oil HONDA INTEGRA 1998 4.G Manual PDF
[x] Cancel search | Manufacturer: HONDA, Model Year: 1998, Model line: INTEGRA, Model: HONDA INTEGRA 1998 4.GPages: 1681, PDF Size: 54.22 MB
Page 490 of 1681

. OBD ll Sc.n Tool Indicrt$ cod.m725.. S.lf.di.gnosi3 E indicetotlight indicet$ Cod. 'l 1.
Motsure NE Vohago:1. Disconnect the A{26P) con-nector from the TcM.2. Stan tha €ngine.3. Measurg the voltage betwegnthe A5 and Al3 or 426 termi-nals.
Rapair opan or lhort in tho wirabctwo6n tho AS tarminal and tholgnhion coil.ls there banery voltage?
Chack tor loose TCM connector.lf necasllry, 3ub3titule a known-good TCM snd recheck.
- Troubleshooting Flowchart - lgnition Coil
JU
Poaaible Cau3€
' Di.conn€c{od ignition coil con.nactot. Short or opcn ignition coil wira. Frulty ignition coil
WIRE SIDE OF FEMAI,T TEBMINALS
tt
tt
BRN/BLK
14-73
Page 504 of 1681

Replacement
(.
L
Lock-up Control Solenoid Valve A/B Assembly
NOTE: Lock-up control solenoid valves A and B must be
removed/replaced as an assembly.
L Disconnect 2P connector from the lock-up control
solenoid valve Ay'B assembly.
2. Measure the resistance between the No. 2 terminal
{solenoid valve A) of the lock-up control solenoid
valve connector and body ground, and between the
No. 1 terminal {solenoid valve B) and body ground.
STANDARD: 12 - 25 O
LOCK.UP CONTROLSOLENOID VALVE A/BASSEMBLY
Replace the lock-uo control solenoid valve assem-
bly if the resistance is out of specification.
lf the resistance is within the standard, connect the
No. 1 terminal of the lock-uD control solenoid valve
connector to the battery positive terminal. A clicking
sound should be hea.d. Connect the No. 2 terminal to
the battery positive terminal. A clicking sound should
be heard. Replace the lock-up control solenoid valve
assembly if no clicking sound is heard.
1.Remove the mounting bolts and lock-up control
solenoid valve A/B assemblv.
Check the lock-up control solenoid valve fluid pas-
sages for dust or dirt. and replace as an assembly, if
necessary.
6x1.0mm12 N.m (1.2 kgtm,8.7 lbf.ftl
Clean the mounting surfaceand tluid passages.
Clean the mounting surface and fluid passages of
the lock-up control solenoid valve assembly, and
install a new lock-up control solenoid valve Ay'B with
a new filter/gasket.
Check the connector for rust, din or oil, and recon-
nect it securelv.
l-
14-87
Page 505 of 1681

Shift Control Solenoid Valve A/B Assembly
Test
NOTE: Shift control solenoid valves A and B must be
removed/replaced as an assembly.
l. Disconnect 3P connector from the shift control
solenoid valve A,/B assembly.
2. Measure the resistance between the No. 1 terminal
(solenoid valve A) of the shift control solenoid valve
connector and body ground, and between the No. 3
terminal (solenoid valve B) and body ground.
STANDARD: 12 - 25 o
Replace the shift control solenoid valve assembly if
the resistance is out of sDecification.
lf the resistance is within the standard, connect the
No. 1 terminal of the shift control solenoid valve con-
nector to the battery positive terminal. A clicking
sound should be heard. Connect the No. 3 terminal to
the battery positive terminal. A clicking sound should
be heard. Replace the shift control solenoid valve
assembly if no clicking sound is heard.
J
1.0 mmN.m {1.2 kgf m, 8.7 lbf'ft)
\
^ ,, ..,'
UYM
6x't2
a
SOLENOID
v.
SHIFT CONTROLSOLENOID VALV€ A/BASSEMBLY
Replacement
Remove the mounting bolts and shift control sole-
noid valve ly'B assemblv.
NOTE: Be sure to remove or replace the shift con-
trol solenoid valves A and B as an assemblY.
Check the shift control solenoid valve fluid pas-
sages for dust or dirt, and replsce as an assembly, if
necessarv.
BRACKET
Clean the mounting surfaceand tluid passages.VALVE A/B ASSEMBLYFILTER/GASKETReplace.
Clean the mounting surfsce and fluid passages of
the shift control solenoid valve assembly, and
install a new shift control solenoid valve Ay'B with a
new filter/gasket.
Check the connector for rust, dirt or oil, and recon-
nect at securely.
14-88
Page 523 of 1681

