IDX INFINITI QX4 2001 Factory Service Manual

SST074B
9. Install pinion bearing adjusting shim(s).
IWhenever pinion assembly, gear housing and rear housing are
disassembled, replace shim(s) with new ones. Always use the
same number of shim(s) when replacing.
SST085B
10. Install new pinion seal ring (made of Teflon) on pinion gear
assembly.
IUsing a heat gun, heat pinion seal ring to approximately 40ÉC
(104ÉF) before installing it onto pinion gear assembly.
IMake sure pinion seal ring is properly settled in valve groove.
SST075B
11. Apply a coat of multi-purpose grease to needle bearing roller
and oil seal lip.
SST552
12. Install pinion assembly to rear housing.
Be careful not to damage pinion oil seal.
SST133C
13. Apply a coat of multi-purpose grease to new rear oil seal lip
before installing rear housing.
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POWER STEERING GEAR AND LINKAGE
Assembly (Cont'd)
ST-23

SST718CA
6. Move rack over its entire stroke several times.
7. Measure pinion rotating torque within the range of 180É from
neutral position.
Stop the gear at the point of maximum torque.
8. Loosen adjusting screw, then retighten it to 4.9 to 5.9 N´m (50
to 60 kg-cm, 43 to 52 in-lb).
9. Loosen adjusting screw by 10É to 20É.
SST940C
10. Prevent adjusting screw from turning, and tighten lock nut to
specified torque.
SST718CA
11. Measure pinion rotating torque.
Lock to lock:
Average rotating torque
0.78 - 1.47 N´m (8.0 - 15.0 kg-cm, 6.9 - 13.0 in-lb)
Within±100É from the neutral position:
Maximum torque variation
0.4 N´m (4 kg-cm, 3.5 in-lb)
Outside the above range:
Maximum force variation
0.6 N´m (6 kg-cm, 5.2 in-lb)
IIf pinion rotating torque is not within specifications, readjust it
starting from step 4. If pinion rotating torque is still out of
specifications after readjustment, replace steering gear
assembly.
SST090B
12. Check rack sliding force on vehicle as follows:
a. Install steering gear onto vehicle, but do not connect tie-rod to
knuckle arm.
b. Connect all piping and fill with steering fluid.
c. Start engine and bleed air completely.
d. Disconnect steering column lower joint from the gear.
e. Keep engine at idle and make sure steering fluid has reached
normal operating temperature.
f. Pull tie-rod slowly to move it from neutral position to±11.5 mm
(±0.453 in) at speed of 3.5 mm (0.138 in)/s. Check that rack
sliding force is within specification.
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POWER STEERING GEAR AND LINKAGE
Adjustment (Cont'd)
ST-25

ComponentsNBST0032
SST924C
1. Pulley
2. Front bracket
3. Oil seal
4. Suction pipe
5. O-ring
6. Casing
7. Flow control valve spring
8. Flow control A valve9. Dowel pin
10. Flow control B valve assembly
11. Side plate (Front)
12. Cam ring
13. Rotor
14. Vane
15. Snap ring16. Side plate (Rear)
17. Side plate inner seal
18. Side plate outer seal
19. O-ring
20. Rear cover
21. Power steering pump bracket
22. Copper washer
SST925C
Pre-disassembly InspectionNBST0033Disassemble the power steering oil pump only if the following items
are found.
IOil leak from any point shown in the figure.
IDeformed or damaged pulley.
IPoor performance.
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POWER STEERING OIL PUMP
Components
ST-27

