FORD FIESTA 2007 Workshop Manual

206-05-1 5 Parking Brake and Actuation 206-05-1 5
REMOVAL AND INSTALLATION
Parking Brake Cable - Vehicles With: Rear Disc Brakes(l2 675 0)
Removal
I. Release the parking brake.
2. Raise and support the vehicle. For additional
information, refer to:
(1 00-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
3. Remove the floor panel crossmember.
4m ACAUTION:T~~~ care when removing the
exhaust hanger insulators to prevent
damage.
N0TE:Support the rear muffler.
Detach the rear muffler from the exhaust
hanger insulators.
5. Detach the center section of the exhaust
system heat shield from the floor pan.
6. Detach the parking brake cable from the
brake caliper on both sides.
I. Pull back the parking brake actuating lever.
2. Disconnect the parking brake cable from the
parking brake actuating lever.
3. Detach the parking brake cable from the
brake caliper bracket.
ACAUTION:DO not apply excessive force
when releasing the parking brake cable clip
locking tangs from the parking brake cable
clip support bracket. Failure to follow this
instruction may result in damage to the clip.
N0TE:The parking brake cable clip is secured to
the parking brake cable support bracket by a
locking tang on either side of the clip.
Detach the parking brake cable from the
beam axle on both sides.
2006.0 Fiesta 1212006 G458900en
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206-05-1 6 Parking Brake and Actuation 206-05-1 6
REMOVAL AND INSTALLATION
Release the locking tangs.
8. Detach the parking brake cables from the
parking brake cable equalizer.
Detach the parking brake cables from the
parking brake cable support bracket.
9. Detach the parking brake cable from the
beam axle bracket on both sides.
10. Detach the parking brake cable from the
floor pan on both sides.
11. Remove the parking brake cable.
Installation
ACAUTION:T~~~ care when installing the
exhaust hanger insulators to prevent
damage.
N0TE:Check the exhaust hanger insulators for
damage. Install new exhaust hanger insulators if
required.
To install, reverse the removal procedure.
2. Adjust the parking brake.
For additional information, refer to: Parking
Brake Cable Adjustment
- Vehicles With:
Rear Disc Brakes
(206-05 Parking Brake
and Actuation, General Procedures).
2006.0 Fiesta 1212006 G458900en
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206-05-1 7 Parking Brake and Actuation 206-05-1 7
REMOVAL AND INSTALLATION
Parking Brake Control(l2 664 0)
Removal 5. Remove the parking brake control.
I. Remove the parking brake control trim panel.
Installation
2. Disconnect the parking brake warning I. To install, reverse the removal procedure.
indicator switch electrical connector.
2. Adjust the parking brake.
For additional information, refer to Parking
Brake Cable Adjustment in this section.
3. Disconnect the parking brake cable from the
parking brake control.
Discard the retaining clip.
I
4. Release the parking brake.
2006.0 Fiesta 1212006 Gl49893en
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(I:
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206-06-1 Hydraulic Brake Actuation 206-06-1
SECTION 206-06 Hydraulic Brake Actuation
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications.. ........................................................................\
............................................ 206-06-2
DESCRIPTION AND OPERATION
.............................................. Hydraulic Brake Actuation - Vehicles Built Up To: 01/2004 206-06-3
Brake pedal.. ........................................................................\
.............................................. 206-06-3
DIAGNOSIS AND TESTING
........................................................................\
.......................... Hydraulic Brake Actuation 206-06-5
REMOVAL AND INSTALLATION
........................................................................\
.............. Brake Pedal - RHD (1 2 333 0) 206-06-6
....................................................................... \
Brake Master Cylinder - RHD (12 343 0) 206-06-8
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206-06-2 Hydraulic Brake Actuation 206-06-2
SPECIFICATIONS
Lubricants. Fluids. Sealers and Adhesives
Torque Specifications
Item
Super DOT 4 brake fluid
I Description I Nm I Ib-ft I Ib-in I
Specification
ESD-M6C57-A
I Brake master cylinder brake tube unions I 17 I 13 I - I
I Brake master cylinder retaining nuts I 25 I 18 I - I
Pressure conscious reducing valve unions
-- - -
I Brake pedal cross-shaft mounting bracket nuts I 25
2006.0 Fiesta 1212006 G327704en
26 19 -
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206-06-3 Hydraulic Brake Actuation 206-06-3
DESCRIPTION. AND OPERATION
Hydraulic Brake Actuation - Vehicles Built Up To: 0112004
Brake pedal
I 1 I U-shaped profile of the brake pedal I
1 2 1 Latch I
1 3 1 Carrier plate I
The brake pedal is equipped with a safety device
which uncouples the brake pedal from the brake
master cylinder in the event of a severe frontal
collision to reduce injuries to the feet of the driver.
