automatic transmission ISUZU TROOPER 1995 User Guide
[x] Cancel search | Manufacturer: ISUZU, Model Year: 1995, Model line: TROOPER, Model: ISUZU TROOPER 1995Pages: 1928
Page 620 of 1928

'.n
6A1-62 ENGINE (V6 3.2L DOHC AND SOHC)
E) REMOVAL
Preparation: • Disconnect battery ground cable.
• Remove engine hood.
In order to return the hood to the
original position exactly, make
alignment on the hood and hinges
before
removal.
•
Drain radiator coolant.
1. Accelerator cable
• Disconnect from throttle valve and common
chamber.
2. Ventilation hose
3.
Air hose
4. Air cleaner assembly
5. Canister vacuum hose
6. Vacuum booster hose
7. Engine harness connectors
• Disconnect three connectors on canister side.
8. Battery ground cables
• Disconnect two black and white connector
clips
from the power steering pump bracket.
9. Ground cables
• Disconnect two terminals connected to the
battery support and the
front right frame.
1 0. Bonding cable connector
• Disconnect connector on the left side dash
panel.
11. Bonding cable terminal
• Disconnect terminal on the back of left bank.
12. Starter harness connector
• Disconnect from starter.
13. Radiator
• Disconnect upper and lower hoses from the
engine.
• Disconnect coolant reserve tank hose from
radiator.
• Disconnect ATF hose from the pipe. (A/T)
• Remove radiator lower hose clip from the hose
bracket.
• Remove radiator lower fan shroud.
• Remove radiator.
14. Power steering pump drive belt
15. Power steering pump
• Remove two bolts on the bracket, and place the
pump along with piping on the body side.
16. Air Conditioning compressor drive belt
17. Air Conditioning compressor
• Remove fixing bolts and shift aside the
compressor
with piping attached.
18. Heater hoses
• Disconnect two hoses from the engine.
19. ATF pipes
• Disconnect two pipes from right side engine
mount.
20. Transmission assembly
• See "Transmission Removal and Installation"
in Section 7.
21. Left side engine mount
• Support the engine.
• Remove two fixing bolts from engine mount on
chassis side.
22. Right side engine mount
• Remove two fixing bolts from engine mount on
chassis side.
23. Engine assembly
w CAUTION:
When assembling the engine and transmission,
confirm
that dowels have been mounted in the
specified positions at the engine side. Besides,
take care
that dowel positions are different
between the manual transmission and the
automatic transmission.
If assembled in the
condition that dowels have not been mounted in
the specified positions,
it results in the trans
mission broken.
M/Tdowel position
AIT doweiY~--r..ri~-' position
Fig. 6A1-80a
n t b,
•
Page 630 of 1928

68 - 2 ENGINE COOLING
The cooling system is a pressurized Engine Coolant
(EC) forced circulation type which consists of water
pump, thermostat cooling fan, radiator and other
components. The automatic transmission fluid is
cooled by the EC in radiator.
WATER PUMP
Fig. 68-2
The
EC pump is a centrifugal impeller type and is
driven by timing belt. (Fig.68-2)
THERMOSTAT
Jiggle valve
Fig. 68-3
The
thermostat is a wax pellet type with a jiggle
valve and is installed in the thermostat housing.
(Fig.68-3)
RADIATOR
The radiator is a tube type with corrugated fins. In
order to raise the boiling point of coolant, the radiator
is fitted
with a cap in which the valve is operated at
88.2
-117.6 kPa (12.8 - 17.0 psi) pressure. (No oil
cooler
provided for M!f)
Fig. 68-4
ANTI-FREEZE SOLUTION
•
•
Relation between Mixing ratio and Freezing
temperature
of the EC varies with the ratio of
anti-freeze solution in water. Proper mixing
ratio can be determined by referring to the
chart. Supplemental inhibitors or additives
claiming to increase cooling capability that have
not been specifically approved by lsuzu are not
recommended for addition to the cooling
system.
Calculation mixing ratio (Fig. 68-5)
Mixing ratio
Anti-freese
solution (Lit/gal.) =-----------------Anti-freese solution (Lit/gal.) +Water (Lit/gal.)
Note: Anti-freeze solution +Water=
Total cooling system capacity.
