fuse ISUZU KB P190 2007 Workshop Repair Manual

7A2-32 TRANSMISSION CONTROL SYSTEM (JR405E)
8Important:
Replacement TCM must be
programmed.
Replace the TCM. Refer to TCM Replacement.
Did you complete the replacement? —
Go to Step 9 —
9 1. Turn OFF the ignition.
2. Reconnect all previously disconnected fuse or harness connector(s).
3. Turn ON the ignition, with the engine OFF.
4. Attempt to establish communication with the TCM.
Does the scan tool communicate with the TCM? —
System OK Go to Step 3
Step
Action ActionYes No

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ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-37
5Connect a test lamp between the ignition voltage
feed circuit to the TR switch (pin 3 of E-51) and a
known good ground.
Does the test lamp illuminate? —
Go to Step 7 Go to Step 6
6 Repair the open circuit or high resistance between
the Back Up (15A) fuse and the TR switch (pin 3 of
E-51). Check the Back Up (15A) fuse first.
Did you complete the repair? —
Go to Step 16 —
7 Observe the ALL TR Switch parameter with a scan
tool while momentarily jumping 3-amp fused
jumper wire across the TR switch harness
connector.
• P range: Between 3 and 2 of E-51
• R range: Between 3 and 4 of E-51
• N range: Between 3 and 8 of E-51
• D range: Between 3 and 5 of E-51
• 3 range: Between 3 and 1 of E-51
• 2 range: Between 3 and 9 of E-51
• L range: Between 3 and 6 of E-51
Does the scan tool indicate ON when the circuit is
jumpered and OFF when the circuit is not
jumpered? —
Go to Step 8 Go to Step 9
8 Does the scan tool indicate multiple TR switch ON
at Step 7? —
Go to Step 10 Go to Step 12
9 1. Test the TR switch signal circuit (which ever
parameter reading did not ON at Step 7)
between the TCM and the TR switch for an
open circuit or high resistance.
• P range: Between 2 of C-94 and 2 of E- 51
• R range: Between 19 of C-95 and 4 of E- 51
• N range: Between 10 of C-95 and 8 of E- 51
• D range: Between 11 of C-95 and 5 of E- 51
• 3 range: Between 17 of C-94 and 1 of E- 51
• 2 range: Between 2 of C-95 and 9 of E- 51
• L range: Between 21 of C-95 and 6 of E- 51
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 16 Go to Step 13
Step
Action Value(s)Yes No

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ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-39
161. Reconnect all previously disconnected fuse,
components or harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Turn ON the ignition, with the engine OFF.
5. Observe the TR Switch P, R, N, D, 3, 2 and L parameter with a scan tool while selecting
each transmission range.
Does the scan tool indicate ON when its position
and OFF when other positions? —
Go to Step 17 Go to Step 3
17 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No

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ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-41
41. Turn OFF the ignition.
2. Disconnect the in-line harness connector (E- 54) near the transmission range switch.
3. Turn ON the ignition, with the engine OFF.
Is the TFT parameter less than the specified value? -40
°C (-40 °F)
Go to Step 14 Go to Step 5
5 1. Test the signal circuit between the TCM (pin 4
of C-95) and the in-line harness connector (pin
2 of E-54) for the following conditions:
• A short to ground
• A short to the low reference circuit
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 18 Go to Step 6
6 1. Turn OFF the ignition.
2. Disconnect the TCM harness connector.
3. Inspect connections at the harness connector of the TCM (pins 4 and 14 of C-95) for
corrosion.
4. Repair or clean the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 18 Go to Step 17
7 1. Turn OFF the ignition.
2. Disconnect the in-line harness connector (E- 54) near the transmission range switch.
3. Connect a DMM between the signal circuit (pin 2 of E-54) and a known good ground.
4. Turn ON the ignition, with the engine OFF.
Is the DMM voltage more than the specified value? 2.8 volts
Go to Step 8 Go to Step 9
8 Important:
The TFT sensor may be damaged if the
sensor signal circuit is shorted to a voltage source.
1. Test the signal circuit between the TCM (pin 4 of C-95) and the in-line harness connector (pin
2 of E-54) for the following conditions:
• A short to battery or ignition voltage
• A short to any 5 volts reference
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 18 Go to Step 17
9 Connect a 3-amp fused jumper wire between the
signal circuit and the low reference circuit (pins 2
and 8 of E-54).
Is the TFT parameter more than the specified
value? 146
°C (295 °F)
Go to Step 13 Go to Step 10
10 Connect a 3-amp fused jumper wire between the
signal circuit (pin 2 of E-54) and a known good
ground.
Is the TFT parameter more than the specified
value? 146
°C (295 °F)
Go to Step 12 Go to Step 11
Step
Action Value(s)Yes No

