torque ISUZU KB P190 2007 Workshop Repair Manual

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Pages: 6020, PDF Size: 70.23 MB

ISUZU KB P190 2007 Workshop Repair Manual KB P190 2007 ISUZU ISUZU https://www.carmanualsonline.info/img/61/57177/w960_57177-0.png ISUZU KB P190 2007 Workshop Repair Manual

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Page 2455 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6F-6 ENGINE EXHAUST

Installation
To install, follow the removal steps in the reverse order.

Important - Installation
1. Front Exhaust Pipe Flange Nut
Connect the exha

6F-6 ENGINE EXHAUST

Installation
To install, follow the removal steps in the reverse order.

Important - Installation
1. Front Exhaust Pipe Flange Nut
Connect the exhaust pipe to the exhaust manifold.
Front exhaust pipe to manifold nut.
Torque
N⋅m (kgf ⋅m)
28 (2.9)
Inspection
Make the necessary adjustments, and part replacements if
excessive wear or damage is discover during inspection.

1. Front Exhaust Pipe
2. Center Exhaust Pipe and Catalytic Converter Flange Nut
3. Exhaust Pipe Damper Rubber
4. Exhaust Silencer with Rear Exhaust Pipe

Check the pipes for for corrosion, cracking , damage or
misalignment and repair if required.
Check the damper rubber for deterioration or damage and
repair if required.

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Page 2456 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE EXHAUST 6F-7
Front Exhaust Pipe (W/O Catalytic
Converter)
Front Exhaust Pipe and Associated Parts

RTW 46F000101
Legend
1. Front Exhaust Pipe Fixing Nuts
2. Front Exhaust P

ENGINE EXHAUST 6F-7
Front Exhaust Pipe (W/O Catalytic
Converter)
Front Exhaust Pipe and Associated Parts

RTW 46F000101
Legend
1. Front Exhaust Pipe Fixing Nuts
2. Front Exhaust Pipe
3. Mid Exhaust Pipe Fixing Nuts

Removal
(2.4L)
1. Disconnect battery ground cable.
2. Raise the vehicle and support with suitable safety stands.
3. Remove the front exhaust pipe fixing nuts (1).
4. Remove mid pipe fixing nuts (3).
5. Remove front exhaust pipe (2).

Installation
1. Install front exhaust pipe (2) and tighten four nuts (1). Torque:
Nuts: 28 N ⋅
⋅⋅
⋅
m (2.9 kgf ⋅
⋅⋅
⋅
m)
2. Tighten two nuts (3). Torque: 43 N ⋅
⋅⋅
⋅
m (4.4 kgf ⋅
⋅⋅
⋅
m)

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ISUZU KB P190 2007

Page 2457 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6F-8 ENGINE EXHAUST
Mid Pipe
Mid Pipe and Associated Parts

RTW 46FSF000201
Legend
1. Mid Exhaust Pipe
2. Mid Exhaust Pipe Fixing Nuts
3. Exhaust Silencer Fixing Nuts

6F-8 ENGINE EXHAUST
Mid Pipe
Mid Pipe and Associated Parts

RTW 46FSF000201
Legend
1. Mid Exhaust Pipe
2. Mid Exhaust Pipe Fixing Nuts
3. Exhaust Silencer Fixing Nuts

Removal
(2.4L)
1. Disconnect battery ground cable.
2. Raise the vehicle and support with suitable safety stands.
3. Remove mid pipe fixing nuts (2).
4. Remove exhaust silencer fixing nuts (3).
5. Remove the pipe.

Installation
1. Install mid exhaust pipe (1) and tighten four fixing nuts (2)(3) to the specified torque:
Torque:
Fixing nuts: 43 N ⋅
⋅⋅
⋅
m (4.4 kgf ⋅
⋅⋅
⋅
m)

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ISUZU KB P190 2007

Page 2458 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE EXHAUST 6F-9
Catalytic Converter (If applicable)
Catalytic Converter and Associated Parts

RTW 46FSF000301
Legend
1. Catalytic Converter
2. O
2 Sensor Converter
3. Front Pip

ENGINE EXHAUST 6F-9
Catalytic Converter (If applicable)
Catalytic Converter and Associated Parts

RTW 46FSF000301
Legend
1. Catalytic Converter
2. O
2 Sensor Converter
3. Front Pipe Fixing Nuts
4. Mid Pipe Fixing Nuts

Removal
(2.4L)
1. Disconnect battery ground cable.
2. Raise the vehicle and support with suitable safety stands.
3. Remove front pipe fixing nuts (3).
4. Remove mid pipe fixing nuts (4).
5. Remove the O
2 sensor connector (2).
6. Remove the front exhaust pipe with catalytic converter (1).

Installation
1. Install Catalytic Converter (1) and tighten four to the specified torque:
Torque:
Fixing nuts: 28 N ⋅
⋅⋅
⋅
m (2.9 kgf ⋅
⋅⋅
⋅
m)
2. Tight two nuts (4) Torque:
Nuts: 43 N ⋅
⋅⋅
⋅
m (4.4 kgf ⋅
⋅⋅
⋅
m)
3. Connect the O
2 sensor connector (2).

