fuel FORD BRONCO 2023 Service Manual

Do not disconnect the battery of thedisabled vehicle. This could damage yourvehicle's electrical system.
PREPARING THE VEHICLE
Use only a 12 volt supply to start yourvehicle.
Park the booster vehicle close to the hoodof the disabled vehicle, making sure thetwo vehicles do not touch.
JUMP STARTING THE VEHICLE
Connecting the Jumper Cables
WARNING: Do not connect thenegative jumper cable to any other partof your vehicle. Use the ground point.
Note:If you are using a jump pack orbooster box, follow the manufacturer'sinstructions.
1.Pull the red plastic boot backward.Connect the positive (+) jumper cableto the positive (+) terminal of thedischarged battery.
2.Connect the other end of the positive(+) jumper cable to the positive (+)terminal of the booster vehicle battery.
3.Connect the negative (-) jumper cableto the negative (-) terminal of thebooster vehicle battery.
4.Make the final connection of thenegative (-) jumper cable to anexposed metal part of the disabledvehicle's engine, as shown in thefollowing illustration, away from thebattery and fuel injection system, orconnect the negative (-) jumper cableto a ground connection point ifavailable.
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•The anti-lock braking system isdamaged during the collision.
•Electronic stability control is disabled.
OVERRIDING POST IMPACTBRAKING
You can override post impact braking bypressing the brake or accelerator pedal.
POST IMPACT BRAKINGINDICATORS
It flashes when a post impactbraking event is occurring.
AUTOMATIC CRASH SHUTOFF
WHAT IS AUTOMATIC CRASHSHUTOFF
The automatic crash shutoff is designedto stop the fuel going to the engine in theevent of a moderate or severe crash.
Note:Not every impact causes a shutoff.
AUTOMATIC CRASH SHUTOFFPRECAUTIONS
WARNING: If your vehicle has beeninvolved in a crash, have the fuel systemchecked. Failure to follow this instructioncould result in fire, personal injury ordeath.
RE-ENABLING YOUR VEHICLE
1.Switch the ignition off.
2.Attempt to start your vehicle.
3.Switch the ignition off.
4.Attempt to start your vehicle.
Note:If your vehicle does not start after thethird attempt, have your vehicle checked assoon as possible.
RECOVERY TOWING
ACCESSING THE FRONT TOWINGPOINT - EXCLUDING: RAPTOR (If
Equipped)
WARNING: Using recovery hooksis dangerous and should only be done bya person familiar with proper vehiclerecovery safety practices. Improper useof recovery hooks may cause hook failureor separation from the vehicle and couldresult in serious injury or death.
WARNING: Slowly remove theslack from the recovery strap prior topulling. Failure to do so can introducesignificantly higher loads which cancause the recovery hooks to break off, orthe recovery strap to fail which can causeserious injury or death.
WARNING: Never link two strapstogether with a clevis pin. These heavymetal objects could become projectilesif the strap breaks and can cause seriousinjury or death.
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IDENTIFYING THE FUSES IN THE UNDER HOOD FUSE BOX
Protected ComponentRatingItem
Body control module -battery power in feed 1.30 A1
Body control module -battery power in feed 2.30 A3
Fuel pump.30 A4
Powertrain control modulepower.25 A6
Powertrain components.30 A7
Powertrain components.20 A8
Ignition coils.20 A9
Blower motor.40 A13
Rear windshield washer.10 A16
Starter motor.30 A18
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Protected ComponentRatingItem
Driveline control module.40 A54
Trailer tow park lamp relay.30 A55
Trailer tow backup lamps.20 A58
Upfitter switch #1 (Base).30 A60Upfitter switch #3 (Raptor).
Upfitter switch #2.15 A61
Upfitter switch #3 (Base).10 A62Upfitter switch #1 - off-roaddriving lights (Raptor).