Transmission
Removal (cont'd)
'12. Pry the right driveshaft out of the differential, and
pry the lelt driveshaft out ol the intermediate shaft.
13. Pull on the inboard joint, and remove the right and
lelt driveshatts (see section l6).
14. Tie plastic bags over the driveshalt ends.
NOTE: Coat all precision finished surlaces with
clean engine oil.
Disconnect the primary heated oxygen sensor
(HO2S) connector.
Remove the exhaust pipe A.
| 5.
to.
PRIMARYHEATEO OXYGENSENSOR {HO25lCONNECTOR
SELF-LOCKINGNUTReplace.
14-106
J
J
.l
18.
'17. Remove the intermediate shaft.
Remove the shitt cable cover, then remove the shilt
cable by removing the control lever.
CAUTION: Take care not to bend the shifr cablewhile removing it.
CONTROL LEVER
INTERMEDIATE SHAFT
SHIFT CABLE
Page 526 of 1681

L
(t RtcHT sroE covER
@ MAINSHAFT sPEEo sENsoR(O O-RINGS Reptace.
@ couNTERSHAFT spEEo sENsoR
@ HARNESS BRACKET
@ RoLLER
O coLLAR
@ O-RING Replace.
@ FEEo PIPE FLANGE
@ o-RtNG Reptace.
O) SNAP RING
@ 3RD cLUTcH FEED PIPE
@ COUNTERSHAFT LocKNUT (FLANGE NUT) RepIace,
@ couNTERSHAFT CONtcAL spRtNG wAsHER Reptace.
@ PARKING GEAR
G) ONE-WAY cLUTcH
@ COUNTERSHAFT lST GEAR
@ NEEoLE BEARTNG
@ COUNTERSHAFT 1ST GEAR COLLAR
€0 o-RING Reprace.
@ 1sT-HoLD AccUMULAToR ptsTok
@ 1sr-HoLD AccUMULAToR spRtNG
@ o-RING Reptace.
@ rsr-HoLD AccUMULAToR covER
@ SNAP RING
@ PARKING BRAKE PAWL
@ PARKING BRAKE PAWL SPRING
€0 PARKTNG BRAKE PAWL SHAFT
@ PARKTNG BRAKE pawl sroppER
€0 LOCK WASHEF Replace.
@ PARKTNG BRAKE STOP Setecrive oart
@ PARKING BRAKE LEVER
@ PARKING ERAKE LEVER SPRING
@ DowEL PrN
@ o-RlNGs Reptace.
@ RtcHT StOE COVER GASKET Reptace.
@ 1sr cLUTcH FEED ptpE
@ O-R|NGS Reptace.
@ FEEO P|PE GUTOE
TOROUE SPECIFICATIONS
@ SNAP R|NG
@ MAINSHAFT LocKNUT (FLANGE NUT) Replace
@ MAtNSHAFT coNtcAL spRtNG wAsHER Reptace.
@ 1sT clurcH ASSEMBLY
@ O-RINGS Reptace.(4D THRUST wASHEB
@ THRUST NEEDLE EEARING
@) NEEDLE EEARING
@ MAINSHAFT 1sT GEAB
@ MAINSHAFT ,IsT GEAR coLLAR
@ ROLLER
€) coLLAR
@ o-R|NG Reptace.
@ FEED PIPE FLANGE
@ o-RtNG Reptace.
@ SNAP RING
@ 1sT-HoLD cLUTcH FE€D ptpE
@ SUB-SHAFT LOCKNUT TFLANGE NUT) Reptace.
@ suB-SHAFT CONTCAL SpRtNG WASHER Reptace.
@ SUB-SHAFT 1sT GEAR
@ LocK WASHER Reptace.
@ THRoTTLE coNTRoL DRUM
6, THRoTTLE coNTRoL DRUM SPRING
@ OIL SEAL Replace.
@ THRoTTLE coNTRoL cAELE BRAGKET
@ sHtFT coNTRoL soLENoto HARNESS
G0) JOINT BOLT
@ ATF COOLER LINE
@ SEAL|NG wASHERS Reptace.
@ ATF cooLER LINE
@ ATF DrPsflcK
@ JOINT BoLT
@ vEHrcLE SPEED sENsoR
@ o-RING Reptace.
(, DRAIN PLUG
@ SEAL|NG wasHER Replace.
Bolti Nut No.Torque ValueSizeRemarks
5A
6A
6B
8A
12J
18D
r9s
21M
23C
8 N.m (0.8 kgf.m, 6 lbf'ft)
12 N.m (1.2 kgf.m,8.7 lbf.ft)
14 N.m { 1 .4 kgf .m, 1 0 lbf .ft)
22 N'm 12.2 kgf 'm, 16 lbf .ft)
28 N.m (2.9 kgf.m. 2'1 lbl.It)
49 N.m {5.O kgl.m, 36 lbf.tt)
93 N.m (9.5 kgt.m, 69 lbf.tt)
78 N.m (8.0 kgt.m, 58 lbf .ft)
103-O- 103 N.m (1O.5 - O- 10.5 kgf.m.7 5.9 - O- 75.9 tbt.ft)
5xO.8mm
6 x 1.O mm
6 x 1.O mm
8 x 1.25 mm
12x1.25mm
18 x 1.5 mm
19 x 1.25 mm
2t x |.25 mm
23 x 1.25 mm
Joint bolt
Drain plug
Sub-shaft locknut
Mainshaft locknut: Left-hand threads
Countershaft locknut: Left hand
threads
{l
14-109
Page 542 of 1681