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ISUZU KB P190 2007

Page 2460 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE EXHAUST 6F-11
(2.4L model)

Installation
1. Place new gaskets on the converter front and rear pipes,and connect the converter to the exhaust pipes.
2. Tighten the bolts with the specifie

ENGINE EXHAUST 6F-11
(2.4L model)

Installation
1. Place new gaskets on the converter front and rear pipes,and connect the converter to the exhaust pipes.
2. Tighten the bolts with the specified torque.
3. Reinstall the bracket bolts and tighten them.

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ISUZU KB P190 2007

Page 2462 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE EXHAUST 6F-13

Installation
(2.4L)
1. Install the exhaust silencer and tighten two nuts and the damper rubbers.

Torque:
Bolts: 43 N ⋅
⋅⋅
⋅
m (4.4 kgf ⋅
⋅�

ENGINE EXHAUST 6F-13

Installation
(2.4L)
1. Install the exhaust silencer and tighten two nuts and the damper rubbers.

Torque:
Bolts: 43 N ⋅
⋅⋅
⋅
m (4.4 kgf ⋅
⋅⋅
⋅
m)

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ISUZU KB P190 2007

Page 2464 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE EXHAUST 6F-15
Main Data and Specifications
Torque Specification

N�xm (kgf �xm)
43N ⋅m (4.4 kgf ⋅m)
43N ⋅m (4.4 kgf ⋅m)

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ISUZU KB P190

ENGINE EXHAUST 6F-15
Main Data and Specifications
Torque Specification

Nxm (kgf xm)
43N ⋅m (4.4 kgf ⋅m)
43N ⋅m (4.4 kgf ⋅m)

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Page 2467 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE LUBRICATION 6G-3

Service Precaution
CAUTION:
Always use the correct fastener in the proper location.
When you replace a fastener, use ONLY the exact part
number for that application.

ENGINE LUBRICATION 6G-3

Service Precaution
CAUTION:
Always use the correct fastener in the proper location.
When you replace a fastener, use ONLY the exact part
number for that application. ISUZU will call out those
fasteners that require a replacement after removal. ISUZU
will also call out the fasteners that require thread lockers
or thread sealant. UNLESS OTHERWISE SPECIFIED, do
not use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or fastener
joint interfaces. Generally, such coatings adversely affect
the fastener torque and the joint clamping force, and may
damage the fastener. When you install fasteners, use the
correct tightening sequence and specifications. Following
these instructions can help you avoid damage to parts
and systems.

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ISUZU KB P190 2007

Page 2469 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE LUBRICATION 6G-5

Inspection and Repair
CAUTION: Make necessary correction or parts
replacement if wear, damage or any other abnormal
conditions are found through inspection.
Body and

ENGINE LUBRICATION 6G-5

Inspection and Repair
CAUTION: Make necessary correction or parts
replacement if wear, damage or any other abnormal
conditions are found through inspection.
Body and Gears
The pump assembly must be replaced if one or more of the
conditions below is discovered during inspection:
Indentation of gear pair - Use feeler strip and straight edge.
Dimension: 0.03 mm to 0.10 mm
(0.0012 to 0.0039 in)

Oil Strainer
Check the oil strainer for cracking and scoring. If cracking and
scoring are found, the oil strainer must be replaced.

Reassembly
1. Install oil pressure switch to the oil pump.
Torque: 40 N ⋅
⋅⋅
⋅
m (4.1 kgf ⋅
⋅⋅
⋅
m)
2. Install the oil pump with the sleeve and the gasket.
Torque: 6 N ⋅
⋅⋅
⋅
m (0.6 kgf ⋅
⋅⋅
⋅
m)
3. Install oil strainer.
Torque: 8 N ⋅
⋅⋅
⋅
m (0.8 kgf ⋅
⋅⋅
⋅
m)
4. Install the oil pan.
Tighten the bolts:
15 N ⋅
⋅⋅
⋅
m (1.5 kgf ⋅
⋅⋅
⋅
m)
5. Install crankshaft timing pulley.
Tighten the bolts:
20 N ⋅
⋅⋅
⋅
m (2.0 kgf ⋅
⋅⋅
⋅
m)

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ISUZU KB P190 2007

Page 2471 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE LUBRICATION 6G-7

Inspection and Repair
CAUTION: Make necessary correction or parts replacement if wear, damage or any other
abnormal conditions are found through

ENGINE LUBRICATION 6G-7

Inspection and Repair
CAUTION: Make necessary correction or parts replacement if wear, damage or any other
abnormal conditions are found through
inspection.

Reassembly
To install, follows the disassembly steps in the reverse order.

Important
Sealer - Apply silicon into groove in oil pan lugs prior to fitment of oil pan to block, remove excess sealer after oil pan
is bolted to block.

(2.4L 4 ×4 Model)
4
3
1
2

(2.4L 4 ×2 Model)
4
3
1
2

Torque
Bolts - Tighten bolts to the specified torque.
Torque : 20 N xm (2.0 kgf xm)
Engine oil - Refill engine oil to the oil pan. (Lit)
Replacement Oil Fill Volume 2.4L
W ithout filter change 4.00
W ith filter change 4.25

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