oil HONDA INTEGRA 1998 4.G Manual Online

1st-hold Accumulator/Right Side Cover
Disassembly/lnspection /Reassembly
NOTE:
a Clean all parts thoroughly ln solvent or carburetor cleaner, and dry with compressed air.
a Blow out all passages.
a Coat all parts with ATF before reassembly.
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SNAP RING
lST.HOLD ACCUMULATOR COVER
O.RINGRephce.
(N1 ST-HOLD ACCUMULATOR SPRING
lST.HOLO ACCUMULATOR PISTON
RIGHT SIDE COVER
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SPRING SPECIFICATIONS
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Unit of length: mm {in)
No. Spring
Standard {New}
Wire Dia.o.D.Free LengthNo. of coils
o'lst hold accumulator spring4.O (O.1 57)21.5 (O.846)71.7 t2.a23l
L
14-132

Torque Converter Housing Bearings
Mainshaft Bearing/Oil Seal Replacement
1. Remove the mainshaft bearing and oil seal using the
sDecial tools as shown.
14-154
2.Drive in the new mainshaft bearing until it bottoms
in the housing using the special tools as shown.
3.Install the new oil seal flush with the housing using
the soecial tools as shown.
ATTACHMENT,62x68mm07746 0010500
ATTACHMENT,72x75m.m07746 -0010600
I

Differential (818B1 engine)
Special Tools ........ ........ 15-2
Differential
lllustrated Index......... . 15-3
Backfash Inspection .... 15-4
Final Driven Gear Replacement ...... 15-4
Bearing Replacement .................... 1 5-5
Oil Seal Removal ........ 15-5
Side Clearance Adjustment ........... 15-6
Oil Seal Installation .-... 15-8
t

Differential (81 881 engine)
lllustrated Index
t
OIL SEAL Replace.Removal, page 15-5Installation, page 15-8
FINAL DRIVEN GEARInspect for wear and damage,Replacement, page 15-4
DIFFEBENTIAL CARRIERInspection, page 15-4
BALL BEARINGInspect for wear and operation.Replacement, page 15 5
BALL BEARINGInspect for wear and operation.Replacement, page 15-5
10 x 1.0 mm101 N'm 110.3 kgt.m, 74.5 lbt'tt)Lefahand threads
80 mm SHIMSelection, page 15 6
Removal, page 15-5Insrallation, page 1 5-8
15-3

Bearing Replacement
t
a
NOTE: Check the ball bearings for wear and rough ro-
tation. lf bearings are OK, removal is not necessary.
'1. Remove the ball bearings using a standard bearing
puller and bearing separator as shown.
BEARING PULLER(Commercially
available)
BALL BEARING
2.lnstall new ball bearings using the special tool as
shown.
NOTE: Drive the bearings squarely until they bot-
tom against the carrier.
DRIVER, 40 mm l.D.07746-00301OO
BALL BEARING
't.
2.
Remove the differential assembly.
Remove the 80 mm shim from the transmission
housrng.
80 mm SHIM
TRANSMISSIONHOUSING
3. Remove the oil seal from the transmission housinq.
4. Remove the oil seal from the clutch housinq.
OIL SEALReplace.
SealRemoval
1s-5

Differential (81881 engine)
Oil Seal Installation
1. lnstall the oil seal into the transmission housing us-
ing the special tools as shown
DRIVER07749-0010000
OIL SEALReplace.
HOUSING
15-8
Install the oil seal into the clutch housing using the
special tools as shown.
ORIVER07749-OO10000
OIL SEALReplace.

Differential (818C1 engine)
Special Tools ........ ........ 15-10
Differential
lllustrated Index......... . 15-11
Backfash Inspection .,.. 15-12
Finaf Driven Gear Replacement ...... 15-12
Tapered Roller Bearing Replacement. 15-13
Oil Seal Removal ........ 15-13
Bearing Outer Race Replacement ... 15-14
Tapered Roller Bearing Preload
Adjustment ............. 15-15
Oif Seaf Installation ..... 15-17

Differential (B18C1 engine)
lllustrated Index
J
J
NOTE: lI parts marked with an asterisk {*)were replaced, the tapered roller bearing preload must be adjusted (see page
15 15).
*CLUTCH HOUSING
OIL SEAL Replace.Removal, page 15 13Installation, page 15 17
*THRUST SHIMT. 2.5 mm {0.098 in)
*TAPERED ROLLER BEARINGlnsDect for wear and ooeration.Replacement, page 1 5-13
*BEARING OUTER RACEInspect for wear and damage.Replacemenl, page 15 14
10 x 1.0 mm
*DIFFERNTIAL CARRIERInspection, page 15-12
101 N.m {'10.3 kgf.m, 74.5 lbf.It)Le{t hand threads
*TAPERED ROLLER BEARINGInspect tor wear and operation.Replacement, page 15 13FINAL DRIVEN GEARInspect tor wear and damage. -----------r'
Repfacement. page 15-1 2
}BEARING OUTER RACE
*79.5 mm SHIMSelection, page 15 16
*TRANSMISSION HOUSING
OIL SEAL Replace.Removal, page 15-13Installation, page 1 5-17
.la
15-1 1

Tapered Roller Bearing ReplacementoilSealRemoval
1.
2.
Remove the difterential assembly.
Remove the oil seal lrom the transmission housing.
TRANSMISSION HOUSING
3. Remove the oil seal irom the clutch housino.
NOTE:
a The tapered roller bearing and bearing outer race
should be replaced as a set.
a Inspect and adjust the tapered roller bearing preload
whenever the tapered roller bearing is replaced.
a Check the tapered roller bearings for wear and rough
rotation. lI tapered roller bearings are OK, removal is
not necessary.
1. Remove the tapered roller bearings using a bearing
puller and bearing separator as shown.
BEARINGPULLER(Commercially
available)
BEARINGSEPARATOR(Commercially
available)
Install new tapered roller bearings using the special
tool as shown.
NOTE: Drive the tapered roller bearings on until they
bottom against the dillerential carrier.
DRIVER, 40 mm LD.07746 -OO30100
j
1 5-13

CAUTION: Do not reuse the thruEt shim and th€ 79.5
mm shim if the outer race was driven out.
NOTE:
a The bearing outer race and tapered roller bearing
should be reDlaced as a set.
a Inspect and adjust the tapered roller bearing preload
whenever the tapered roller bearing is replaced.
1 . Remove the oil seals from the transmission housing
and clutch housing (see page 15-13).
2. Remove the bearing outer race, the thrust shim, and
the 79.5 mm shim from the transmission housino.
DRIVER07749-0010000
SEAL ORIVERATTACHMENT07JAD -PH80101
DRIVER, 40 mm LD.07746 -O030100
3.
TRANSMISSION HOUSING
Remove the bearing outer race and thrust shim from
the clutch housing.
CLUTCHHOUSING
ORIVERATTACHMENT07NAD-PX40100
ATTACHMENTo7f{AD-PX40lOO
DRIVERo7749 -0010000
TRANSMISSIONHOUSING
BEARINGOUTERRACE
79.5 mmSHIM
BEARINGOUTERRACE
THRUST SHIMT. 2.5 mm 10.098 inl
lnstall the new thrust shim and 79.5 mm shim. then
drive the bearing outer races in the both housings
using the special tools as shown.
NOTE:
a Install the bearing outer race squarely.
a Check that there is no clearance between the
bearing outer race. thrust shim, and transmission
housing.
ORIVEB
5. Install the oil seal (see page 15-17).
Differential (818C1 engine)
Bearing Outer Race Replacement
15-14
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