ignition INFINITI QX4 2001 Factory Manual PDF

4 DETECT MALFUNCTIONING ITEM
Check the following items:
1. Harness for short or open between ignition switch and A/T device harness terminal 5
2. 7.5A fuse [No. 11, located in the fuse block (J/B)]
3. Ignition switch (Refer to EL-9, ªSchematicº.)
OK or NG
OK©GO TO 5.
NG©Repair or replace damaged parts.
5 CHECK INPUT SIGNAL A/T DEVICE
Turn ignition switch to OFF position.
ICheck voltage between A/T device harness terminal 7 and ground.
SAT179K
OK or NG
OK©GO TO 7.
NG©GO TO 6.
6 DETECT MALFUNCTIONING ITEM
Check the following items:
1. Harness for short or open between battery and stop lamp switch harness connector 1
2. Harness for short or open between stop lamp switch harness connector 2 and A/T device harness connector 7
3. Diode
4. 10A fuse [No. 14, located in the fuse block (J/B)]
5. Stop lamp switch
a. Check continuity between terminals 1 and 2.
SAT146K
Check stop lamp switch after adjusting brake pedal Ð refer to BR-14, ªAdjustmentº.
OK or NG
OK©GO TO 7.
NG©Repair or replace damaged parts.
A/T SHIFT LOCK SYSTEM
Diagnostic Procedure (Cont'd)
AT-268

7 CHECK GROUND CIRCUIT
1. Turn ignition switch to OFF position.
2. Disconnect A/T device harness connector.
3. Check continuity between A/T device harness terminal 6 and ground. Refer to wiring diagram Ð SHIFT Ð.
Continuity should exist.
If OK, check harness for short to ground and short to power.
OK or NG
OK©GO TO 8.
NG©Repair open circuit or short to ground or short to power in harness or connectors.
8 CHECK RELAY CIRCUIT
1. Turn ignition switch to ON and OFF position.
ICheck continuity between terminals 1, 2, 3 and 5.
SAT775J
YesorNo
Ye s©GO TO 9.
No©Replace relay.
9 CHECK PARK POSITION SWITCH
ICheck continuity between A/T device harness terminal 6 and relay (park position switch) harness terminal 1.
SAT180K
OK or NG
OK©GO TO 10.
NG©Replace park position switch.
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A/T SHIFT LOCK SYSTEM
Diagnostic Procedure (Cont'd)
AT-269

10 CHECK SHIFT LOCK SOLENOID
ICheck operation by applying battery voltage shift lock solenoid harness terminals 1 and 3.
SAT762J
OK or NG
OK©GO TO 11.
NG©Replace shift lock solenoid.
11 CHECK SHIFT LOCK OPERATION
1. Reconnect shift lock harness connector.
2. Turn ignition switch from OFF to ON position. (Do not start engine.)
3. Recheck shift lock operation.
OK or NG
OK©INSPECTION END
NG©GO TO 12.
12 CHECK A/T DEVICE INSPECTION
1. Perform A/T device input/output signal inspection test.
2. If NG, recheck harness connector connection.
OK or NG
OK©INSPECTION END
NG©Repair or replace damaged parts.
A/T SHIFT LOCK SYSTEM
Diagnostic Procedure (Cont'd)
AT-270