DETENT ARM SHAFT
MANUAL VALVE
SPRING SPECIFICATIONS
\
Unit ot length: mm (in)
No.Spdng
Stsndard {N€w}
Wi.s Dia.o.D.Fro€ LsngthNo. ot Coils
o
@
@
\9
Relief valve spring
4th exhaust valve spring
2-3 shift valve spring
CPC valve spring
1-2 shift valve spring
1 .1 (O.O43)
1 .0 (o.o39)
o.9 (o.o35)
1 .3 (0.O51)
o.9 (o.035)
8.6 (O.339)
7.1 (O.280)
7.6 (O.299)
9.4 {0.370)
8.6 (O.339)
37.1 (1 .461)
60.3 (2.374)
57 .O t2.244].
35.3 (1 .390)
40.4 (1 .591)
1 8.5
zo.6
14.5
14-125
Page 543 of 1681

Regulator Valve Body
Disassembly/lnspection /Reassembly
NOTE:
a Clean all parts thoroughly in solvent or carburetor cleaner. and dry with compressed air.
a Blow out all passages.
a Replace valve body as an assembly if any parts are worn or damaged.
a Check all valves for free movement. lf any fail to slide freely, see Valve Body Repair on page 14-121.
1. Hold the regulator spring cap in place while removing the lock bolt. Once the bolt is removed. release the spring
cap slowly.
CAUTION: The regulator sp ng c8p can pop out when the lock bolt is r€moved.
2. Reassembly is in the reverse order of the disassembly procedure.
NOTE:
. Coat all pans with ATF.
a Align the hole in the regulator spring cap with the hole in the valve body, press the spring cap into the body and
tighten the lock bolt.
LOCK BOLT6 x 1.O mm12 N.m 11.2
COOLER CHECK
DOWEL PINS, 2
REGULATOR SPRING CAP
ROLLER
REGULATOR VALVE BODYInspect for wear, scratchesand sconng.
oi.
.. /
,/ i>, ll
,/ "W_-
VALVE SLEEVE
@LOCK-UP CONTROLVALVE
SPRING SPECIFICATIONSUnit of length; mm (in)
No.Spring
Standard {Newl
Wiro Dia.o.D.Froo LongthNo. of Coils
o
@
@
@rA
@
Regulator valve spring A
Regulator valve spring B
Stator reaction spring
Lock-up control valve sprlng
Cooler check valve spring
Torque converter check valve spring
1.8 (0.071)
1.8 (0.071)
4.5lO.177l
0.8 (0.031)
1.0 (0.039)
1.0 (0.039)
14.7 {0.579}*6.0 (0.236)
26.4 (1.039)
6.6 (0.260)
8.4 (0.331)
8.4 (0.331)
87.8 (3.457)
44.0 \1.1321
30.3 (1.1931
41.6 (1.638)
33.8 (1.331)
33.8 (1.331)
to.c
1.92
27.6
8.2
4.2
*: lnside Diameter
, 14-126
!
Page 544 of 1681

