body ISUZU KB P190 2007 Workshop Repair Manual

10-80 CAB
REAR SEAT BELT (CREW CAB)
REMOVAL AND INSTALLATION
(TONGUE SIDE SEAT BELT)










RTW 5A0LF001001

Removal Steps
1. Body side rear lower trim cover
2. Lower anchor bolt
â–² 3. Knob
â–² 4. Cover
â–² 5. Upper anchor bolt
6. Retractor fixing bolt
7. Body side rear upper trim cover
8. Adjustable shoulder anchor fixing bolt
Installation Steps
â–²
8. Adjustable shoulder anchor fixing bolt
7. Body side rear upper trim cover
â–² 6. Retractor fixing bolt
â–² 5. Upper anchor bolt
4. Cover
3. Knob
â–² 2. Lower anchor bolt
1. Body side rear lower trim cover



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10-84 CAB
REAR SEAT BELT (EXTEND CAB)
REMOVAL AND INSTALLATION
(TONGUE SIDE SEAT BELT)

RTW 3A0MF000701

Removal Steps
â–² 1. Body side rear lower trim cover
2. Lower anchor bolt
â–² 3. Upper anchor bolt
4. Retractor fixing bolt

Installation Steps
â–²
4. Retractor fixing bolt
â–² 3. Upper anchor bolt
â–² 2. Lower anchor bolt
1. Body side rear lower trim cover



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CAB 10-85
Important Operations - Removal
1. Body Side Rear Lower Trim Cover
• Refer to Interior Trim Panels in this section.
RTW 3A0SH000301

3. Upper anchor bolt
• Open the through ring anchor cover and remove the
seat belt upper anchor bolt











Important Operations - Installation
4. Retractor Fixing Bolt
Bolt torque Nâ‹…m (kgf â‹…m/lb â‹…ft)
40 (4.1 / 30)
3. Upper Anchor Bolt
Bolt torque Nâ‹…m (kgf â‹…m/lb â‹…ft)
40 (4.1 / 30)
2. Lower Anchor Bolt
Bolt torque Nâ‹…m (kgf â‹…m/lb â‹…ft)
40 (4.1 / 30)



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10-92 CAB


Important Operations - Removal
2. Outside handle assembly • Disconnect the lock link and remove the 2 fixing bolts.
5. Tail Gate 1) Removing the tailgate assembly may require two people.
2) Remove the tailgate hinge fixing bolts.


Important Operations - Installation
7. Tail Gate Lock Striker • Tighten the lock striker fixing bolts to the specified
torque.
Torque N â‹…m(kgf â‹…m/lb â‹…ft)
15 (1.5 / 11)












6. Tail Gate Hinge • Tighten the hinge fixing bolts to the specified torque.
C: Bolt
Torque N â‹…m(kgf â‹…m/lb â‹…ft)
40 (4.1 / 30)
5. Tail Gate 1) A: Bolts
Torque N â‹…m(kgf â‹…m/lb â‹…in)
13 (1.3 / 113)
2) B: Bolt
Torque N â‹…m(kgf â‹…m/lb â‹…in)
13 (1.3 / 113)
3) Check the tailgate and rear body.
a. Clearance: 5.0 mm (0.20 in.)
b. Height (Step): Flush
c. Height (Step): Flush
3. Tail Gate Lock Assembly • Tighten the lock assembly fixing bolts to the specified
torque.
Torque N â‹…m(kgf â‹…m/lb â‹…ft)
15 (1.5 / 11)
2. Outside Handle Assembly • Tighten the outside handle assembly fixing bolts to the
specified torque.
Torque N â‹…m(kgf â‹…m/lb â‹…in)
9 (0.9 / 78)