InspectionNBST0035IIf pulley is cracked or deformed, replace it.
IIf an oil leak is found around pulley shaft oil seal, replace the
seal.
ICheck the casing and the inside of the rear body for damage.
If damages are found in the rear body, replace the entire rear
body. If the casing is damaged, replace the entire power steer-
ing pump as an assembly.
ICheck the cam ring for damage. If damage is found, replace
the cam ring, rotor and vane as a set.
ICheck the side plates (front and rear) for damage. If damage
is found, replace the side plates as a set (front and rear).
SST934C
AssemblyNBST00361. Apply grease to the lip of the drive shaft seal, and attach the
casing.
CAUTION:
The drive shaft seal cannot be reused. Always replace after
every disassembly.
SST928C
2. When removing the dowel pin, if it is difficult to insert with your
hands, insert into the casing by tapping lightly with a hammer
or similar tool.
3. Attach the flow control A valve, flow control valve spring, and
the flow control B valve assembly to the locations indicated in
the drawing left.
SST929C
4. Match the dowel pin A on the flow control A valve side with the
notch B of the side plate (front), and attach the side plate (front)
to the casing.
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POWER STEERING OIL PUMP
Inspection
ST-29

SST933C
12. Attach a side plate inner seal and side plate outer seal with
Genuine Nissan PSF II or equivalent applied, to the side plate
(rear).
CAUTION:
The side plate inner seal and outer seal cannot be reused.
Always replace after every disassembly.
13. Set the power steering pump on the vice.
CAUTION:
When securing to the vice, use an aluminum plate or other
material to protect the installation surface of the power steer-
ing pump from damage.
14. Attach the rear body to the casing, and secure the bolts (4
bolts) in a diagonal order to the specified torque.
15. Attach the front bracket to the casing, and secure the bolts (2
bolts) to the specified torque.
16. Attach the inlet collector seal to the grooves of the inlet
collector, and attach the inlet collector to the casing with
attachment bolts.
CAUTION:
The inlet collector seal cannot be reused. Always replace after
every disassembly.
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POWER STEERING OIL PUMP
Assembly (Cont'd)
ST-31

Steering Gear and LinkageNBST0040
Applied modelAll
Steering gear typePR32K
Tie-rod outer ball jointSwinging force at cotter pin hole: ªAº 4.9 - 47.1 N (0.5 - 4.8 kg, 1.1 - 10.6 lb)
Rotating torque: ªBº 0.3 - 2.9 N´m (3 - 30 kg-cm, 2.6 - 26.0 in-lb)
Axial end play: ªCº 0.1 mm (0.004 in) or less
Tie-rod inner ball jointSwinging force*: ªAº 3.9 - 32.4 N (0.4 - 3.3 kg, 0.9 - 7.3 lb)
Axial end play: ªCº 0.3 mm (0.012 in) or less
Tie-rod standard length ªLº200 mm (7.87 in)
Rack stroke ªSº72.0 mm (2.835 in)
Pinion gear preload without
gear fluidLock to lock
Average rotating torque0.78 - 1.47 N´m (8.0 - 15.0 kg-cm, 6.9 - 13.0 in-lb)
Within±100É from the neutral position
Maximum torque variation0.4 N´m (4 kg-cm, 3.5 in-lb)
Outside the above range
Maximum torque variation0.6 N´m (6 kg-cm, 5.2 in-lb)
*: Measuring point [: 240 mm (9.45 in)]
SST740C
Power SteeringNBST0042
Steering gear typePR32K
Rack sliding force
Under normal operating oil pressure137 - 255 N (14 - 26 kg, 31 - 57 lb)
Retainer adjustment
(Adjustment screw)Initial tightening torque 4.9 - 5.9 N´m (50 - 60 kg-cm, 43 - 52 in-lb)
Retightening torque after loosening 0.2 N´m (2 kg-cm, 1.7 in-lb)
Tightening torque after gear has settled 4.9 - 5.9 N´m (50 - 60 kg-cm, 43 - 52 in-lb)
Returning angle 10É - 20É
Steering wheel turning force
(Measured at one full turn from the neutral position)39 N (4 kg, 9 lb) or less
Fluid capacity (Approximate)0.9(1 US qt, 3/4 Imp qt)
Oil pump maximum pressure 8,630 - 9,219 kPa (88 - 94 kg/cm
2, 1,251 - 1,337 psi)
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SERVICE DATA AND SPECIFICATIONS (SDS)
Steering Gear and Linkage
ST-33