ABS
DESCRIPTION...............................................................32
Purpose......................................................................32
Operation ...................................................................32
ABS Hydraulic Circuit ................................................32
System Components .................................................33
System Description ....................................................33
SENSOR.................................................................33
CONTROL UNIT (BUILT-IN ABS ACTUATOR AND
ELECTRIC UNIT)
.....................................................33
ABS ACTUATOR AND ELECTRIC UNIT....................33
G SENSOR (4WD MODELS ONLY)..........................34
Component Parts and Harness Connector
Location .....................................................................35
Schematic ..................................................................36
Wiring Diagram - ABS - .............................................37
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION...............................................................41
Self-diagnosis ............................................................41
FUNCTION..............................................................41
SELF-DIAGNOSIS PROCEDURE..............................41
HOW TO READ SELF-DIAGNOSTIC RESULTS
(MALFUNCTION CODES)
........................................42
HOW TO ERASE SELF-DIAGNOSTIC RESULTS
(MALFUNCTION CODES)
........................................42
CONSULT-II ...............................................................43
CONSULT-II APPLICATION TO ABS..........................43
ECU (ABS CONTROL UNIT) PART NUMBER
MODE
.....................................................................43
CONSULT-II Inspection Procedure............................44
SELF-DIAGNOSIS PROCEDURE..............................44
SELF-DIAGNOSTIC RESULTS MODE.......................45
DATA MONITOR PROCEDURE................................46
ACTIVE TEST PROCEDURE....................................47
DATA MONITOR MODE...........................................48
ACTIVE TEST MODE...............................................48
TROUBLE DIAGNOSIS - INTRODUCTION..................49
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ..................................................49
INTRODUCTION......................................................49
TROUBLE DIAGNOSIS - BASIC INSPECTION...........50
Preliminary Check......................................................50
Ground Circuit Check ................................................53
ABS ACTUATOR AND ELECTRIC UNIT GROUND.....53
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION...............................................................54
Malfunction Code/Symptom Chart.............................54
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC
ITEMS.............................................................................56Wheel Sensor or Rotor ..............................................56
DIAGNOSTIC PROCEDURE.....................................56
ABS Actuator Solenoid Valve or Solenoid Valve
Relay ..........................................................................59
DIAGNOSTIC PROCEDURE.....................................59
Motor Relay or Motor.................................................61
DIAGNOSTIC PROCEDURE.....................................61
Low Voltage ...............................................................63
DIAGNOSTIC PROCEDURE.....................................63
G Sensor and Circuit .................................................65
DIAGNOSTIC PROCEDURE.....................................65
ELECTRICAL COMPONENT INSPECTION................67
Control Unit ................................................................68
DIAGNOSTIC PROCEDURE.....................................68
TROUBLE DIAGNOSES FOR SYMPTOMS.................69
1. ABS Works Frequently ..........................................69
2. Unexpected Pedal Action ......................................69
3. Long Stopping Distance ........................................70
4. ABS Does Not Work ..............................................71
5. Pedal Vibration and Noise.....................................71
6. Warning Lamp Does Not Come On When
Ignition Switch Is Turned On .....................................72
7. Warning Lamp Stays On When Ignition Switch
Is Turned On ..............................................................74
8. Vehicle Vibrates Excessively When ABS Is
Operating ...................................................................77
REMOVAL AND INSTALLATION.................................80
Front Wheel Sensor...................................................80
Rear Wheel Sensor ...................................................80
Front Sensor Rotor ....................................................81
REMOVAL...............................................................81
INSTALLATION........................................................81
Rear Sensor Rotor.....................................................81
REMOVAL...............................................................81
INSTALLATION........................................................81
G Sensor....................................................................81
ABS Actuator and Electric Unit..................................82
REMOVAL...............................................................82
INSTALLATION........................................................82
SERVICE DATA AND SPECIFICATIONS (SDS).........83
General Specifications ...............................................83
Disc Brake .................................................................83
Drum Brake................................................................83
Brake Pedal ...............................................................83
Parking Brake Control ...............................................84
CONTENTS(Cont'd)
BR-2

SBR995
Bleeding Brake System=NBBR0009CAUTION:
ICarefully monitor brake fluid level at master cylinder dur-
ing bleeding operation.
IIf master cylinder is suspected to have air inside, bleed air
from master cylinder first. Refer to ªInstallationº, ªMAS-
TER CYLINDERº, BR-18.
IFill reservoir with new brake fluid ªDOT 3º. Make sure it is
full at all times while bleeding air out of system.
IPlace a container under master cylinder to avoid spillage
of brake fluid.
ITurn ignition switch OFF and disconnect ABS actuator
and electric unit connectors or battery ground cable.
IBleed air in the following order.
1. LSV air bleeder (4WD)
2. Left rear brake
3. Right rear brake
4. Left front brake
5. Right front brake
SBR419C
1. Connect a transparent vinyl tube to air bleeder valve.
2. Fully depress brake pedal several times.
3. With brake pedal depressed, open air bleeder valve to release
air.
4. Close air bleeder valve.
5. Release brake pedal slowly.
6. Repeat steps 2. through 5. until clear brake fluid comes out of
air bleeder valve.
7. Tighten air bleeder valve.
:7-9N´m(0.7 - 0.9 kg-m, 61 - 78 in-lb)
ON-VEHICLE SERVICE
Bleeding Brake System
BR-8

