INFINITI QX56 2011 Factory Service Manual

FAX-1
TRANSMISSION & DRIVELINE
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SECTION FA X
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CONTENTS
FRONT AXLE
2WD
PRECAUTION ................ ...............................
3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
3
PREPARATION ............................................5
PREPARATION .............................................. .....5
Commercial Service Tools .................................. ......5
SYMPTOM DIAGNOSIS ...............................6
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
6
NVH Troubleshooting Chart ................................ ......6
PERIODIC MAINTENANCE ..........................7
FRONT WHEEL HUB AND KNUCKLE ......... .....7
Inspection ............................................................ ......7
REMOVAL AND INSTALLATION ................8
FRONT WHEEL HUB AND KNUCKLE ......... .....8
Exploded View .................................................... ......8
Removal and Installation ...........................................8
Inspection ..................................................................9
SERVICE DATA AND SPECIFICATIONS
(SDS) ......... ................................. ..................
10
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ....
10
Wheel Hub and Bearing Assembly ..................... ....10
4WDPRECAUTION ...............
...............................
11
PRECAUTIONS .................................................11
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ....
11
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect ...................................
11
Precautions for Drive Shaft ......................................12
PREPARATION ...........................................13
PREPARATION .................................................13
Special Service Tools .......................................... ....13
Commercial Service Tools .......................................13
SYMPTOM DIAGNOSIS ..............................15
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ...........................
15
NVH Troubleshooting Chart ................................ ....15
PERIODIC MAINTENANCE ........................16
FRONT WHEEL HUB AND KNUCKLE ............16
Inspection ............................................................ ....16
FRONT DRIVE SHAFT .....................................17
Inspection ................................................................17
REMOVAL AND INSTALLATION ...............18
FRONT WHEEL HUB AND KNUCKLE ............18
Exploded View ..................................................... ....18
Removal and Installation .........................................18
Inspection ................................................................20
FRONT DRIVE SHAFT BOOT ..........................21
Exploded View .........................................................21
Removal and Installation .........................................21
Inspection ................................................................21
FRONT DRIVE SHAFT .....................................22
Revision: 2010 May2011 QX56

FAX-2
Exploded View ........................................................22
Removal and Installation ........................................22
WHEEL SIDE ......................................................... ...23
WHEEL SIDE : Disassembly and Assembly ...........23
FINAL DRIVE SIDE ................................................ ...26
FINAL DRIVE SIDE : Disassembly and Assembly ...26
Inspection ...............................................................28
SERVICE DATA AND SPECIFICATIONS
(SDS) .......... ................................................
29
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ...
29
Wheel Hub and Bearing Assembly ...................... ...29
Drive Shaft ..............................................................29
Revision: 2010 May2011 QX56

PRECAUTIONSFAX-3
< PRECAUTION > [2WD]
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000006271838
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision that would result in air ba g inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
 Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
 When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
 When using air or electric power tools or hammers , always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wh eel Rotation after Battery Disconnect
INFOID:0000000006271942
NOTE:
 Before removing and installing any control units, first tu rn the push-button ignition switch to the LOCK posi-
tion, then disconnect both battery cables.
 After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
 Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnos is according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the batte ry disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the push-button ignition switch to ACC position. (At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock wil l remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
Revision: 2010 May2011 QX56

FAX-4
< PRECAUTION >[2WD]
PRECAUTIONS
5. When the repair work is completed, re-connect bot
h battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button igniti on switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Revision: 2010 May2011 QX56

PREPARATIONFAX-5
< PREPARATION > [2WD]
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PREPARATION
PREPARATION
Commercial Service ToolsINFOID:0000000006225414
Tool name Description
Power tool Loosening bolts and nuts
Ball joint remover  Removing ball joint for steering knuckle  Removing hub bolt
PBIC0190E
NT146
Revision: 2010 May2011 QX56

FAX-6
< SYMPTOM DIAGNOSIS >[2WD]
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000006225415
Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference
FAX-8—
FAX-7
NVH in FAX and FSU sections
NVH in WT section
NVH in WT section
NVH in BR section
NVH in ST section
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Parts interference
Wheel bearing damage
FRONT AXLE AND FRONT SUSPENSION
TIRE
ROAD WHEEL
BRAKE
STEERING
Symptom FRONT AXLE Noise
××××××××
Shake ××××××××
Vibration ××××× ×
Shimmy ×× ×××××
Judder × ×××××
Poor quality ride or handling ×× ×××
Revision: 2010 May2011 QX56