Lit (Us
gal)
Total Cooling
M!f 8.5 (2.24) ~-~~--------System Capacity AfT 8.8 (2.32)
Page 632 of 1928

68 - 4 ENGINE COOLING
ON-VEHICLE SERVICE
DRAINING AND REFILLING COOLING
SYSTEM
Before draining the cooling system, inspect the sys
tem and perform any necessary service to ensure that
it is clean, does not leak and is in proper working
order. The Engine Coolant (EC) level should be be
tween the "MIN" and "MAX" lines of reserve tank
when the engine is cold. If low, check for leakage and
add
EC up to the "MAX" line. There should not be any
excessive deposit of rust or scales around the radiator
cap
or radiator filler hole, and the EC should also be
free
from oil. Replace the EC if excessively dirty.
1. Completely drain the cooling system by opening
the drain petcock at the bottom of the radiator.
2. Remove the radiator cap.
W WARNING
To avoid the danger of being burned, do not
remove the cap while the engine and radiator
are still hot. Scalding fluid and steam can be
blown out under pressure.
3. Disconnect all hoses from the EC reserve tank.
Scrub and clean the inside of the reserve tank with
soap and water. Flush it well with clean water,
then drain it. Install the reserve tank and hoses.
WATER PUMP
3
j
2
4. Refill the cooling system with the EC using a
solution that is at least 50 percent antifreeze but no
more than 70 percent antifreeze.
5. Fill the radiator to the base of the filler neck.
Fill the EC reserve tank to "MAX" line when the
engine is cold.
6. Block the drive wheels and firmly apply the park
ing brake.
Shift an automatic transmission to "P"
(Park) or a manual transmission to neutral.
7. Remove the radiator cap. Start the engine and
warm it up at 2,500 -3,000 rpm for about 30
minutes.
8. When the air comes out from the radiator filler
neck and the EC level has gone down, replenish
with the EC. Repeat this procedure until the EC
level does not go down. Then stop the engine and
install the radiator cap. Let the engine cool down.
9. After the engine has cooled, replenish with EC up
to the "MAX" line of the reserve tank.
10. Start the engine. With the engine running at 3,000
rpm, make sure there is no running water sound
from the heater core (behind the center console).
11. If the running water sound is heard, repeat steps 7
to 10.
Removal steps
1. Timing
belt 2. Idle pulley 3. Water pump assembly
4. Gasket
Installation steps To install, follow the removal steps in the reverse order.
Fig. 6B-7
•
Page 652 of 1928

6C -10 ENGINE FUEL
Adjustment of pedal stroke
Manual Transmission:
• Rotate counterclockwise to loosen the stopper
bolt sufficiently.
• Fully depress the pedal and hold it there hand.
Next, rotate the stopper bolt until it hits the
stopper of pedal bracket. Then, lock the stopper
bolt there.
Automatic Transmission:
• Rotate counterclockwise to loosen the kickdown
switch sufficiently.
• Fully depress the pedal and hold it there hand.
Rotate
the switch clockwise and then rotate
further by 1/2 turn from the position where the
switch clicks. Lock the switch there.
• Step on the accelerator pedal and make sure that
you can hear clicking sound at the full stroke
position.
AIR CLEANER FILTER
EJ REMOVAL
1. Air hose
2. Air cleaner cover
3. Air Cleaner Filter
(Fig.6C-12), (Fig.6C-13)
2. Air cleaner cover
3. Air Cleaner filter
(DOHC)
Fig. 6C-12
2. Air clearner cover
3.
Air Cleaner filter
(SOHC)
Fig. 6C-13
~ INSPECTION
Check the Air Cleaner filter for damage or dust clog
ging. Replace if it is damaged, or clean if it is clogged.
Cleaning method
Hit the Air Cleaner filter gently with care not to dam
age the paper filter, or clean the element by blowing
with compressed air of about 49kPa (71 psi) from the
clean side if it is extremely dirty.
Fig. 6C-14
8 INSTALLATION
3. Air Cleaner filter
2. Air cleaner cover
• Meet the cover to the body completely, then
clamp it with the clip.
1. Air cleaner hose
•
Page 657 of 1928

ENGINE ELECTRICAL 601-3
ON-VEHICLE SERVICE
BATTERY CHARGING
Observe the following safety precautions when
charging the battery:
1. Never attempt to charge the battery when the
fluid level is below the lower level line on the
side
of the battery. In this case, the battery
must be replaced.
2. Pay close attention to the battery during the
charging procedure.
Battery charging
should be discontinued or the
rate
of charge reduced if the battery feels hot
to the touch.
Battery charging
should be discontinued or the
rate
of charge reduced if the battery begins to
gas or spew electrolyte from the vent holes.
3. In order to more easily view the hydrometer
blue dot or ring, it may be necessary to jiggle
or tilt the battery.
4. Battery temperature can have a great effect on
battery charging capacity.
5. The sealed battery used on this vehicle may be
either quick-charged or slow-charged in the
same manner
as other batteries.