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ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-45
4Intermittently jump the signal circuit (pin 1 of E-31)
with a test lamp that is connected to a known good
ground while observing the AT Input Speed
parameter with a scan tool.
Does the scan tool indicate any AT input speed
when the circuit is intermittently pulled to ground? —
Go to Step 5 Go to Step 8
5 Connect a test lamp between the ignition voltage
feed circuit and the low reference circuit (pins 2 and
3 of E-31).
Does the test lamp illuminate? —
Go to Step 9 Go to Step 7
6 Repair the open circuit or high resistance between
the Back Up (15A) fuse and the ISS sensor (pin 2
of E-31). Check the Back Up (15A) fuse first.
Did you complete the repair? —
Go to Step 14 —
7 Repair the open circuit or high resistance on the
low reference circuit between the ISS sensor (pin 3
of E-31) and the engine ground terminal (E-10).
Clean or tighten ground as necessary.
Did you complete the repair? —
Go to Step 14 —
8 1. Test the signal circuit between the TCM (pin 3
of C-95) and the ISS sensor (pin 1 of E-31) for
the following conditions
• An open circuit
• A short to ground
• A short to the low reference
• A short to battery or ignition voltage
• High resistance
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 14 Go to Step 10
9 1. Inspect for an intermittent and for poor
connections at the harness connector of the
ISS sensor (pin 1, 2 and 3 of E-31).
2. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 14 Go to Step 11
10 1. Turn OFF the ignition.
2. Disconnect the TCM harness connector.
3. Inspect for an intermittent and for a poor connection at the harness connector of the
TCM (pin 3 of C-95).
4. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 14 Go to Step 13
Step
Action Value(s)Yes No

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ISUZU KB P190 2007

7A2-46 TRANSMISSION CONTROL SYSTEM (JR405E)
111. Inspect the ISS sensor and the reverse & high
clutch drum for the following conditions:
• Physical damage of sensor
• Loose or improper installation of sensor
• Excessive air gap
• Foreign material passing between sensor and reverse & high clutch drum
• Physical damage of reverse & high clutch drum
2. Repair or replace as necessary.
Did you find and correct the condition? —
Go to Step 14 Go to Step 12
12 Replace the ISS sensor. Refer to repair instructions
(On-Vehicle Service).
Did you complete the replacement? —
Go to Step 14 —
13 Important:
Replacement TCM must be
programmed.
Replace the TCM. Refer to TCM Replacement.
Did you complete the replacement? —
Go to Step 14 —
14 1. Reconnect all previously disconnected fuse,
components or harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine.
5. Operate the vehicle within the Conditions for Running the DTC.
Did the DTC fail this ignition? —
Go to Step 3 Go to Step 15
15 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No

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ISUZU KB P190 2007

7A2-48 TRANSMISSION CONTROL SYSTEM (JR405E)
4Intermittently jump the signal circuit (pin 1 of E-30)
with a test lamp that is connected to a known good
ground while observing the AT Output Speed or
Vehicle Speed parameter with a scan tool.
Does the scan tool indicate any AT output speed or
vehicle speed when the circuit is intermittently
pulled to ground? —
Go to Step 5 Go to Step 8
5 Connect a test lamp between the ignition voltage
feed circuit and the low reference circuit (pins 2 and
3 of E-30).
Does the test lamp illuminate? —
Go to Step 9 Go to Step 7
6 Repair the open circuit or high resistance between
the TCM (15A) fuse and the OSS sensor (pin 2 of
E-30).
Did you complete the repair? —
Go to Step 14 —
7 Repair the open circuit or high resistance on the
low reference circuit between the OSS sensor (pin
3 of E-30) and the engine ground terminal (E-10).
Clean or tighten ground as necessary.
Did you complete the repair? —
Go to Step 14 —
8 1. Test the signal circuit between the TCM (pin
13 of C-95) and the OSS sensor (pin 1 of E-
30) for the following conditions:
• An open circuit
• A short to ground
• A short to the low reference
• A short to battery or ignition voltage
• High resistance
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 14 Go to Step 10
9 1. Inspect for an intermittent and for poor
connections at the harness connector of the
OSS sensor (pin 1, 2 and 3 of E-30).
2. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 14 Go to Step 11
10 1. Turn OFF the ignition.
2. Disconnect the TCM harness connector.
3. Inspect for an intermittent and for a poor connection at the harness connector of the
TCM (pin 13 of C-95).
4. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 14 Go to Step 13
Step
Action Value(s)Yes No

