fluid temperature
warning lamp comes on”.
172
STARTING AND DRIVING

117)Never cross a stream where the water
is deep. Do not change gears while
crossing the stream. Frequent crossing of
streams can adversely affect the life span
of the vehicle; we recommend you to take
the necessary measures to prepare,
inspect, and repair the vehicle.
118)After crossing a stream, apply the
brakes to be sure they are functioning
properly. If the brakes are wet and not
functioning properly, dry them out by
driving slowly while lightly depressing the
brake pedal. Inspect each part of the
vehicle carefully.
WARNING
218)When attempting to rock your vehicle
out of a stuck position, be sure that the
area around the vehicle is clear of people
and physical objects. The rocking motion
may cause the vehicle to suddenly launch
forward or backward, causing injury or
damage to nearby people or objects.
219)Go straight up. Do not try to traverse
across a steep slope.
220)If you begin to lose traction, ease off
the accelerator pedal and gently turn the
steering wheel alternatively left and right to
regain adequate traction again.
221)Avoid snaking down a sharp grade.
Descend the grade as straight as possible.
CAUTIONS ON
HANDLING OF
4 WHEEL DRIVE
VEHICLES
Tyres and wheels
Since the driving torque can be applied
to the 4 wheels, the performance of the
vehicle when operating in 4-wheel drive
is greatly affected by the condition of
the tyres.
Pay close attention to the tyres.
Install specified tyres on all wheels.
Refer to “Tyres and wheels”.
Be sure to the appropriate tyre
inflation pressure according to no cargo
or cargo. Refer to “Tyre inflation
pressures”.
Be sure to fit all 4 tyres and wheels of
the same size and type. When
replacement of any of the tyres or
wheels is necessary, replace all of them.
All tyres should be rotated whenever
the wear difference between the front
and rear tyres is recognizable.
Good vehicle performance cannot be
expected if there is a difference in wear
between tyres. Refer to “Tyre rotation”.
Check the tyre inflation pressure
regularly.
119)
Towing
If towing is necessary, we recommend
you to have it done by a Fiat Dealership
or a commercial tow truck service. In
the following cases, transport the
vehicle using a tow truck.
The engine runs but the vehicle does
not move or abnormal noise is
produced.
Inspection of the vehicle’s underside
reveals that oil or some other fluid is
leaking.
Only when you cannot receive a towing
service from a Fiat Dealership or
commercial tow truck service, tow your
vehicle carefully in accordance with the
instructions given in “Towing”.
173

WARNING
222)Do not crank the engine while jacking
up the vehicle. The tyre on the ground may
turn and the vehicle may roll off the jack.
BRAKING SYSTEM
All the parts of the brake system are
critical to safety. We recommend you to
have the vehicle checked at regular
intervals.
123)
Brake system
The service brake is divided into two
brake circuits. And your vehicle is
equipped with power brakes. If one
brake circuit fails, the other is available
to stop the vehicle. If your vehicle
should lose the power assist for some
reason, the brakes will still work.
In these situations even if the brake
pedal moves down to the very end of
its possible stroke or resists being
depressed, keep depressing the brake
pedal down harder and further than
usual; stop driving as soon as possible
and have the brake system repaired.
223) 224)
Warning lamp
The brake warning lamp illuminates to
indicate a fault in the braking system.
Refer to “Brake warning lamp”.When brakes are wet
Check the brake system while driving at
a low speed immediately after starting,
especially when the brakes are wet, to
confirm they work normally.
A film of water can be formed on the
brake discs or brake drums and
prevent normal braking after driving in
heavy rain or through large puddles, or
after the vehicle is washed. If this
occurs, dry the brakes out by driving
slowly while lightly depressing the brake
pedal.
When driving downhill
It is important to take advantage of the
engine braking by shifting to a lower
shift position while driving on steep
downhill roads in order to prevent the
brakes from overheating.
225)
Brake pads and linings
Avoid hard braking situations. New
brakes need to be broken-in by
moderate use for the first 200 km.
The disc brakes are provided with a
warning device which emits a shrieking
metallic sound while braking if the brake
pads have reached their wear limit. If
you hear this sound, have the brake
pads replaced.
226)
175

