service INFINITI QX56 2011 Factory Service Manual

P1091 VVEL ACTUATOR MOTOR RELAYEC-395
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
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Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace.
9.REPLACE VVEL CONTROL MODULE
1. Replace VVEL control module.
2. Perform additional service when replacing VVEL control module. Refer to EC-144, "
Work Procedure".
>> GO TO 10.
10.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Erase DTC.
3. Perform DTC Confirmation Procedure. See EC-393, "
DTC Logic".
Is the DTC P1091 displayed again?
YES >> Replace ECM. Refer to EC-535, "Removal and Installation".
NO >> INSPECTION END
Component Inspection (VVE L Actuator Motor Relay)INFOID:0000000006217902
1.CHECK VVEL ACTUATOR MOTOR RELAY
1. Turn ignition switch OFF.
2. Remove VVEL actuator motor relay.
3. Check the continuity between VVEL actuator motor relay termi- nals under the following conditions.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace VVEL actuator motor relay.
Terminal Condition Continuity 3 and 5 12V direct current supply between
terminals 1 and 2
Existed
No current supply Not existed
JMBIA0876ZZ
Revision: 2010 May2011 QX56

P2A00, P2A03 A/F SENSOR 1EC-489
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
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4. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK A/F SENSOR 1 HEATER
Refer to EC-182, "
Component Inspection (A/F Sensor 1 Heater)".
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 10.
9.CHECK INTERMITTENT INCIDENT
Perform GI-40, "
Intermittent Incident".
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair or replace malfunctioning part.
10.REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace air fuel ratio (A/F) sensor 1. Refer to EX-5, "
Exploded View".
CAUTION:
 Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
 Before installing new A/F senso r, clean exhaust system threads using Oxygen Sensor Thread
Cleaner [commercial service tool (J-43897-18 or J-43897-12)] and approved anti-seize lubricant
(commercial service tool).
Will CONSULT-III be used?
YES >> GO TO 11.
NO >> GO TO 12.
11 .CONFIRM A/F ADJUSTMENT DATA
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “A/F ADJ-B1” and “A/F ADJ-B2” in “DATA MONITOR” mode with CONSULT-III.
3. Check that “0.000” is di splayed on CONSULT-III screen.
Is
“0.000” displayed?
YES >> INSPECTION END
NO >> GO TO 12.
12.CLEAR THE MIXTURE RATIO SELF-LEARNING VALUE
Clear the mixture ratio self-learning value. Refer to EC-152, "
Work Procedure".
Will CONSULT-III be used?
YES >> GO TO 13.
NO >> INSPECTION END
13.CONFIRM A/F ADJUSTMENT DATA
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “A/F ADJ-B1” and “A/F ADJ-B2” in “DATA MONITOR” mode with CONSULT-III.
3. Check that “0.000” is di splayed on CONSULT-III screen.
>> INSPECTION END
DTC A/F sensor 1 ECM
Continuity
Bank Connector Terminal Connector Terminal
P2A00 1 F67 6 F11094
Existed
P2A03 2 F68 6 74
Revision: 2010 May2011 QX56

EC-530
< PERIODIC MAINTENANCE >[VK56VD]
IDLE SPEED
PERIODIC MAINTENANCE
IDLE SPEED
InspectionINFOID:0000000006218030
1.CHECK IDLE SPEED
WITH CONSULT-III
Check idle speed in “DATA MONITOR” mode with CONSULT-III.
WITH GST
Check idle speed with Service $01 of GST.
>> INSPECTION END
Revision: 2010 May2011 QX56

EC-532
< PERIODIC MAINTENANCE >[VK56VD]
EVAP LEAK CHECK
EVAP LEAK CHECK
InspectionINFOID:0000000006267340
CAUTION:
 Do not use compressed air or a high pressure pump.
 Do not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in EVAP system.
NOTE:
 Do not start engine.
 Improper installation of EVAP service port adapter (com mercial service tool) to the EVAP service port may
cause a leak.
WITH CONSULT-III
1. To locate the EVAP leak, install EVAP service port adapter (com- mercial service tool) and pressure pump to EVAP service port.
2. Turn ignition switch ON.
3. Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III.
4. Touch “START”. A bar graph (Pressure indicating display) will appear on the screen.
5. Apply positive pressure to the EVAP system until the pressure indicator reaches the middle of the bar graph.
6. Remove EVAP service port adapter (commercial service tool) and hose with pressure pump.
7. Locate the leak using a leak detector (commercial service tool). Refer to EC-45, "
EVAPORATIVE EMISSION SYSTEM : System
Diagram".
WITHOUT CONSULT-III
1. To locate the EVAP leak, install EVAP service port adapter (com-
mercial service tool) and pressure pump to EVAP service port.
2. Apply battery voltage between the terminals of EVAP canister vent control valve to ma ke a closed EVAP system.
3. To locate the leak, deliver positive pressure to the EVAP system until pressure gauge points reach 1.38 to 2.76 kPa (0.014 to
0.028 kg/cm
2, 0.2 to 0.4 psi).
4. Remove EVAP service port adapter (commercial service tool) and hose with pressure pump.
SEF462UA
SEF200U
SEF462UA
Revision: 2010 May2011 QX56