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ISUZU KB P190 2007

7A2-76 TRANSMISSION CONTROL SYSTEM (JR405E)
4Place the selector lever in R range while observing
the Low & Reverse Brake Pressure Switch
parameter with a scan tool.
Does the Low & Reverse Brake Pressure Switch
parameter indicate ON? —
Go to Diagnostic Aids Go to Step 5
5 1. Turn OFF the ignition.
2. Disconnect the in-line harness connector (E- 54) near the transmission range switch.
3. Turn ON the ignition, with the engine OFF.
4. Observe the Low & Reverse Brake Switch parameter with a scan tool while momentarily
jumping 3-amp fused jumper wire between pin
12 of E-54 (female side) and a known good
ground.
Does the scan tool indicate ON when the circuit is
jumpered and OFF when the circuit is not
jumpered? —
Go to Step 8 Go to Step 6
6 1. Test the signal circuit between the TCM (pin
12 of C-95) and the in-line harness connector
(pin 12 of E-54 female side) for the following
conditions:
• An open circuit
• A short to ground
• High resistance
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 7
7 1. Turn OFF the ignition.
2. Disconnect the TCM harness connector.
3. Inspect for an intermittent and for a poor connection at the harness connector of the
TCM (pin 12 of C-95).
4. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 12
8 1. Inspect for an intermittent and for a poor
connection at the in-line harness connector
(pin 12 of E-54).
2. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 9
Step
Action Value(s)Yes No

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ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-79
4Place the selector lever in P, R and N range while
observing the 2-4 Brake Pressure Switch
parameter with a scan tool.
Does the 2-4 Brake Pressure Switch parameter
indicate OFF? —
Go to Diagnostic Aids Go to Step 5
5 1. Turn OFF the ignition.
2. Disconnect the in-line harness connector (E- 54) near the transmission range switch.
3. Turn ON the ignition, with the engine OFF.
4. Observe the 2-4 Brake Switch parameter with a scan tool while momentarily jumping 3-amp
fused jumper wire between pin 7 of E-54
(female side) and a known good ground.
Does the scan tool indicate ON when the circuit is
jumpered and OFF when the circuit is not
jumpered? —
Go to Step 8 Go to Step 6
6 1. Test the signal circuit between the TCM (pin 1
of C-95) and the in-line harness connector (pin
7 of E-54 female side) for the following
conditions:
• An open circuit
• A short to ground
• High resistance
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 7
7 1. Turn OFF the ignition.
2. Disconnect the TCM harness connector.
3. Inspect for an intermittent and for a poor connection at the harness connector of the
TCM (pin 1 of C-95).
4. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 12
8 1. Inspect for an intermittent and for a poor
connection at the in-line harness connector
(pin 7 of E-54).
2. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 9
Step
Action Value(s)Yes No

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ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-85
4Place the selector lever in P, R and N range while
observing the High Clutch Pressure Switch
parameter with a scan tool.
Does the High Clutch Pressure Switch parameter
indicate OFF? —
Go to Diagnostic Aids Go to Step 5
5 1. Turn OFF the ignition.
2. Disconnect the in-line harness connector (E- 54) near the transmission range switch.
3. Turn ON the ignition, with the engine OFF.
4. Observe the high clutch Switch parameter with a scan tool while momentarily jumping 3-
amp fused jumper wire between pin 1 of E-54
(female side) and a known good ground.
Does the scan tool indicate ON when the circuit is
jumpered and OFF when the circuit is not
jumpered? —
Go to Step 8 Go to Step 6
6 1. Test the signal circuit between the TCM (pin
20 of C-95) and the in-line harness connector
(pin 1 of E-54 female side) for the following
conditions:
• An open circuit
• A short to ground
• High resistance
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 7
7 1. Turn OFF the ignition.
2. Disconnect the TCM harness connector.
3. Inspect for an intermittent and for a poor connection at the harness connector of the
TCM (pin 20 of C-95).
4. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 12
8 1. Inspect for an intermittent and for a poor
connection at the in-line harness connector
(pin 1 of E-54).
2. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 9
Step
Action Value(s)Yes No

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ISUZU KB P190 2007