FORD FIESTA 2007 Workshop Manual

206-0417 Rear Disc Brake 206-0417
REMOVAL AND INSTALLATION
Using the special tool, retract the brake
caliper piston.
2. N0TE:Make sure that the brake pad contact
points are clean and free from contamination.
To install, reverse the removal procedure.
3. Fully depress and release the brake pedal.
4. Check the fluid level in the brake fluid
reservoir and top up
if necessary with brake
fluid.
2006.0 Fiesta 1212006 G427695en
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206-04-8 Rear Disc Brake 206-04-8
REMOVAL AND INSTALLATION
Brake Caliper(l2 253 0) f
Special Tool(s) 4. Using a brake hose clamp, clamp the brake (
I Retractor, Rear Brake Caliper I hose.
General Equipment
I Brake hose clamp I
Materials
Name Specification
Brake Fluid - Super ESD-M6C57-A
DOT4 5n ~CAUTION:C~~ the brake hose to prevent
fluid loss or dirt ingress.
Removal Disconnect the brake tube from the brake
caliper.
A CAUTI0N:If brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
I. Release the parking brake.
2. Remove the wheel and tire.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
3. Detach the parking brake cable from the
brake caliper.
I. Pull back the brake caliper lever.
2. Disconnect the parking brake cable from the
brake caliper lever.
6. Detach the brake caliper from the brake
3. Detach the parking brake cable from the caliper anchor plate.
brake caliper.
2006.0 Fiesta 1212006 G427696en
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206-04-9 Rear Disc Brake 206-04-9
REMOVAL AND INSTALLATION
7. Remove the brake pads.
8. Remove the brake caliper anchor plate.
Installation
I. Using the special tool, retract the brake
caliper piston.
2.
N0TE:Make sure that the brake pad contact
points are clean and free from contamination.
To install, reverse the removal procedure. 3.
Bleed the brake system. For additional
information, refer to: (206-00 Brake System
- General Information)
Brake System Bleeding (General
Procedures),
Brake System Pressure Bleeding (General
Procedures).
-- - - -
2006.0 Fiesta 1212006 G427696en
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206-04-1 0 Rear Disc Brake 206-04-1 0
REMOVAL AND INSTALLATION
Brake Disc(l2 225 0) /'
Removal
1. Release the parking brake.
2. Remove the wheel and tire.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
3. Detach the brake hose from the brake hose
support bracket.
4a &AUTION:S~~~~~~ the brake caliper and
brake caliper anchor plate assembly to
prevent load being placed on the brake hose.
Detach the brake caliper and brake caliper
anchor plate assembly from the wheel
spindle (parking brake cable shown removed
for clarity).
Remove the brake disc retaining clip (if (-
equipped).
Installation
1. To install, reverse the removal procedure.
5. Remove the brake disc.
2006.0 Fiesta 1212006 G427697en
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206-04-1 1 Rear Disc Brake 206-04-1 I
REMOVAL AND INSTALLATION
Brake Disc Shield
General Equipment Using an electric hand drill, remove the rivets.
I Electric hand drill I
I Blind rivet gun I
Removal
1. Remove the brake disc.
For additional information, refer to: Brake
Disc
(206-04 Rear Disc Brake, Removal and
Installation).
2. Detach the wheel speed sensor from the
wheel spindle.
3. Remove the wheel spindle and wheel hub
assembly.
4. Remove the brake disc shield.
Installation
~CAUTION:M~~~ sure that the mating faces
are clean and free from rust and foreign
material.
N0TE:Using a blind rivet gun, install new rivets.
To install, reverse the removal procedure.
2006.0 Fiesta 1212006 G427698en
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206-05-1 Parking Brake and Actuation 206-05-1
SECTION 206-05 Parking Brake and Actuation
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
PAGE
SPECIFICATIONS
................ Specifications ........................................................................\
............................. ; 206-05-2
DESCRIPTION AND OPERATION
........................................................................\
............................................. Parking Brake 206-05-3
Overview ........................................................................\
..................................................... 206-05-3
DIAGNOSIS AND TESTING
Parking Brake ........................................................................\
............................................. 206-05-5
Inspection and Verification ........................................................................\
.......................... 206-05-5
........................................................................\
........................................... Symptom Chart 206-05-5
Pinpoint Tests ........................................................................\
............................................. 206-05-5
GENERAL PROCEDURES
-- ........ Parking Brake Cable Adjustment Vehicles With: Rear Drum Brakes (12 662 0) 206-05-9
. Parking Brake Cable Adjustment
Vehicles With: Rear Disc Brakes .......... (1 2 662 0) 206-05-1 1
REMOVAL AND INSTALLATION
. Parking Brake Cable Vehicles With: Rear Drum Brakes ........................... (1 2 675 0) 206-05-1 3
. Parking Brake Cable Vehicles With: Rear Disc Brakes ............................. (1 2 675 0) 206-05-1 5
Parking Brake Control ........................................................................\
............ (1 2 664 0) 206-05-1 7
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206-05-2 Parking Brake and Actuation 206-05-2
SPECIFICATIONS
Torque Specifications
I Parking brake control retaining nuts I 24 I 18 I - I
Description Nm I b-ft Ib-in
Parking brake cable adjustment nut 4 - 35
-
2006.0 Fiesta 1212006 G28517en
(' L..
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206-05-3 Parking Brake and Actuation 206-05-3 ---
DESCRIPTION AND OPERATION
Parking Brake
Overview
2006.0 Fiesta 1212006 G250946en
Item Description Item Description
1
2
6
7
Handbrake lever
Handbrake adjusting nut Sleeve connection
Rear handbrake cable
3
4
5
Front handbrake cable
Equaliser
Handbrake cables
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206-054 Parking Brake and Actuation 206-05-4
DESCRIPTION AND OPERATION
Layout
The handbrake cable mechanism consists of three
sections: the front handbrake cable, the two
handbrake cables underneath the vehicle and the
two rear handbrake cables leading to the brakes.
The front handbrake cable is connected to the
handbrake lever via a threaded piece and a nut.
This nut is used to adjust the handbrake cable.
The two handbrake cables underneath the vehicle are both connected via a threaded piece and a nut
to the equaliser and therefore the front handbrake
cable. They are connected to the rear handbrake
cables via a sleeve connection.
The rear handbrake cables in turn link into the lever
mechanism of the rear brakes.
Function
When the handbrake lever is operated, the front
handbrake cable acts via the equaliser onto the
two handbrake cables underneath the vehicle. Via
the sleeve connection pieces these then act onto
the rear handbrake cables and, via the lever
mechanism, onto the brake.
--
2006.0 Fiesta la2006 G250946en
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