Whichever method you decide
to use, be sure
that you
completely charge the battery. Never
partially charge the battery.
JUMP STARTING
JUMP STARTING WITH AN AUXILIARY
(BOOSTER)
BATTERY
W CAUTION:
Never push or tow the vehicle in an attempt to
start it.
Serious damage to the emission sys
tem as
well as other vehicle parts will result.
Treat both the discharged battery and the
booster battery
with great care when using
jumper cables. Carefully follow the jump start
ing procedure, being
careful at all times to
avoid sparking.
wwARNING:
Failure to carefully follow the jump starting
procedure
could result in the following:
1. Serious personal injury, particulaly to your
eyes.
2. Property damage from a battery explo
sion, battery acid, or an electrical fire.
3. Damage to the electronic components of
one or both vehicles particularly.
Never expose the battery to an open flame or elec
trical
spark. Gas generated by the battery may catch
fire
or explode.
Remove any rings, watches, or other jewelry before
working around the battery. Protect
your eyes by
wearing
an approved set of goggles.
Never allow battery fluid to come in contact with
your eyes or skin.
Never
allow battery fluid to come in contact with
fabrics or painted surfaces.
Battery
fluid is a highly corrosive acid.
Should battery fluid come in contact with your eyes,
skin, fabric, or a painted surface,
immediately and
thoroughly rinse the affected area with clean tap
water. Never
allow metal tools or jumper cables to come
in contact with the positive battery
terminal, or any
other
metal surface of the vehicle. This will protect
against a short circuit.
Always keep batteries out of the reach of young
children.
JUMP STARTING PROCEDURE
1. Set the vehicle parking brake.
If the vehicle is equipped with an automatic
transmission,
place the selector lever in the
"PARK" position.
If the vehicle is equipped with a manual trans
mission
place the shift lever in the "NEUTRAL"
position.
Turn
"OFF" the ignition.
Turn
"OFF" all lights and any other accessory
requiring
electrical power.
2. Look at the built-in hydrometer.
If the indication area of the built-in hydrometer
is
completely clear, do not try to jump start.
3. Attach the end of one jumper cable to the posi
tive
terminal of the booster battery.
Attach the other end
of the same cable to the
positive
terminal of the discharged battery.
Do not allow the vehicles to touch each other.
This
will cause a ground connection, effectively
neutralizing
the charging procedure.
Be sure that the booster battery has a 12 volt
rating.
4. Attach one end of the remaining cable to the
negative
terminal of the booster battery.
Attach the other end
of the same cable to a
solid engine ground (such as the air condition
ing compressor bracket or the generator
mounting bracket)
of the vehicle with the dis
charged battery.
This ground connection must be at
least 450
mm (18 in) from the battery of the vehicle
whose battery is being charged.
Page 707 of 1928

DRIVEABILITY AND EMISSIONS 6E2-11
Former ISUZU Name New ISUZU Name Term
Throttle Position Switch Wide Open Throttle Switch -WOT Switch
Throttle Switch
Wide Open Throttle Switch -WOT Switch
Throttle Valve Throttle
Body -TB
TPS Throttle Position Sensor -TP Sensor
Transmission ECU Transmission Control Module -TCM
TWC Three
Way
Catalytic Converter -TWC
Vacuum Switching Valve Vacuum Switch Valve -VSV
Vehicle Speed Sensor Vehicle
Speed Sensor
-VSS
vss Vehicle Speed Sensor -VSS
vsv Vacuum Switch Valve -VSV
WOT
Wide Open Throttle -WOT
ABBREVIATIONS AND GLOSSARY OF TERMS
Abbreviations used in this section are listed below in
alphabetical order with an explanation of the
abbreviation. There are some variations in the use
of
periods and in capitalization (as mph, m.p.h., Mph, and
MPH) for abbreviations used in this Section, but all
types are acceptable.
A/T -AUTOMATIC TRANSMISSION
AVM-ANALOG VOLT METER
CKT -CIRCUIT
DOHC-DUAL OVERHEAD CAMSHAFTS
DTM-DIAGNOSTIC TEST MODE
A particular state of operation.
DVOM-DIGITAL VOLT OHM METER
ECT -ENGINE COOLANT TEMPERATURE
ECM-ENGINE CONTROL MODULE
A metal box (located in passenger compartment)
containing
electronic circuitry which electrically
controls
and monitors air/fuel and emission systems
on
computer command control, and turns "ON" the
"Check Engine"
Malfunction Indicator Lamp when a
malfunction occurs in the system.