EVAP LEAK CHECKEC-533
< PERIODIC MAINTENANCE > [VK56VD]
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5. Locate the leak using a leak detector (commercial service tool).
Refer to EC-45, "
EVAPORATIVE EMISSION SYSTEM : System
Diagram".
SEF200U
Revision: 2010 May2011 QX56

ECM
EC-535
< REMOVAL AND INSTALLATION > [VK56VD]
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REMOVAL AND INSTALLATION
ECM
Removal and InstallationINFOID:0000000006218034
REMOVAL
1. Remove the battery and battery tray. Refer to
PG-164, "Removal and Installation".
2. Disconnect ECM harness connectors (1) as shown in the figure.
3. Remove ECM bracket bolts (A).
4. Separate ECM (2) and ECM bracket (3).
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Must be perform additi onal service when replacing ECM. Refer to EC-143, "
Work Procedure".
JSBIA0307ZZ
Revision: 2010 May2011 QX56

EC-536
< REMOVAL AND INSTALLATION >[VK56VD]
VVEL CONTROL MODULE
VVEL CONTROL MODULE
Removal and InstallationINFOID:0000000006218035
REMOVAL
1. Disconnect VVEL control module harness connector.
2. Remove the fix bolts. And then remove VVEL control module.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Must be perform additional
service when replacing VVEL control module. Refer to EC-144, "
Work Pro-
cedure".
Revision: 2010 May2011 QX56

EC-538
< SERVICE DATA AND SPECIFICATIONS (SDS) [VK56VD]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Idle SpeedINFOID:0000000006218038
*: Under the following conditions
 A/C switch: OFF
 Electric load: OFF (Lights, heater fan & rear window defogger)
 Steering wheel: Kept in straight-ahead position
Ignition TimingINFOID:0000000006218039
*: Under the following conditions
 A/C switch: OFF
 Electric load: OFF (Lights, heater fan & rear window defogger)
 Steering wheel: Kept in straight-ahead position
Calculated Load ValueINFOID:0000000006218040
Mass Air Flow SensorINFOID:0000000006218041
*: Engine is warmed up to normal operating temperature and running under no load.Condition Specification
No load* (in P or N position) 600 ± 50 rpm
Condition Specification
No load* (in P or N position) 12 ± 2 °BTDC
Condition Specification (U sing CONSULT-III or GST)
At idle 5 – 35%
At 2,500 rpm 5 – 35%
Supply voltageBattery voltage (11 – 14 V)
Output voltage at idle 0.9 – 1.1 V*
Mass air flow (Using CONSULT-III or GST) 1.0 – 5.0 g/s at idle*
7.0 – 20.0 g/s at 2,500 rpm*
Revision: 2010 May2011 QX56