FRONT & REAR SUSPENSION
SECTION
SU
CONTENTS
FRONT SUSPENSION....................................................2
Precautions ..................................................................2
PRECAUTIONS.........................................................2
Preparation ..................................................................2
SPECIAL SERVICE TOOLS........................................2
COMMERCIAL SERVICE TOOLS................................2
Noise, Vibration and Harshness (NVH)
Troubleshooting ...........................................................3
NVH TROUBLESHOOTING CHART............................3
Components.................................................................4
On-vehicle Service.......................................................5
FRONT SUSPENSION PARTS...................................5
FRONT WHEEL ALIGNMENT.....................................6
Coil Spring and Strut Assembly...................................8
COMPONENTS.........................................................8
REMOVAL.................................................................9
DISASSEMBLY..........................................................9
INSPECTION.............................................................9
ASSEMBLY.............................................................10
Stabilizer Bar .............................................................10
REMOVAL AND INSTALLATION...............................10
INSPECTION........................................................... 11
Transverse Link and Lower Ball Joint ....................... 11
REMOVAL AND INSTALLATION............................... 11
INSPECTION...........................................................12
Service Data and Specifications (SDS).....................13
GENERAL SPECIFICATIONS (FRONT).....................13
WHEEL ALIGNMENT (UNLADEN*1)..........................13
LOWER BALL JOINT...............................................13
WHEELARCH HEIGHT (UNLADEN*).........................14
WHEEL RUNOUT AVERAGE*..................................14
REAR SUSPENSION.....................................................15
Precautions ................................................................15
PRECAUTIONS.......................................................15
Preparation ................................................................15
COMMERCIAL SERVICE TOOLS..............................15
Noise, Vibration and Harshness (NVH)
Troubleshooting .........................................................15
Components...............................................................16
On-vehicle Service.....................................................16
REAR SUSPENSION PARTS...................................16
Removal and Installation ...........................................17
Coil Spring and Shock Absorber ...............................18
COMPONENTS.......................................................18
REMOVAL AND INSTALLATION...............................19
INSPECTION...........................................................19
Upper Link, Lower Link and Panhard Rod ................19
INSPECTION...........................................................19
BUSHING REPLACEMENT.......................................19
INSTALLATION........................................................20
Stabilizer Bar .............................................................20
REMOVAL AND INSTALLATION...............................20
Service Data and Specifications (SDS).....................20
GENERAL SPECIFICATIONS (REAR).......................20
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Noise, Vibration and Harshness (NVH)
Troubleshooting
=NBSU0035NVH TROUBLESHOOTING CHARTNBSU0035S01Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
Reference page
SU-4, 16
SU-8, 18
Ð
Ð
Ð
SU-8, 18
SU-6
SU-10, 20
SU-6
Ð
Ð
Ð
Ð
Ð
Ð
PD-3
PD-3
AX-3
AX-3
Refer to SUSPENSION
in this chart.
Refer to TIRES
in this chart.
Refer to ROAD WHEEL
in this chart.
BR-6
ST-6
Possible cause and
SUSPECTED
PA R T S
Improper installation, looseness
Shock absorber deformation,
damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
Out-of-round
Imbalance
Incorrect air pressure
Uneven tire wear
Deformation or damage
Non-uniformity
Incorrect tire size
PROPELLER SHAFT
DIFFERENTIAL
DRIVE SHAFT
AXLE
SUSPENSION
TIRES
ROAD WHEEL
BRAKES
STEERING Symptom
SUSPENSION
Noise´ ´ ´´´´ ´´´´ ´ ´ ´´
Shake´´´´´ ´´´ ´´´´
Vibration´ ´ ´´´ ´ ´´ ´ ´
Shimmy´´´´ ´ ´ ´ ´´´
Judder´´´ ´ ´ ´´´
Poor quality
ride or han-
dling´ ´ ´´´ ´´ ´ ´ ´
TIRES
Noise´ ´´´´´´ ´´´´ ´ ´ ´´
Shake´ ´´´´´ ´´ ´´ ´ ´ ´´
Vibration´´´´´´ ´
Shimmy´ ´´´´´´´ ´ ´ ´ ´´
Judder´ ´´´´´ ´ ´ ´ ´ ´´
Poor quality
ride or han-
dling´ ´´´´´ ´ ´ ´ ´
ROAD WHEEL
Noise´ ´´ ´ ´´´´ ´ ´ ´´
Shake´ ´´ ´ ´ ´´ ´ ´ ´´
Shimmy,
Judder´´´´´´´´´
Poor quality
ride or han-
dling´´´´´´´
´: Applicable
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FRONT SUSPENSION
Noise, Vibration and Harshness (NVH) Troubleshooting
SU-3