Upfitter switch #4.10 A63
Upfitter switch #5.10 A64
Upfitter switch #6.10 A65
Stability bar disconnectmodule.10 A66
Front windshield wiper.30 A69
Rear windshield wiper.30 A71
Integrated wheel end(Raptor).10 A80
Trailer tow light module.40 A91
Left-hand headlamps.20 A100
Right-hand headlamps.20 A101
Trailer tow battery charge.30 A107
Fuel injectors (2.7L, Raptor).10 A120
Not used (spare).5 A124
USB smart charger 1.10 A125
USB smart charger 2.5 A139
Not used (spare).5 A140
Not used (spare).5 A141
Amplifier.20 A146
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MAINTENANCE PRECAUTIONS
Service your vehicle regularly to helpmaintain its roadworthiness and resalevalue. There is a large network ofauthorized dealers that are there to helpyou with their professional servicingexpertise. We believe that their speciallytrained technicians are best qualified toservice your vehicle properly and expertly.They are supported by a wide range ofhighly specialized tools developedspecifically for servicing your vehicle.
If your vehicle requires professional service,an authorized dealer can provide thenecessary parts and service. Check yourwarranty information to find out whichparts and services are covered.
Use only recommended fuels, lubricants,fluids and service parts conforming tospecifications. See Capacities andSpecifications (page 461).
•Do not work on a hot engine.
•Make sure that nothing gets caught inmoving parts.
•Do not work on a vehicle with theengine running in an enclosed space,unless you are sure you have enoughventilation.
•Keep all open flames and other burningmaterial, such as cigarettes, away fromthe battery and all fuel related parts.
•Set the parking brake, shift thetransmission to park (P) and block thewheels.
OPENING AND CLOSING THE
HOOD
Opening the Hood
1.Pull the hood release handle under theleft-hand side of the instrument panel.
2.Release the hood latch by pushing thesecondary release lever to yourleft-hand side.
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1.Remove the two clips from the air filterhousing cover.
2.Carefully lift the air filter housing cover.Do not disconnect or damage theintake air temperature sensor orharness.
3.Remove the air filter element from theair filter housing.
4.To install, reverse the removalprocedure.
CHANGING THE FUEL FILTER
Your vehicle has a lifetime fuel filter thatintegrates with the fuel tank. It does notneed regular maintenance or replacement.
12V BATTERY
12V BATTERY PRECAUTIONS
WARNING: Batteries normallyproduce explosive gases which cancause personal injury. Therefore, do notallow flames, sparks or lightedsubstances to come near the battery.When working near the battery, alwaysshield your face and protect your eyes.Always provide correct ventilation.
WARNING: When lifting aplastic-cased battery, excessive pressureon the end walls could cause acid to flowthrough the vent caps, resulting inpersonal injury and damage to thevehicle or battery. Lift the battery with abattery carrier or with your hands onopposite corners.
WARNING: Keep batteries out ofreach of children. Batteries containsulfuric acid. Avoid contact with skin,eyes or clothing. Shield your eyes whenworking near the battery to protectagainst possible splashing of acidsolution. In case of acid contact with skinor eyes, flush immediately with water fora minimum of 15 minutes and get promptmedical attention. If acid is swallowed,call a physician immediately.
WARNING: Battery posts,terminals and related accessoriescontain lead and lead compounds,chemicals known to the State ofCalifornia to cause cancer andreproductive harm.Wash your handsafter handling.
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CLEANING THE EXTERIOR
CLEANING THE EXTERIORPRECAUTIONS
Immediately remove fuel spillages, birddroppings, insect deposits and road tarfrom your vehicle. These items may causedamage to your vehicle’s paintwork or trimover time.
Remove any exterior accessories, forexample antennas, before entering a carwash.
Cleaning the Exterior Precautions- Raptor, Sasquatch or Soft Toppackage
Wash your vehicle by hand, or by using atouchless commercial wash with nomechanical tracks on the floor.