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11A-38 IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6)
PIM Programming Procedure must be done
whenever any of the following condtions are met:
• Diagnostic chart instructs you to program PIM
• New PIM is installed
• PIM is reused that was rest in an original vehicle
ICU & PIM Programming Procedure must be done
whenever any of the following condition is met:
• New or resued ICU and PIM are installed at the same time
ECM & PIM Programming Procedure must be done
whenever any of the following condition is met:
• New or reused ECM and PIM are installed at the same time
ICU & ECM Programming Procedure must be done
whenever any of the following condition is met:
• New or reused ICU and ECM are installed at the same time (transponder key(s) also replaced)
ICU, ECM & PIM Programming Procdure must be
done whenever any of the following condition is met:
• New or reused ICU, ECM and PIM are installed at the same time (transponder key(s) also replaced)
Notice: During programming of the new transponder
key(s), an authentication code is programmed into the
transponder chip and it cannot be reprogrammed
again. When replacing both ICU and ECM at the same
time, a new authentication code to be programmed into
the newly installed ECM is based on information of
newly installed ICU. However, the transponder keys
cannot be reprogrammed therefore it must be replaced.
Do not replace the ICU and the ECM at the same time
to avoid needless transponder key(s) replacement
simultaneously unless complete damaging was
encountered (e.g. both modules cannot be
communicated with a scan tool).
Transponder Key Erasing Procedure
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Additional
Functions > Erase Transponder Keys.
4. The on-screen displays a message "See Checking Procedure Before Programming!", then press
Confirm.
5. Input four digits of correct security code that belongs to this vehicle and follow the on-screen
instructions. Notice:
An incorrect security code input causes a
security wait time.
6. The on-screen displays a message "Caution All Transponder Keys Will Be Erased!", then press
Confirm.
7. Operate the ignition switch by following the on- screen instructions.
8. The on-screen displays a message "Erase Transponder Keys Erasing Completed
Successfully!" if transponder erasing has been
completed, then press Confirm.
9. Turn OFF the ignition for 30 seconds.
10. Verify the engine fails to run using all transponder key(s).
Transponder Key Programming Procedure
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Programming
> Program Transponder Keys.
4. In order to get a programming approval, the on- screen displays a message to user. Get
programming approval from the TIS 2000 using
the following procedure:
a. Connect a scan tool to the terminal that installed TIS 2000 with the latest software and
the hardware key is plugged into port.
b. Turn ON the scan tool and keep at title screen.
c. Launch the TIS application.
d. Select the Security Access at the main screen.
e. Highlight "Tech 2" on the Diagnostic Tool Selection screen and click "Next".
f. Click "Close" on the Security Access Enabled screen.
g. Turn OFF the scan tool.
h. Disconnect the scan tool from the terminal.
5. Reinstall a scan tool to the vehicle.
6. Turn ON the ignition, with the engine OFF.
7. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Programming
> Program Transponder Keys.
8. The on-screen displays a message "See Checking Procedure Before Programming!", then press
Confirm.
9. Input four digits of correct security code that belongs to this vehicle and follow the on-screen
instructions.
Notice: An incorrect security code input causes a
security wait time.
10. Operate the ignition switch by following the on- screen instructions.

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ISUZU KB P190 2007

IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6) 11A-39
Notice:Keep away another key, another transponder
key, key number plate or other metal items from the
transponder key that is going to program.
11. The on-screen displays a message "Program more Transponder Keys?" If all transponder key(s) has
been programmed, press No and go to next step. If
more transponder key(s) need to be programmed,
press Yes and repeat from previous step.
12. The on-screen displays a message "Program Transponder Keys Programming Completed
Successfully!" if all transponder key(s)
programming has been completed, then press
Confirm.
13. Turn OFF the ignition for 30 seconds.
14. Verify the engine starts using all programmed transponder key(s).
ICU Resetting Procedure
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Additional
Functions > Reset Immobilizer.
4. The on-screen displays a message "See Checking Procedure Before Programming!", then press
Confirm.
5. Input four digits of correct security code that belongs to this vehicle and follow the on-screen
instructions.
Notice: An incorrect security code input causes a
security wait time.
6. The on-screen displays a message "Warning Engine will not start after Reset!", then press
Confirm.
7. The on-screen displays a message "Reset Immobilizer Reset Completed Successfully!" if ICU
resetting has been completed, then press Confirm.
8. Turn OFF the ignition for 30 seconds.
9. Verify the engine fails to run using all transponder key(s).
ICU Programming Procedure
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Programming
> Program Immobilizer Function or Immobilizer
Link To ECM/ PIM.
4. In order to get a programming approval, the on- screen displays a message to user. Get
programming approval from the TIS 2000 using
the following procedure: a. Connect a scan tool to the terminal that
installed TIS 2000 with the latest software and
the hardware key is plugged into port.
b. Turn ON the scan tool and keep at title screen.
c. Launch the TIS application.
d. Select the Security Access at the main screen.
e. Highlight "Tech 2" on the Diagnostic Tool Selection screen and click "Next".
f. Click "Close" on the Security Access Enabled screen.
g. Turn OFF the scan tool.
h. Disconnect the scan tool from the terminal.
5. Reinstall a scan tool to the vehicle.
6. Turn ON the ignition, with the engine OFF.
7. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Programming
> Program Immobilizer Function or Immobilizer
Link To ECM/ PIM.
8. The on-screen displays a message "See Checking Procedure Before Programming!", then press
Confirm.
9. Select "Immobilizer Installed" or select "Imoobilizer Replaced" Yes.
10. Select "PIM or ECM Replaced" No, if displayed.
11. Input four digits of correct security code that belongs to this vehicle and follow the on-screen
instructions. The on-screen instruction may repeat
twice.
Notice: An incorrect security code input causes a
security wait time.
12. Input 17 digits of correct VIN that is based on stamped VIN or affixed VIN plate on this vehicle.
13. Operate the ignition switch by following the on- screen instructions.
Notice: Keep away another key, another transponder
key, key number plate or other metal items from the
transponder key that is going to program.
14. The on-screen displays a message "Program more Transponder Keys?" If all transponder key(s) has
been programmed, press No and go to next step. If
more transponder key(s) need to be programmed,
press Yes and repeat from previous step.
15. The on-screen displays a message "Programming Successfully!" if ICU and all transponder key(s)
programming has been completed, then press
Confirm.
16. Turn OFF the ignition for 30 seconds.
17. Verify the engine starts using all programmed transponder key(s).
ECM Resetting Procedure
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.