IMPORTANT
123)Avoid driving habits that cause heavy
braking and never “ride” the brakes by
resting your foot on the brake pedal while
driving. It causes brake overheating and
fade.
WARNING
223)Do not turn off the engine while your
vehicle is in motion. If you turn off the
engine while driving, the power assistance
for the braking system will stop working
and your brakes will not work effectively.
224)If the power assist is lost or if either
brake hydraulic system stops working
properly, have your vehicle checked
immediately.
225)Do not leave any objects near the
brake pedal or let a floor mat slide under it;
doing so could prevent the full pedal stroke
that would be necessary in an emergency.
Make sure that the pedal can be operated
freely at all times. Make sure the floor mat
is securely held in place.
226)Driving with worn brake pads will
make it harder to stop, and can cause an
accident.
CRUISE CONTROL
(where provided)
Cruise control is an automatic speed
control system that keeps a set speed.
It can be activated at about 40 km/h or
more.
124) 125) 126)
Cruise control may not be able to keep
your speed on uphills or downhills.
Your speed may decrease on a steep
uphill. You may use the accelerator
pedal if you want to stay at your set
speed.
Your speed may increase to more than
the set speed on a steep downhill. You
have to use the brake to control your
speed. As a result, the set speed
driving is deactivated.Cruise control switches
A — CRUISE CONTROL ON/OFF
switch
Used to turn on and off the cruise
control.
B — SET - switch
Used to reduce the set speed and to
set the desired speed.
C — RES + switch
Used to increase the set speed and to
return to the original set speed.
D — CANCEL switch
Used to deactivate the set speed
driving.
When operating the cruise control
switches, press the cruise control
switches correctly. The set speed
driving may be deactivated
automatically if two or more switches of
the cruise control are pressed at the
same time.
264AA0110608
176
STARTING AND DRIVING

The set speed driving is deactivated
automatically in any of the following
ways.
When you depress the clutch pedal
(on vehicles with M/T).
When your speed slows to about
15 km/h or more below the set speed
because of a hill, etc.
When your speed slows to about
40 km/h or less.
When the active stability & traction
control (ASTC) starts operating. Refer to
“Active stability & traction control
(ASTC)”.
227)
Also, the set speed driving may be
deactivated as follow:
When the engine speed rises and
approaches the tachometer’s red zone
(the red-coloured part of the
tachometer dial).
127)
To resume the set speed
If the set speed driving is deactivated
by the condition described in “To
deactivate”, you can resume the
previously set speed by push up the
RES + switch (C) while driving at a
speed of about 40 km/h or higher.Under either of the following conditions,
however, using the switch does not
allow you to resume the previously set
speed. In these situations, repeat the
speed setting procedure:
The CRUISE CONTROL ON/OFF
switch is pressed.
The ignition switch is turned OFF or
the operation mode is put in OFF.
Indicator lamp go off.
IMPORTANT
124)When you do not wish to drive at a
set speed, turn off the cruise control for
safety.
125)On vehicles with M/T, do not move the
gearshift lever to the “N” (Neutral) position
while driving at a set speed without
depressing the clutch pedal. The engine will
run too fast and might be damaged.126)Do not use cruise control when driving
conditions will not allow you to stay at the
same speed, such as in heavy traffic or on
roads that are winding, icy, snow-covered,
wet, slippery, on a steep downhill slope.
127)When the set speed driving is
deactivated automatically in any situation
other than those listed above, there may be
a system malfunction. Press the CRUISE
CONTROL ON/OFF switch to turn off the
cruise control and have your vehicle
inspected by a Fiat Dealership.
WARNING
227)On vehicles equipped with A/T,
although the set speed driving will be
deactivated when shifting to the “N”
(NEUTRAL) position, never move the
selector lever to the “N” (NEUTRAL)
position while driving. You would have no
engine braking and could cause a serious
accident.
273AA0110637
179

and A in order of distance. The point A
and B actually are the same distances
from the vehicle, and the point C is
farther off than the point A and B.
WARNING
228)The responsibility for parking and
other manoeuvres is always and in any
case charged to the driver. While carrying
out these manoeuvres, always make sure
that no people (especially children) or
animals are in the area concerned. The
camera is an aid for the driver, but the
driver must never allow his/her attention to
lapse during potentially dangerous
manoeuvres, even those executed at low
speeds. Always keep a slow speed, so as
to promptly brake in the case of obstacles.229)The rear-view camera is an assistance
system that enables the driver to check for
obstacles behind the vehicle. Its range of
view is limited, so you should not overly
depend on it. Please drive just as carefully
as you would if the vehicle did not have the
rear-view camera.
230)Be sure to visually confirm safety
around the vehicle with your own eyes. Do
not depend entirely on the rear-view
camera.
IMPORTANT
128)It is vital, for correct operation, that
the camera is always kept clean and free
from mud, dirt, snow or ice. Be careful not
to scratch or damage the camera while
cleaning it. Avoid using dry, rough or hard
cloths. The camera must be washed using
clean water, with the addition of car
shampoo if necessary. In washing stations
which use steam or high-pressure jets,
clean the camera quickly, keeping the
nozzle more than 10 cm away from the
sensors. Do not apply stickers to the
camera.
129)The rear-view camera has a special
lens that can make objects shown on the
screen appear to be closer or further away
than they actually are.130)Due to the number of people in the
vehicle, the fuel quantity, the weight and
positioning of luggage, and/or the condition
of the road surface, the lines in the view
from the rearview camera may not be
accurately positioned relative to the actual
road. Use the reference lines only as a
guideline, and always do a safety check of
your behind and surroundings directly while
driving.
B
A
C
C
A
B
282AHA103765
183