CLEANING HEADLAMPS ANDREAR LAMPS
We recommend that you only use cold orlukewarm water containing car shampooto clean the headlamps and the rearlamps.
Do not scrape the lamps.
Do not wipe lamps when they are dry.
CLEANING WINDOWS AND WIPERBLADES
To clean the windshield and wiper blades:
•Clean the windshield with anon-abrasive glass cleaner.
Note:When cleaning the interior of thewindshield, avoid getting any glass cleaneron the instrument panel or door panels.Wipe any glass cleaner off these surfacesimmediately.
•Clean the wiper blades with washerfluid or water applied with a softsponge or cloth.
Note: Do not use razor blades or othersharp objects to clean or remove decalsfrom the inside of the heated rear window.This can cause damage not covered by thevehicle Warranty.
CLEANING CHROME, ALUMINIUMOR STAINLESS STEEL
We recommend that you only use a carshampoo, a soft cloth and water onbumpers and other chrome, aluminium orstainless steel parts.
Note:For additional information andassistance, we recommend that you contactan authorized dealer.
Note:Rinse the area well after cleaning.
Note:Do not use abrasive materials, forexample steel wool or plastic pads, as theycan scratch these surfaces.
Note:Do not use chrome cleaner, metalcleaner or polish on wheels or wheel covers.
CLEANING WHEELS
Only use a recommended wheel and tirecleaner to clean the wheels weekly. Foradditional information and assistance, werecommend that you contact anauthorized dealer.
1.Use a sponge to remove heavydeposits of dirt and brake dust.
2.Rinse well after cleaning.
Note:Do not apply a cleaning chemical towarm or hot wheel rims and covers.
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PREPARING YOUR VEHICLE
FOR STORAGE
If you plan on storing your vehicle for 30days or more, the following maintenancerecommendations ensures your vehiclestays in good operating condition.
Under various conditions, long-termstorage may lead to degraded engineperformance or failure unless you usespecific precautions to preserve yourvehicle.
General
•Store all vehicles in a dry, ventilatedplace.
•If vehicles are stored outside, theyrequire regular maintenance to protectagainst rust and weather damage.
•Make sure all linkages, cables, leversand pins under your vehicle are coveredwith grease to prevent rust.
•Move vehicles at least 25 ft (7.5 m)every 15 days to lubricate working partsand prevent corrosion.
•Fill the fuel tank with high-quality fueluntil the first automatic shutoff of thefuel pump nozzle.
Engine
•Change the engine oil and filter prior tostorage because used engine oilcontains contaminants which maycause engine damage.
•Start the engine every 15 days for aminimum of 15 minutes. Run at fastidle with the climate controls set todefrost until the engine reaches normaloperating temperature.
•With your foot on the brake, shiftthrough all the gears while the engineis running.
Body
•Wash your vehicle thoroughly toremove dirt, grease, oil, tar or mud fromexterior surfaces, rear wheel housingsand the underside of front fenders.
•Periodically wash your vehicle if it isstored in exposed locations.
•Touch-up exposed or primed metal toprevent rust.
•Cover chrome and stainless steel partswith a thick coat of auto wax to preventdiscoloration. Rewax as necessarywhen you wash your vehicle.
•Lubricate all hood, door and luggagecompartment hinges and latches witha light grade oil.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil andsolvents.
12 Volt Battery
•When storing your vehicle for greaterthan 30 days the state of chargeshould be approximately 50%.Additionally, we recommenddisconnecting the 12v battery whichwill reduce system loads on thebattery.
•Check and recharge as necessary. Keepconnections clean.
Note:It is necessary to reset memoryfeatures if you disconnect the batterycables.
Brakes
Make sure the brakes and parking brakerelease fully.
Note:If you intend on parking your vehiclefor an extended period after cleaning thewheels with a wheel cleaner, drive yourvehicle for a few minutes before doing so toreduce the risk of increased corrosion of thebrake discs, brake pads and linings.