EGR-EXHAUST GAS RECIRCULATION
Method of reducing NOx emission levels by causing
exhaust gas
to be added to air/fuel mixture in
combustion chamber, thus
cooling combustion.
FED-FEDERAL
Vehicle/Engine available in all states except California.
GROUND
The negative (-) side of the battery. Also could be a
wire (conductor) shorted to ground.
HC-HVDROCARBONS
One of the pollutants found in engine exhaust.
Hg-MERCURV
A calibration material used as a standard for vacuum
measurement.
HIGH IMPEDANCE VOLTMETER
Has high opposition to the flow of electrical current.
Good
for reading circuits with low currentflow, such as
found in electronic systems because it allows tests to
be made without affecting the circuit.
IAT -INTAKE AIR TEMPERATURE
Air temperature in the intake manifold.
IAT-INTAKE AIR TEMPERATURE SENSOR
Measures the underhood temperature.
IC-IGNITION CONTROL
ECM controlled spark timing
IDEAL MIXTURE
The air/fuel ratio which provides the best
performance,
while maintaining maximum conversion
of exhaust emissions. Typically it is 14.7:1.
IGN-IGNITION
INPUTS
Information from sources (such as Engine Coolant
Temperature Sensors, Oxygen Sensor, etc.) to the
ECM that indicate how the systems are performing.
INTERMITTENT
Occurs now and then; not continuously. In electrical
circuits, refers to occasional open, short, or ground.
liP-INSTRUMENT PANEL
ISC-IDLE SPEED CONTROL
ECM-controlled solenoid used to route vacuum to
control idle speed under various engine loads.
KM/H-KILOMETER PER HOUR
A metric unit measuring speed needed to travel
distance of one kilometer (1 000 meters) in one hour.
Page 788 of 1928

6E2-92 DRIVEABILITY AND EMISSIONS
LACK OF POWER, SLUGGISH OR SPONGY
Definition: Engine delivers less than expected power.
Little or no increase in speed when
accelerator
pedal is pushed down part
way.
PRELIMINARY CHECKS
• Perform the careful visual/physical checks as
described at start of "Symptoms," Section "6E2-
B."
•
Compare customer's car to similar unit. Make sure
the
vehicle has an actual problem.
• Remove air filter and check air filter for dirt, or for
being plugged. Replace as necessary.
FUEL SYSTEM
• CHECK: Rescricted fuel filter.
• CHECK: Fuel pressure, use CHART A-7.
• CHECK: Contaminated fuel.
• CHECK: Fuel injectors are correct for the vehicle.
IGNITION SYSTEM
• CHECK: Ignition timing, using "Scan tool".
• CHECK: Knock sensor system for excessive spark
retard activity. Refer to CHART
C-5. Use
"Scan tool".
• CHECK: Secondary voltage using an oscilloscope
or a spark tester J 26792 (ST-125), or
equivalent, to check for a weak coil.
ADDITIONAL CHECKS
• CHECK: Engine control module grounds for being
clean,
tight and in their proper locations.
See engine control module wiring
diagrams.
• CHECK: Exhaust gas recirculation operation for
being open or partly open all the time.
- Refer to CHART
C-7.
• CHECK: Generator output voltage. Repair if less
than 9
or more than 16 volts.
• CHECK: Exhaust system for possible restriction.
Refer
to CHART B-1.
-Inspect exhaust system for damaged
or collapsed pipes.
-
Inspect muffler for heat damage or
possible internal failure.
• CHECK: Torque converter clutch for proper
operation. Refer
to AUTOMATIC
TRANSMISSION
(SECTION 7A).
ENGINE MECHANICAL
• CHECK: Engine valve timing and compression.
• CHECK: Engine for correct or worn camshaft.
Refer
to ENGINE MECHANICAL
DIAGNOSIS
(SECTION 6A).
DETONATION/SPARK KNOCK
Definition: A mild to severe ping, usually worse under
acceleration. The engine makes sharp
metallic knocks that change with throttle
opening.
Sounds like popcorn popping.
PRELIMINARY CHECKS
• Perform the careful visual/physical checks as
Low engine coolant.
Restricted air
flow to radiator, or restricted
water flow through radiator.
Correct engine
coolant solution should be a 50/
50 mix of anti-freeze engine coolant (or
equivalent) and water.
described at start
of "Symptoms," Section "6E2-FUEL SYSTEM
B."
•
Park/Neutral position switch. Be sure "Scan tool"
indicates drive with gear selector in drive or
overdrive. Use
CHART C-1A.
• If "Scan tool" readings are normal (see facing page
of on-board diagnostic system check) and there
are no engine mechanical faults,
fill fuel tank with a
gasoline
that has a minimum octane reading of 87
and revaluate vehicle performance.