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ISUZU KB P190 2007

11A-40 IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6)
3. Select Diagnostics > Appropriate vehicleidentification > Body > Immobilizer > Additional
Functions > Reset Engine Control Module. (4JK1/
4JJ1)
Select Diagnostics > Appropriate vehicle
identification > Engine > V6 Engine >
Programming > Reset ECU. (HFV6)
4. The on-screen may display a message "See Checking Procedure Before Programming!", then
press Confirm.
5. Input four digits of correct security code that belongs to this vehicle and follow the on-screen
instructions.
Notice: An incorrect security code input causes a
security wait time.
6. The on-screen displays a message "Warning! Engine will not start after Reset!", then press
Reset.
7. The on-screen displays a message "Reset Successfully!" if ECM resetting has been
completed, then press Confirm.
8. Turn OFF the ignition for 30 seconds.
9. Verify the engine fails to run using all transponder key(s).
ECM Programming Procedure
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Programming
> Program Immobilizer Function or Immobilizer
Link To ECM/ PIM.
4. In order to get a programming approval, the on- screen displays a message to user. Get
programming approval from the TIS 2000 using
the following procedure:
a. Connect a scan tool to the terminal that installed TIS 2000 with the latest software and
the hardware key is plugged into port.
b. Turn ON the scan tool and keep at title screen.
c. Launch the TIS application.
d. Select the Security Access at the main screen.
e. Highlight "Tech 2" on the Diagnostic Tool Selection screen and click "Next".
f. Click "Close" on the Security Access Enabled screen.
g. Turn OFF the scan tool.
h. Disconnect the scan tool from the terminal.
5. Reinstall a scan tool to the vehicle.
6. Turn ON the ignition, with the engine OFF.
7. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Programming
> Program Immobilizer Function or Immobilizer
Link To ECM/ PIM. 8. The on-screen may display a message "See
Checking Procedure Before Programming!", then
press Confirm.
9. Select "Imoobilizer Replaced" No and select "PIM or ECM Replaced" Yes, if displayed.
10. Input four digits of correct security code that belongs to this vehicle and follow the on-screen
instructions. The on-screen instruction may repeat
twice.
Notice: An incorrect security code input causes a
security wait time.
11. Select "Engine Controller Installed" or select "ECM Replaced".
12. Operate the ignition switch by following the on- screen instructions.
13. The on-screen displays a message "Programming Successfully!" if ECM programming has been
completed, then press Confirm.
14. Turn OFF the ignition for 30 seconds.
15. Verify the engine starts using all transponder key(s).
PIM Resetting Procedure
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. Select Diagnostics > Appropriate vehicle identification > Body > Powertrain Interface
Module > Security > Reset PIM.
4. Input four digits of correct security code that belongs to this vehicle and follow the on-screen
instructions.
Notice: An incorrect security code input causes a
security wait time.
5. The on-screen displays a message "Warning! Engine will not start after Reset!", then press
Reset.
6. The on-screen displays a message "Reset Completed Successfully!" if PIM resetting has
been completed, then press Confirm.
7. Turn OFF the ignition for 30 seconds.
PIM Programming Procedure
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Programming
> Immobilizer Link To ECM/ PIM.
4. In order to get a programming approval, the onscreen displays a message to user. Get
programming approval from the TIS 2000 using
the following procedure:

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ISUZU KB P190 2007

IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6) 11A-41
a. Connect a scan tool to the terminal thatinstalled TIS 2000 with the latest software and
the hardware key is plugged into port.
b. Turn ON the scan tool and keep at title screen.
c. Launch the TIS application.
d. Select the Security Access at the main screen.
e. Highlight "Tech 2" on the Diagnostic Tool Selection screen and click "Next".
f. Click "Close" on the Security Access Enabled screen.
g. Turn OFF the scan tool.
h. Disconnect the scan tool from the terminal.
5. Reinstall a scan tool to the vehicle.
6. Turn ON the ignition, with the engine OFF.
7. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Programming
> Immobilizer Link To ECM/ PIM.
8. Select "Immobilizer Replaced" No and select "PIM or ECM Replaced" Yes.
9. Input four digits of correct security code that belongs to this vehicle and follow the on-screen
instructions. The on-screen instruction repeats
twice.
Notice: An incorrect security code input causes a
security wait time.
10. Select "PIM Replaced". 11. Operate the ignition switch by following the on- screen instructions.
12. The on-screen displays a message "Programming Successfully!" if PIM programming has been
completed, the press Confirm.
ICU & PIM Programming Procedure
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Programming
> Immobilizer Link To ECM/ PIM.
4. In order to get a programming approval, the onscreen displays a message to user. Get
programming approval from the TIS 2000 using
the following procedure:
a. Connect a scan tool to the terminal that installed TIS 2000 with the latest software and
the hardware key is plugged into port.
b. Turn ON the scan tool and keep at title screen.
c. Launch the TIS application.
d. Select the Security Access at the main screen.
e. Highlight "Tech 2" on the Diagnostic Tool Selection screen and click "Next".
f. Click "Close" on the Security Access Enabled screen. g. Turn OFF the scan tool.
h. Disconnect the scan tool from the terminal.
5. Reinstall a scan tool to the vehicle.
6. Turn ON the ignition, with the engine OFF.
7. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Programming
> Immobilizer Link To ECM/ PIM.
8. Select "Immobilizer Replaced" Yes and select "PIM or ECM Replaced" Yes.
9. Input four digits of correct security code that belongs to this vehicle and follow the on-screen
instructions. The on-screen instruction repeats
twice.
Notice: An incorrect security code input causes a
security wait time.
10. Select "PIM Replaced". 11. Input 17 digits of correct VIN that is based on stamped VIN or affixed VIN plate on this vehicle.
12. Operate the ignition switch by following the onscreen instructions.
Notice: Keep away another key, another transponder
key, key number plate or other metal items from the
transponder key that is going to program.
13. The on-screen displays a message "Program more Transponder Keys?" If all transponder key(s) has
been programmed, press No and go to next step. If
more transponder key(s) need to be programmed,
press Yes and repeat from previous step.
14. The on-screen displays a message "Programming Successfully!" if ICU, PIM and all transponder
key(s) programming has been completed, the
press Confirm.
15. Turn OFF the ignition for 30 seconds.
16. Verify the engine starts using all programmed transponder key(s).
ECM & PIM Programming Procedure
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Programming
> Immobilizer Link To ECM/ PIM.
4. In order to get a programming approval, the onscreen displays a message to user. Get
programming approval from the TIS 2000 using
the following procedure:
a. Connect a scan tool to the terminal that installed TIS 2000 with the latest software and
the hardware key is plugged into port.
b. Turn ON the scan tool and keep at title screen.
c. Launch the TIS application.
d. Select the Security Access at the main screen.