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WHAT IS THE TIRE PRESSURE
MONITORING SYSTEM
Tire Pressure Monitoring System withIndividual Tire Pressure Display
The tire pressure monitoringsystem measures the vehicle'stire pressures. A warning lampilluminates if one or more tires aresignificantly underinflated or if there is asystem malfunction.
TIRE PRESSURE MONITORING
SYSTEM OVERVIEW
WARNING: Under-inflation is themost common cause of tire failures andmay result in severe tire cracking, treadseparation or blowout, with unexpectedloss of vehicle control and increased riskof injury. Under-inflation increasessidewall flexing and rolling resistance,resulting in heat buildup and internaldamage to the tire. It also may result inunnecessary tire stress, irregular wear,loss of vehicle control and accidents. Atire can lose up to half of its air pressureand not appear to be flat!
WARNING: To determine therequired pressure(s) for your vehicle, seethe Safety Compliance CertificationLabel (on the door hinge pillar,door-latch post or the door edge thatmeets the door-latch post, next to thedriver seat) or the Tire Label on theB-Pillar or the edge of the driver door.
Each tire, including the spare (if provided),should be checked monthly when cold andinflated to the inflation pressurerecommended by the vehicle manufactureron the vehicle placard or tire inflationpressure label. (If your vehicle has tires ofa different size than the size indicated onthe vehicle placard or tire inflation pressurelabel, you should determine the proper tireinflation pressure for those tires).
As an added safety feature, your vehiclehas been equipped with a Tire PressureMonitoring System (TPMS) thatilluminates a low tire pressure telltalewhen one or more of your tires issignificantly under-inflated. Accordingly,when the low tire pressure telltaleilluminates, you should stop and checkyour tires as soon as possible, and inflatethem to the proper pressure. Driving on asignificantly under-inflated tire causes thetire to overheat and can lead to tire failure.Under-inflation also reduces fuel efficiencyand tire tread life, and may affect thevehicle’s handling and stopping ability.
Please note that the TPMS is not asubstitute for proper tire maintenance, andit is the driver’s responsibility to maintaincorrect tire pressure, even if under-inflationhas not reached the level to triggerillumination of the TPMS low tire pressuretelltale.
Your vehicle has also been equipped witha TPMS malfunction indicator to indicatewhen the system is not operating properly.The TPMS malfunction indicator iscombined with the low tire pressuretelltale. When the system detects amalfunction, the telltale will flash forapproximately one minute and then remaincontinuously illuminated. This sequencewill continue upon subsequent vehiclestart-ups as long as the malfunction exists.
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ENGINE OIL CAPACITY AND
SPECIFICATION - 2.3L
ECOBOOST™
Use oil that meets the definedspecification and viscosity grade.
If you do not use oil that meets the definedspecification and viscosity grade, it couldresult in:
•Component damage that your vehiclewarranty does not cover.
•Longer engine cranking periods.
•Increased emission levels.
•Reduced vehicle performance.
•Reduced fuel economy.
An oil that displays this symbol conformsto current engine, emission system andfuel economy performance standards ofILSAC.
We recommend Motorcraft motor oil foryour vehicle. If Motorcraft oil is notavailable, use motor oils of therecommended viscosity grade that displaythe API Certification Mark for gasolineengines.
Do not use supplemental engine oiladditives because they are unnecessaryand could lead to engine damage that yourvehicle warranty does not cover.
Capacities
Including the Oil FilterVariant
6.0 qt (5.7 L)All.
Materials
SpecificationName
WSS-M2C961-A1Motorcraft® SAE 5W-30 Synthetic Blend MotorOil(U.S.)Motorcraft® SAE 5W-30 Super Premium Motor Oil/ Huile moteur de très haute qualité SAE 5W-30Motorcraft®(Canada)XO-5W30-Q1SP(U.S.)CXO-5W30-LSP6(Canada)
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