PurposeNBBR0087The Anti-Lock Brake System (ABS) consists of electronic and hydraulic components. It allows for control of
braking force so locking of the wheels can be avoided.
1) Improves proper tracking performance through steering wheel operation.
2) Eases obstacle avoidance through steering wheel operation.
3) Improves vehicle stability.
OperationNBBR0088IWhen the vehicle speed is less than 10 km/h (6 MPH) this system does not work.
IThe Anti-Lock Brake System (ABS) has a self-test function. The system turns on the ABS warning lamp
for 1 second each time the ignition switch is turned ªONº. After the engine is started, the ABS warning lamp
turns off. The system performs a test the first time the vehicle reaches 6 km/h (4 MPH). A mechanical noise
may be heard as the ABS performs this self-test. This is a normal part of the self-test feature. If a mal-
function is found during this check, the ABS warning lamp will stay on.
IWhile driving, a mechanical noise may be heard during ABS operation. This is a normal condition.
ABS Hydraulic CircuitNBBR0089
SBR859D
1. Inlet solenoid valve
2. Outlet solenoid valve
3. Reservoir4. Pump
5. Motor
6. Inlet valve7. Outlet valve
8. Bypass check valve
9. Damper
DESCRIPTIONABS
Purpose
BR-32

Self-diagnosisNBBR0095FUNCTIONNBBR0095S01IWhen a problem occurs in the ABS, the warning lamp on the
instrument panel comes on. To start the self-diagnostic results
mode, ground the self-diagnostic (check) terminal located on
data link connector. The location of the malfunction is indicated
by the warning lamp flashing.
SELF-DIAGNOSIS PROCEDURENBBR0095S021. Drive vehicle over 30 km/h (19 MPH) for at least one minute.
2. Turn ignition switch OFF.
SBR665E
3. Ground terminal 9 of data link connector with a suitable har-
ness.
4. Turn ignition switch ON while grounding terminal 9.
Do not depress brake pedal.
SBR668E
5. After 3.0 seconds, the warning lamp starts flashing to indicate
the malfunction code No. (See NOTE.)
6. Verify the location of the malfunction with the malfunction code
chart. Refer to BR-54. Then make the necessary repairs fol-
lowing the diagnostic procedures.
7. After the malfunctions are repaired, erase the malfunction
codes stored in the control unit. Refer to BR-42.
8. Rerun the self-diagnostic results mode to verify that the mal-
function codes have been erased.
9. Disconnect the check terminal from the ground. The self-diag-
nostic results mode is now complete.
10. Check warning lamp for deactivation after driving vehicle over
30 km/h (19 MPH) for at least one minute.
11. After making certain that warning lamp does not come on, test
the ABS in a safe area to verify that it functions properly.
NOTE:
The indication terminates after 5 minutes.
However, when the ignition switch is turned from OFF to ON, the
indication starts flashing again.
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONABS
Self-diagnosis
BR-41

SBR665E
CONSULT-II Inspection Procedure=NBBR0097SELF-DIAGNOSIS PROCEDURENBBR0097S011. Turn ignition switch OFF.
2. Connect CONSULT-II to data link connector.
3. Start engine.
4. Drive vehicle over 30 km/h (19 MPH) for at least one minute.
PBR455D
5. Stop vehicle with engine running and touch ªSTARTº on CON-
SULT-II screen.
SBR670E
6. Touch ªABSº.
SBR636E
7. Touch ªSELF-DIAG RESULTSº.
IThe screen shows the detected malfunction and how many
times the ignition switch has been turned ON since the mal-
function.
8. Make the necessary repairs following the diagnostic proce-
dures.
PBR950C
9. After the malfunctions are repaired, erase the self-diagnostic
results stored in the control unit by touching ªERASEº.
10. Check warning lamp for deactivation after driving vehicle over
30 km/h (19 MPH) for at least one minute.
11. Test the ABS in a safe area to verify that it functions properly.
NOTE:
ªSELF-DIAG RESULTSº screen shows the detected malfunction
and how many times the ignition switch has been turned since the
malfunction.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONABS
CONSULT-II Inspection Procedure
BR-44