As a result, the pressure acting from the brake
master cylinder on the brake pedal is interrupted
and the brake pedal can be pushed to the floor.
The brake pedal is divided into
3 parts: a U-shaped
profile, a latch and a carrier plate within the brake
pedal.
2006.0 Fiesta 1212006 ~205541 en
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206-0614 Hydraulic Brake Actuation 206-06-4
DESCRIPTION AND OPERATION
Function
Item Description
I A I Fascialcrash padding mounting I
Connection point between the latch and
the pedal
1 2 1 Retaining pin (plastic) I
1 3 I Mounting bore I
1 4 1 Mounting for the brake servo actuation rod I
Item Description k
I A I Direction of motion of the latch I
I B I Direction of motion of the pedal I
I 1 I Sheared off retaining pin I
The latch is twisted around the mounting axis of
the pedal, and in the process the retaining pin is
cut through.
The connection point of the brake pedal is
released, and no more force can be transmitted.
The complete pedal unit is mounted via a bore in
The carrier plate ofthe pedal is uncoupled from
the carrier date. the U-shaped pedal and the pedal is left to swing I free.
The U-shaped profile of the brake pedal is held in
position by the latch at a connection point. It
is very important not to damage the retaining pin
when working on the pedal box.
In the event of a severe impact the entire pedal
box is pushed into the
footwell. As the pedal box
is pushed into the footwell, the latch on the upper
side of the brake pedal is pushed against the
mounting of the
fascialcrash padding.
2006.0 Fiesta 1~1200s ~205541 en
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206-06-5 Hydraulic Brake Actuation 206-06-5
DIAGNOSIS AND TESTING
Hydraulic Brake Actuation
REFER to Section 206-00 [Brake System -
General Information].
2006.0 Fiesta 1212006 GI 7506en
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206-06-6 Hydraulic Brake Actuation 206-06-6
REMOVAL AND INSTALLATION
Brake Pedal - RHD(12 333 0)
Removal
All vehicles
A WARNING:ln the event of a frontal impact
to a vehicle equipped with a decoupler
brake pedal in which damage to, or
significant movement of, the instrument
panel or the brake booster has occurred,
a new brake pedal must be installed.
Failure to follow this instruction may result
in personal injury.
1. Remove the instrument panel lower panel.
1. Remove the lower retaining screws.
2. Remove the upper retaining screws from the
stowage compartment.
3. Release the clip.
2. Detach the brake booster actuating rod from
the brake pedal (accelerator pedal shown
removed for clarity).
I. Depress the clip.
2. Remove the brake booster actuating rod pin.

Vehicles with manual transaxle 1.
3. N0TE:From 0212004 the brake pedal will not
be equipped with the brake pedal decoupler
mechanism.
Remove the brake pedal.
1. Remove the pivot shaft nut.
2. Slide out the pedal pivot shaft.
3. Remove the brake pedal.
4. Remove the brake pedal bushings. ( ,:
Vehicles with automatic transaxle
5. N0TE:From 0212004 the brake. pedal will not
be equipped with the brake pedal decoupler
mechanism.
Remove the brake pedal.
1. Remove the pivot shaft nut.
2. Slide out the pedal pivot shaft.
2006.0 Fiesta 1212006 G89190en
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