Lock-up Valve Body
JI
Disassembly/lnspection/Reassembly
NOTE:
a Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air.
a Blow out all passages.
a Replace vaive body as an assembly if any parts are worn or damaged.
o Check all valves for free movement. lf any fail to slide freely, see Valve Body Repair on page 14-121 ,
a Coat all parts with ATF before reassembly.
LOCK-UP SHIFT VALVE
LOCK-UP TIMING B VALVE
SPRING SPECIFICATIONS
Unit of length: mm (in)
LOCK-UP VALVE
No.Spring
Standard (New)
Wire Dia.o.D.Free LengthNo. of Coils
o(r\Lock-up shift valve spring
Lock-up timing B valve spring
o.9 (o.o35)
o.8 (o.o31)
7.6 (O.299)
6.6 (O.260)73.7 t2.9021
60.8 {2.394}
32.O
22.1
4-127
Page 546 of 1681

CHECK SALL
CHECK BALLS
SECONDARY VALVE BODYlSectional View)
FILTER
SPRING SPECIFrcANONSUnit of length: mm (in)
No.SpringStandard {Ncwl
wir€ Dia.o.D.Frcc LcngthNo. of Coils
\!-/
o
@
@
o
@
o
3-2 kick-down valve spring
4-3 kick-down valve spring
Orifice control valve spring
2-3 orifice control valve spring
3-4 shift valve spring
Servo control valve spring
Modulator valve spring
1.3 (0.051)
1.0 {0.039)
0.8 (0.031)
0.9 (0.035)
0.9 (0.03s1
0.9 (0.035)
1.3 (0.051)
8.6 (0.339)
6.6 (0.260)
6.6 (0.260)
6.6 (0.260)
7.6 (0.299)
6.4 (0.252)
9.4 (0.370)
4s.6 (1.795)
24.5 11.'t221
48.2 (1.898)
33.0 {1.299)
52.0 \2.0471
34.1 (1.343)
39.3 (1.547)
11 .0
14.7
14.9
26.8
12.4
14-129
Page 548 of 1681

I
t
t
JSPRING SPECIFICATIONS
J
Unit of length: mm (in)
No.Spring
Standard {Newl
Wire Dia.o.D.Free LengthNo. of Coils
o
(r\
o
@
Throttle valve B adjusting spring
Throttle valve B spring I(
4th accumulator spring
1st accumulator spring
3rd accumulator spring
2nd accumulator spring
0.7 10.028)
1.4 {0.055)
1.4 (O.055)
1.4 (0.055)
2.6 (0. r 02)
2.5 (O.098)
2.8 (O.1 10)
3.6 (O.142)
6.2
8.5
8.5
8.5
I o_J
I o.J
17 .5
22.O
"o.244\
1o.33 5)
10.33 5)
1o.33 5)
lo.642)
lo.6421
10.68 9)
lo.866)
34.0 (1.339)
41.5 (1.634)
41.5 (1.634)
41.6 ('1 .638)
103.3 (4.067)
1 05.4 (4. 1 50)
105.2 l'4.142)
108.9 (4.287)
10.5
11.2
12.4
21.2
16 + 8.6
19.1
J
14-131