EM-1
ENGINE
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SECTION EM
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CONTENTS
ENGINE MECHANICAL
PRECAUTION ................ ...............................3
PRECAUTIONS .............................................. .....3
Precaution for Procedure without Cowl Top Cover ......3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
3
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
3
Precaution for Drain Engine Coolant and Engine
Oil ..............................................................................
4
Precaution for Disconnecting Fuel Piping .................4
Precaution for Handling High Pressure Fuel Sys-
tem ............................................................................
4
Precaution for Removal and Disassembly ................4
Precaution for Inspection, Repair and Replace-
ment ..........................................................................
4
Precaution for Assembly and Installation ..................4
Parts Requiring Angle Tightening .............................5
Precaution for Liquid Gasket .....................................5
Definitions of Bank Names ........................................6
PREPARATION ............................................7
PREPARATION .............................................. .....7
Special Service Tool ........................................... ......7
Commercial Service Tool ..........................................9
BASIC INSPECTION ...................................12
CAMSHAFT VALVE CLEARANCE ............... ....12
Inspection ............................................................ ....12
COMPRESSION PRESSURE ............................16
Inspection ............................................................ ....16
SYMPTOM DIAGNOSIS ..............................18
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
18
NVH Troubleshooting - Engine Noise .............. ....18
Use the Chart Below to Help You Find the C
ause of the Symptom ........................................ ....
19
PERIODIC MAINTENANCE ........................20
DRIVE BELTS ...................................................20
Exploded View ..................................................... ....20
Checking ..................................................................20
Tension Adjustment ................................................20
Removal and Installation .........................................20
Inspection ................................................................21
AIR CLEANER FILTER .....................................22
Exploded View .........................................................22
Removal and Installation .........................................22
SPARK PLUG ...................................................23
Exploded View .........................................................23
Removal and Installation .........................................23
Inspection ................................................................24
REMOVAL AND INSTALLATION ...............25
ENGINE COVER ...............................................25
Exploded View ..................................................... ....25
Removal and Installation .........................................25
DRIVE BELT AUTO TENSIONER AND IDLER
PULLEY .............................................................
26
Exploded View .........................................................26
Removal and Installation .........................................26
AIR CLEANER AND AIR DUCT .......................27
Exploded View .........................................................27
Removal and Installation .........................................27
Inspection ................................................................28
IGNITION COIL .................................................29
Exploded View .........................................................29
Removal and Installation .........................................29
INTAKE MANIFOLD .........................................30
Exploded View .........................................................30
Revision: 2010 May2011 QX56

EM-2
Removal and Installation ........................................30
ROCKER COVER ..............................................33
Exploded View ..................................................... ...33
Removal and Installation ........................................33
VVEL ACTUATOR ASSEMBLY ........................36
Exploded View ..................................................... ...36
Removal and Installation ........................................36
Inspection ...............................................................39
EXHAUST MANIFOLD AND THREE WAY
CATALYST ........................................................
40
Exploded View ..................................................... ...40
Removal and Installation ........................................40
Inspection ...............................................................42
HIGH PRESSURE FUEL PUMP AND FUEL
HOSE .................................................................
43
Exploded View ..................................................... ...43
Removal and Installation ........................................43
Inspection ...............................................................46
FUEL INJECTOR AND FUEL TUBE .................48
Exploded View ..................................................... ...48
Removal and Installation ........................................49
Inspection ...............................................................53
OIL PAN (LOWER) AND OIL STRAINER .........54
Exploded View ..................................................... ...54
Removal and Installation ........................................55
Inspection ...............................................................56
OIL PAN (UPPER) .......................................... ...57
Exploded View ..................................................... ...57
Removal and Installation ........................................58
Inspection ...............................................................60
TIMING CHAIN ............................................... ...61
Exploded View ..................................................... ...61
Removal and Installation ........................................62
Inspection ...............................................................72
CAMSHAFT .......................................................74
Exploded View ..................................................... ...74
Removal and Installation ........................................75
Inspection ...............................................................77
CYLINDER HEAD ..............................................86
Exploded View ..................................................... ...86
Removal and Installation ........................................87
Disassembly and Assembly ....................................89
Inspection ............................................................. ...92
OIL SEAL ...........................................................96
FRONT OIL SEAL .................................................. ...96
FRONT OIL SEAL : Removal and Installation ........96
REAR OIL SEAL .................................................... ...96
REAR OIL SEAL : Removal and Installation ...........97
UNIT REMOVAL AND INSTALLATION ....98
ENGINE ASSEMBL Y ..................................... ...98
Exploded View ..................................................... ...98
Removal and Installation .........................................99
Inspection ..............................................................102
UNIT DISASSEMBLY AND ASSEMBLY ..103
ENGINE STAND SETTING ..............................103
Setting .................................................................. .103
ENGINE UNIT ...................................................105
Disassembly ......................................................... .105
Assembly ..............................................................105
CYLINDER BLOCK ..........................................106
Exploded View ..................................................... .106
Disassembly and Assembly ..................................107
Inspection ..............................................................115
HOW TO SELECT PISTON AND BEARING ...125
Description ........................................................... .125
Piston ....................................................................125
Connecting Rod Bearing .....................................126
Main Bearing ........................................................128
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
132
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
132
General Specification .......................................... .132
Drive Belts .............................................................132
Spark Plug ............................................................132
Exhaust Manifold ..................................................133
Camshaft ...............................................................133
Cylinder Head ......................................................135
Cylinder Block ......................................................137
Main Bearing ........................................................141
Connecting Rod Bearing .....................................142
Revision: 2010 May2011 QX56