SELF-DIAGNOSTIC RESULTS MODENBBR0097S02
Diagnostic item Diagnostic item is detected when ... Reference Page
FR RH SENSOR*1
[OPEN]ICircuit for front right wheel sensor is open.
(An abnormally high input voltage is entered.)BR-56
FR LH SENSOR*1
[OPEN]ICircuit for front left wheel sensor is open.
(An abnormally high input voltage is entered.)BR-56
RR RH SENSOR*1
[OPEN]ICircuit for rear right sensor is open.
(An abnormally high input voltage is entered.)BR-56
RR LH SENSOR*1
[OPEN]ICircuit for rear left sensor is open.
(An abnormally high input voltage is entered.)BR-56
FR RH SENSOR*1
[SHORT]ICircuit for front right wheel sensor is shorted.
(An abnormally low input voltage is entered.)BR-56
FR LH SENSOR*1
[SHORT]ICircuit for front left wheel sensor is shorted.
(An abnormally low input voltage is entered.)BR-56
RR RH SENSOR*1
[SHORT]ICircuit for rear right sensor is shorted.
(An abnormally low input voltage is entered.)BR-56
RR LH SENSOR*1
[SHORT]ICircuit for rear left sensor is shorted.
(An abnormally low input voltage is entered.)BR-56
ABS SENSOR*1
[ABNORMAL SIGNAL]ITeeth damage on sensor rotor or improper installation of wheel sensor.
(Abnormal wheel sensor signal is entered.)BR-56
FR RH IN ABS SOL
[OPEN, SHORT]ICircuit for front right inlet solenoid valve is open.
(An abnormally low output voltage is entered.)BR-59
FR LH IN ABS SOL
[OPEN, SHORT]ICircuit for front left inlet solenoid valve is open.
(An abnormally low output voltage is entered.)BR-59
FR RH OUT ABS SOL
[OPEN, SHORT]ICircuit for front right outlet solenoid valve is open.
(An abnormally low output voltage is entered.)BR-59
FR LH OUT ABS SOL
[OPEN, SHORT]ICircuit for front left outlet solenoid valve is open.
(An abnormally low output voltage is entered.)BR-59
RR IN ABS SOL
[OPEN, SHORT]ICircuit for rear inlet solenoid valve is shorted.
(An abnormally high output voltage is entered.)BR-59
RR OUT ABS SOL
[OPEN, SHORT]ICircuit for rear out solenoid valve is shorted.
(An abnormally high output voltage is entered.)BR-59
ABS ACTUATOR RELAY
[ABNORMAL]IActuator solenoid valve relay is ON, even if control unit sends off signal.
IActuator solenoid valve relay is OFF, even if control unit sends on signal.BR-59
ABS MOTOR RELAY
[ABNORMAL]ICircuit for ABS motor relay is open or shorted.
ICircuit for actuator motor is open or shorted.
IActuator motor relay is stuck.BR-61
BATTERY VOLT
[VB-LOW]IPower source voltage supplied to ABS control unit is abnormally low.
BR-63
CONTROL UNITIFunction of calculation in ABS control unit has failed. BR-68
G SENSOR*2
[ABNORMAL]IG sensor circuit is open or shorted.
BR-65
*1: If one or more wheels spin on a rough or slippery road for 40 seconds or more, the ABS warning lamp will illuminate. This does not
indicate a malfunction. Only in the case of the short-circuit (Code Nos. 26, 22, 32 and 36), after repair the ABS warning lamp also illu-
minates when the ignition switch is turned ON. In this case, drive the vehicle at speeds greater than 30 km/h (19 MPH) for approxi-
mately 1 minute as specified in ªSELF-DIAGNOSIS PROCEDUREº, BR-41. Check to ensure that the ABS warning lamp goes out while
the vehicle is being driven.
*2: 4WD models onlyGI
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONABS
CONSULT-II Inspection Procedure (Cont'd)
BR-45

PBR455D
DATA MONITOR PROCEDURENBBR0097S031. Turn ignition switch OFF.
2. Connect CONSULT-II to data link connector.
3. Turn ignition switch ON.
4. Touch ªSTARTº on CONSULT-II screen.
SBR670E
5. Touch ªABSº.
SBR636E
6. Touch ªDATA MONITORº.
SBR637E
7. Touch ªSETTINGº on ªSELECT MONITOR ITEMº screen.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONABS
CONSULT-II Inspection Procedure (Cont'd)
BR-46