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ISUZU KB P190 2007

11A-42 IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6)
e. Highlight "Tech 2" on the Diagnostic ToolSelection screen and click "Next".
f. Click "Close" on the Security Access Enabled screen.
g. Turn OFF the scan tool.
h. Disconnect the scan tool from the terminal.
5. Reinstall a scan tool to the vehicle.
6. Turn ON the ignition, with the engine OFF.
7. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Programming
> Immobilizer Link To ECM/ PIM.
8. Select "Immobilizer Replaced" No and select "PIM or ECM Replaced" Yes.
9. Input four digits of correct security code that belongs to this vehicle and follow the on-screen
instructions. The on-screen instruction repeats
twice.
Notice: An incorrect security code input causes a
security wait time.
10. Select "PIM and ECM Replaced". 11. Operate the ignition switch by following the on- screen instructions.
12. The on-screen displays a message "Programming Successfully!" if ECM and PIM programming has
been completed, the press Confirm.
ICU & ECM Programming Procedure
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Programming
> Program Immobilizer Function or Immobilizer
Link To ECM/ PIM.
4. In order to get a programming approval, the on- screen displays a message to user. Get
programming approval from the TIS 2000 using
the following procedure:
a. Connect a scan tool to the terminal that installed TIS 2000 with the latest software and
the hardware key is plugged into port.
b. Turn ON the scan tool and keep at title screen.
c. Launch the TIS application.
d. Select the Security Access at the main screen.
e. Highlight "Tech 2" on the Diagnostic Tool Selection screen and click "Next".
f. Click "Close" on the Security Access Enabled screen.
g. Turn OFF the scan tool.
h. Disconnect the scan tool from the terminal.
5. Reinstall a scan tool to the vehicle.
6. Turn ON the ignition, with the engine OFF. 7. Select Diagnostics > Appropriate vehicle
identification > Body > Immobilizer > Programming
> Program Immobilizer Function or Immobilizer
Link To ECM/ PIM.
8. The on-screen may display a message "See Checking Procedure Before Programming!", then
press Confirm.
9. Select "Immobilizer and ECM Installed" or select "Immobilizer Replaced" Yes.
10. Select "PIM or ECM Replaced" Yes, if displayed. 11. Input four digits of correct security code that belongs to this vehicle and follow the on-screen
instructions. The on-screen instruction repeats
twice.
Notice: An incorrect security code input causes a
security wait time.
12. Select "ECM Replaced" if displayed.
13. Input 17 digits of correct VIN that is based on stamped VIN or affixed VIN plate on this vehicle.
14. Operate the ignition switch by following the on- screen instructions.
Notice: Keep away another key, another transponder
key, key number plate or other metal items from the
transponder key that is going to program.
15. The on-screen displays a message "Program more Transponder Keys?" If all transponder key(s) has
been programmed, press No and go to next step. If
more transponder key(s) need to be programmed,
press Yes and repeat from previous step.
16. The on-screen displays a message "Programming Successfully!" if ICU, ECM and all transponder
key(s) programming has been completed, then
press Confirm.
17. Turn OFF the ignition for 30 seconds.
18. Verify the engine starts using all programmed transponder key(s).
ICU, ECM & PIM Programming Procedure
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Programming
> Immobilizer Link To ECM/ PIM.
4. In order to get a programming approval, the onscreen displays a message to user. Get
programming approval from the TIS 2000 using
the following procedure:
a. Connect a scan tool to the terminal that installed TIS 2000 with the latest software and
the hardware key is plugged into port.
b. Turn ON the scan tool and keep at title screen.
c. Launch the TIS application.
d. Select the Security Access at the main screen.

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ISUZU KB P190 2007

IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6) 11A-43
e. Highlight "Tech 2" on the Diagnostic ToolSelection screen and click "Next".
f. Click "Close" on the Security Access Enabled screen.
g. Turn OFF the scan tool.
h. Disconnect the scan tool from the terminal.
5. Reinstall a scan tool to the vehicle.
6. Turn ON the ignition, with the engine OFF.
7. Select Diagnostics > Appropriate vehicle identification > Body > Immobilizer > Programming
> Immobilizer Link To ECM/ PIM.
8. Select "Immobilizer Replaced" Yes and select "PIM or ECM Replaced" Yes.
9. Input four digits of correct security code that belongs to this vehicle and follow the on-screen
instructions. The on-screen instruction repeats
twice.
Notice: An incorrect security code input causes a
security wait time.
10. Select "PIM and ECM Replaced". 11. Input 17 digits of correct VIN that is based on stamped VIN or affixed VIN plate on this vehicle.
12. Operate the ignition switch by following the onscreen instructions.
Notice: Keep away another key, another transponder
key, key number plate or other metal items from the
transponder key that is going to program.
13. The on-screen displays a message "Program more Transponder Keys?" If all transponder key(s) has
been programmed, press No and go to next step. If
more transponder key(s) need to be programmed,
press Yes and repeat from previous step.
14. The on-screen displays a message "Programming Successfully!" if ICU, ECM, PIM and all
transponder key(s) programming has been
completed, the press Confirm.
15. Turn OFF the ignition for 30 seconds.
16. Verify the engine starts using all programmed transponder key(s).

BACK TO CHAPTER INDEX TO MODEL INDEX
ISUZU KB P190 2007