SMA525A
On-vehicle Service
FRONT SUSPENSION PARTSNBSU0005Check front axle and front suspension parts for excessive play,
cracks, wear and other damage.
1. Shake each front wheel to check for excessive play.
2. Retighten all axle and suspensions nuts and bolts to the speci-
fied torque.
Tightening torque:
Refer to ªComponentsº, SU-8.
SFA392B
3. Check strut (shock absorber) for oil leakage and other dam-
age.
4. Check suspension ball joint for grease leakage and ball joint
dust cover for cracks and other damage.
If ball joint dust cover is cracked or damaged, replace ball joint
assembly.
5. Check suspension ball joint end play.
a. Jack up front of vehicle and set the stands.
b. Clamp dial indicator onto transverse link and place indicator tip
on lower edge of brake caliper.
c. Make sure front wheels are straight and brake pedal is
depressed.
SFA745B
d. Place a pry bar between transverse link and knuckle.
e. While raising and releasing pry bar, observe maximum dial
indicator value.
Vertical end play:
0mm(0in)
If ball joint vertical end play exists, remove lower ball joint
assembly and recheck the ball joint. Refer to ªTranverse Link
and Lower Ball Jointº, SU-11.
SFA746B
6. Check spring height from top of wheelarch to ground using the
following procedure.
a. Park vehicle on a level surface with vehicle unladen*.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
b. Check tires for proper inflation and wear (tread wear indicator
must not be showing).
c. Bounce vehicle up and down several times and measure
dimensions Hf and Hr. Refer to SDS, SU-14.
Spring height is not adjustable. If out of specification, check for
worn springs and suspension parts.
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FRONT SUSPENSION
On-vehicle Service
SU-5

SFA614B
SFA234AC
Toe-inNBSU0006S03Measure toe-in using the following procedure.
WARNING:
IAlways perform the following procedure on a flat surface.
IMake sure that no person is in front of the vehicle before
pushing it.
1. Bounce front of vehicle up and down to stabilize the posture.
2. Push the vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of the tread (rear side) of both tires at
the same height of hub center. This mark is a measuring point.
4. Measure distance ªAº (rear side).
5. Push the vehicle slowly ahead to rotate the wheels 180
degrees (1/2 turn).
If the wheels have rotated more than 180 degrees (1/2 turn), try
the above procedure again from the beginning. Never push
vehicle backward.
6. Measure distance ªBº (front side).
Total toe-in:
Refer to SDS, SU-13.
SFA749B
7. Adjust toe-in by varying the length of steering tie-rods.
a. Loosen lock nuts.
b. Adjust toe-in by screwing tie-rods in and out.
SFA486A
Make sure both tie-rods are the same length.
Standard length ªLº:
Refer to ST-33, ªSteering Gear and Linkageº.
c. Tighten lock nuts to specified torque.
Lock nut tightening torque:
Refer to ST-17, ªPOWER STEERING GEAR AND LINK-
AGEº.
SFA439BA
Front Wheel Turning AngleNBSU0006S04Turning angle is set by stroke length of steering gear rack and
cannot be adjusted.
1. Set wheels in straight-ahead position. Then move vehicle for-
ward until front wheels rest on turning radius gauge properly.
2. Rotate steering wheel all the way right and left; measure turn-
ing angle.
Do not hold the steering wheel on full lock for more than 15
seconds.
Wheel turning angle (Full turn):
Refer to SDS, SU-13.
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FRONT SUSPENSION
On-vehicle Service (Cont'd)
SU-7