FRONT WHEEL HUB AND KNUCKLEFAX-7
< PERIODIC MAINTENANCE > [2WD]
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PERIODIC MAINTENANCE
FRONT WHEEL HUB AND KNUCKLE
InspectionINFOID:0000000006225416
MOUNTING INSPECTION
Make sure that the mounting conditions (looseness, backlash) of each component and component conditions
(wear, damage) are normal.
WHEEL BEARING INSPECTION
 Move wheel hub and bearing assembly in the axial direction by hand. Make sure there is no looseness of
wheel hub and bearing assembly.
 Rotate wheel hub and bearing assembly and make sure that is no unusual noise or other irregular condi- tions. If there is any of irregular conditions, replace wheel hub and bearing assembly. Axial end play : Refer to
FAX-10, "
Wheel Hub and Bearing Assembly".
Revision: 2010 May2011 QX56

FAX-8
< REMOVAL AND INSTALLATION >[2WD]
FRONT WHEEL HUB AND KNUCKLE
REMOVAL AND INSTALLATION
FRONT WHEEL HUB AND KNUCKLE
Exploded ViewINFOID:0000000006225418
Removal and InstallationINFOID:0000000006225419
REMOVAL
1. Remove tires with power tool. Refer to
WT-64, "Removal and Installation".
2. Remove brake hose bracket. Refer to BR-23, "
FRONT : Removal and Installation".
3. Remove caliper assembly mounting bolts. Hang caliper assembly in a place where it will not interfere with work. Refer to BR-37, "
BRAKE CALIPER ASSEMBLY : Removal and Installation".
CAUTION:
Never depress brake pedal while brake caliper is removed.
4. Remove disc rotor. CAUTION:
 Put matching marks on the wh eel hub and bearing assembly and the disc rotor before removing
the disc rotor.
 Never drop disc rotor.
5. Remove wheel sensor harness. Refer to BRC-134, "
FRONT WHEEL SENSOR : Removal and Installa-
tion".
CAUTION:
Never pull on wheel sensor harness.
6. Remove steering outer socket. Refer to ST-42, "
Removal and Installation".
7. Set suitable jack under lower link.
1. Steering knuckle 2. Cotter pin 3. Splash guard
4. Hub bolt 5. Wheel hub and bearing assembly 6. Disc rotor
Refer to GI-4, "
Components" for symbols in the figure.
JPDIF0294GB
Revision: 2010 May2011 QX56

FRONT WHEEL HUB AND KNUCKLEFAX-9
< REMOVAL AND INSTALLATION > [2WD]
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8. Remove shock absorber mounting bolt from lower link. Refer to FSU-10, "Removal and Installation".
9. Separate upper link from steering knuckle, using the ball joint remover (commercial service tool), and
remove upper link.
CAUTION:
 Temporarily tighten the nut to prevent damage to threads and to prevent the ball joint remover
from suddenly coming off.
 Never damage ball joint boot.
10. Remove wheel hub and bearing assembly, and then remove splash guard.
11. Remove lower link from steering knuckle. CAUTION:
Never damage ball joint boot.
12. Remove steering knuckle.
13. Remove hub bolts (1) from wheel hub and bearing assembly, using the ball joint remover (A) (commercial service tool).
CAUTION:
 Remove hub bolt only when necessary.
 Never hammer the hub bolt to avoid impact to the wheel
hub and bearing assembly.
 Pull out the hub bolt in a di rection perpendicular to the
wheel hub and bearing assembly.
14. Perform inspection after removal. Refer to FAX-9, "
Inspection".
INSTALLATION
Note the following, and install in the reverse order of removal.
 Place a suitable washer (A) as shown in the figure to install the hub
bolts (1) by using the tightening force of the nut (B).
CAUTION:
 Check that there is no cl earance between wheel hub and
bearing assembly, and hub bolt.
 Never reuse hub bolt.
 Perform the final tightening of each of parts under unladen condi-
tions, which were removed when removing wheel hub and bearing
assembly and steering knuckle.
 Never reuse cotter pin.
 Perform inspection after installation. Refer to FA X - 9 , "
Inspection".
InspectionINFOID:0000000006225420
INSPECTION AFTER REMOVAL
Check components for deformation, cracks, and other damage. Replace it if necessary.
Ball Joint Inspection
Check boots of lower link and steering outer socket ba ll joint for breakage, axial play, and torque. Refer to
FSU-15, "
Inspection" and ST-46, "Inspection".
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connection. Refer to BRC-134, "FRONT WHEEL SENSOR :
Exploded View".
2. Check the wheel alignment. Refer to FSU-7, "
Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-64, "
Work Procedure".
JPDIF0299ZZ
JPDIF0300ZZ
Revision: 2010 May2011 QX56

FAX-10
< SERVICE DATA AND SPECIFICATIONS (SDS) [2WD]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Hub and Bearing AssemblyINFOID:0000000006225429
Item Standard
Axial end play 0.05 mm (0.002 in) or less
Revision: 2010 May2011 QX56