FORD FIESTA 2007 Workshop Manual

206-02-5 Drum Brake 206-02-5
DIAGNOSIS AND TESTING
Drum Brake
REFER to Section 206-00 [Brake System -
General Information].
2006.0 Fiesta 1212006 GI 7465en
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206-02-6 Drum Brake 206-02-6
REMOVAL AND INSTALLATION
Brake Drum(l2 275 0)
Removal Remove the dust cap.
I. Remove the parking brake control trim panel.
6. Remove the brake drum.
2. Loosen the parking brake cable adjustment 1. Remove and discard the wheel hub retaining
nut to the end of the thread. nut.
2. Remove
the drum.
Discard the retaining clip.
3. Release the parking brake. Installation
4. Remove the wheel and tire. For additional 1 ~CAUTION:Rotate the drum ten times in information, refer to Section 204-04 [Wheels
the opposite direction when tightening the
and Tires].
wheel hub retaining nut to prevent damage
5. N0TE:If the dust cap is damaged on removal to
the bearing.
a new dust cap must be installed during
N0TE:lnstall a new wheel hub retaining nut.
installation.
N0TE:lnstall a new parking brake cable retaining
clip.
To install, reverse the removal procedure.
2. Adjust the parking brake cable. For
additional information, refer to
Section
206-05 [Parking Brake and
Actuation].
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206-02-7 Drum Brake 206-02-7
REMOVAL AND INSTALLATION
Brake Shoes(l2 285 0)

Materials 5. Detach the wheel speed sensor from the
backing plate.
Name Specification
Silicon dielectric
compound
Removal
I. Remove the parking brake control trim panel.
Grease - brake shoe
adjuster
2. Loosen the parking brake cable adjustment
nut to the end of the thread.
SAM-1 C1024-A
Discard the retaining clip.
6. Remove the brake drum.
7. Remove the hold down springs.
3. Release the parking brake.
4. Remove the wheel and tire. For additional
information, refer to Section
204-04 [Wheels
and Tires]. *' ACAUTION:DO not damage the wheel
cylinder boots.
N0TE:Hold the wheel cylinder pistons in place with
a rubber band.
2006.0 Fiesta 1212006 GI 49887en
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206-02-8 o Drum Brake 206-02-8
REMOVAL AND INSTALLATION
Detach the brake shoes from the wheel 11. Disconnect the parking brake cable from
cylinder. the
brake shoe.
I
9. Remove the brake shoe return springs. 12. Remove the brake shoes.
Installation
I. N0TE:Make sure that the brake shoe adjuster
is fully released.
N0TE:lnstall a new parking brake cable retaining
clip.
To install, reverse the removal procedure.
Apply grease to the brake shoe adjuster strut.
Clean the backing plate and apply silicon
dieletic compound to the brake shoe contact
points.
10. Remove the brake shoe adjuster from the 2, Adjust the parking brake cable. For
brake shoes.
additional information, refer to
Section
206-05 [Parking Brake and
Actuation].
2006.0 Fiesta 1212006 G149887en
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206-02-9 Drum Brake 206-02-9
REMOVAL AND INSTALLATION
Wheel Cylinder(l2 305 0)
\* , General Equipment 2. Bleed the brake system. For additional
Brake hose clamp information, refer to Section 206-00 [Brake
System
- General Information].
Removal
A CAUTI0N:lf brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
1. Remove the brake shoes.
For additional information, refer to Brake
Shoes in this section.
2m ACAUTION:C~~ the brake tube to prevent
fluid loss or dirt ingress.
Disconnect the brake tube from the wheel
cylinder.
1. Using a suitable brake hose clamp, clamp
the brake hose.
2. Disconnect the brake tube.
3. Remove the wheel cylinder.
Installation
I. To install, reverse the removal procedure.
2006.0 Fiesta 1212006 GI 49888en
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206-02-1 0 Drum Brake 206-02-1 0
REMOVAL AND INSTALLATION
Brake Backing Plate(l2 31 3 0)
General Equipment
I Electric hand drill I
I Blind rivet gun-hand I
Removal
I. Remove the wheel cylinder.
For additional information, refer to Wheel
Cylinder in this section.
2. Detach the parking brake cable from the
backing plate.
I. Depress the retaining clip.
2. Detach the cable.
3.
Remove the brake backing plate.
Using a suitable electric hand drill remove
the rivets
Installation
1. To install, reverse the removal procedure.
Using a suitable blind rivet gun-hand, install
new rivets.
2006.0 Fiesta 1212006 G149889en
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206-03-1 Front Disc Brake 206-03-1
SECTION 206-03' Front Disc Brake
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications ........................................................................\
............................................. 206-03-2
Front Disc Brake Specification
........................................................................\
................ 206-03-2
DESCRIPTION AND OPERATION
Front Disc Brake ............................. ......................................................... ...................... 206-03-3
Overview
........................................................................\
............................. - ...................... 206-03-3
DIAGNOSIS AND TESTING
Front Disc Brake ........................................................................\
.........................................
REMOVAL AND INSTALLATION
Brake Pads ........................................................................\
........................... (122340)
Brake Caliper
........................................................................\
.......................... (12 243 0)
(
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206-03-2 Front Disc Brake 206-03-2
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
Specification
Brake Fluid - Super DOT 4 ESD-M6C57-A
Front Disc Brake Specification
I Brake disc diameter - Vehicles with 2.OL Duratec-HE I 278 I
Description
Brake disc diameter
I New brake disc nominal thickness I 22 I
mm
258
New brake disc nominal thickness
- Vehicles with 2.OL Duratec-HE
Worn brake disc discard thickness
*
I Worn brake pad discard thickness ** I 1.5 I
25
20
Worn brake disc discard thickness
- Vehicles with 2.OL Duratec-HE *
Maximum brake disc thickness variation
I Worn brake pad discard thickness - Vehicles with 2.OL Duratec-HE ** I 2.0 I
23
0.025
I * When the discard thickness has been reached, install a new brake disc and new brake pads.
I ** When the discard thickness has been reached, install new brake pads.
Torque Specifications
Description
Nm Ib-ft lb-in I(
I Brake caliper anchor plate retaining bolts I 70 I 52 I - I
Brake caliper anchor plate retaining bolts - Vehicles
L2.OLuratec-H E
I Brake caliper retaining bolts I 30 I 22 I - I
me hose to brake caliper union I 17 I 13 I - I
2006.0 Fiesta 1212006 GI 7354en
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206-03-3 Front Disc Brake 206-03-3
DESCRIPTION AND OPERATION
Front Disc Brake
Overview
Item Description
i
The front brake system has internally ventilated
brake discs and a single-piston floating caliper.
3
4
5
The front disc brakes are the same on all vehicles,
irrespective of the vehicle specifications.
1
2
Retaining spring clip
Brake pads
Brake caliper
Please refer to the "General Specifications" section
for the dimensions of the brake discs.
Brakedisc
Brake back plate assembly
The piston of the brake caliper has a diameter of
54 mm.
2006.0 Fiesta 1212006 G250945en
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206-034 Front Disc Brake 206-03-4
DIAGNOSIS AND TESTING
Front Disc Brake
REFER to Section 206-00 [Brake System -
General Information].
2006.0 Fiesta 1212006 GI 7475en
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