• CHECK: Exhaust gas recirculation system for not
opening. Use CHART C-7.
COOLING SYSTEM
• Check for obvious overheating problems:
• NOTICE: To determine if the condition is caused by
a rich
or lean system, the car should be
driven at the speed
of the complaint.
Monitoring
LT. Fuel Trim will help
identify problem.
Lean-
LT. Fuel Trim above 142. Refer to
"Diagnostic Aids" on facing page of
diagnostic trouble code 44.
Rich-LT. Fuel Trim below 118. Refer to
"Diagnostic Aids" on facing page of
diagnostic trouble code 45.
• CHECK: Fuel pressure, use CHART A-7.
..
Page 803 of 1928

New or service sensors will already have the
compound
applied to the threads. If a sensor is
removed
from an engine and iffor any reason it
is to be reinstalled, the threads must have anti
seize compound
applied before reinstallation.
•
Apply anti-seize compound or equivalent to
threads of oxygen sensor if necessary.
• Tighten the oxygen sensor to the specified
torque.
1~1 Torque N·m (lb·ft) 55 (40)
1. H02S wiring connector
THROTTLE POSITION (TP) SENSOR
Fig. 6E2-59
E) REMOVAL
Preparation: • Battery negative cable.
1. Throttle Position (TP) sensor wiring connector
2. TP sensor fixing screw
3. TP sensor
I••IINSTALLATION
3. TP sensor
2. TP sensor fixing screw
• Tighten the fixing screw to the specified torque.
~~~ Torque N·m (lb·in) I 2 (18)
• Use a "Scan tool" to check TP sensor output
voltage with throttle closed, should be under
0.85 volts. If over 0.85 volts, check for binding
throttle shaft, or TP sensor lever. If all OK,
replace TP sensor.
1.
TP sensor wiring connector
DRIVEABILITY AND EMISSIONS 6E2-1 07
MANIFOLD ABSOLUTE PRESSURE
(MAP) SENSOR
1. Vacuum hose
) 0~
2 .• ,.~,,~,~
conne~ JJJ
4. Sensor
Fig. 6E2-60
E) REMOVAL
Preparation: • Battery negative cable.
1. Vacuum hose
2. Electrical connector
3. Attaching screws
4. Sensor
I••IINSTALLATION
4. Sensor
3. Attaching screws
2. Electrical connector
1. Vacuum hose
VEHICLE SPEED SENSOR (VSS)
Refer to INSTRUMENT PANEL CLUSTER AND
CONSOLE of this manual for replacement of vehicle
speed sensor located in instrument panel.
POWER STEERING PRESSURE (PSP)
SWITCH
Refer to STEERING, SUSPENSION, TIRES AND
WHEELS for service of the power steering pressure
switch.
PARK/NEUTRAL
SWITCH POSITION
(PNP}
See
Section AUTOMATIC TRANSMISSION GENERAL
INFORMATION Section for park/neutral position
switch.
"On-Vehicle Service" and adjustment
procedures are
also listed there.
Page 857 of 1928

DRIVEABILITV AND EMISSIONS 6E2-161
SECTION C-1 0
AIR CONDITIONING (A/C) COMPRESSOR CLUTCH CONTROL
SYSTEM
CONTENTS
General Description ..................... 6E2-161 On-Vehicle Service ...................... 6E2-161
Operation ........................... 6E2-161 Chart C-10 Air Conditioning (A/C) System
Diagnosis ............................. 6E2-161 Functional Check ...................... 6E2-162
GENERAL DESCRIPTION
OPERATION
This system consists of a high pressure cut-out switch,
Air Conditioning (A/C) compressor
relay, A/C thermo
switch relay, A/C controller and the compressor.
The high pressure cut-out switch
(normally closed),
opens when the head pressure gets too high. This will
disable
the A/C clutch, before damage can occur to the
compressor or other
A/C components.
When
A/C control switch is "ON" and the high pressure
switch and thermo switch are
closed, a request signal
is sent to the Engine Control Module (ECM). The ECM
will then energize the A/C clutch through the A/C
clutch relay. The A/C controller which is separate from
the ECM will then turn the A/C cooling fan "ON".
The A/C controller controls the A/C cooling fan, as well
as sending a signal to the ECM on model equipped with
automatic transmission.
The
ECM will disable the A/C clutch during Wide Open
Throttle,
or high power steering loads. The ECM has a
slight delay for clutch engagement to allow for the idle
to slightly increase. Refer to CHART C-1 0 for wiring and
circuit description.
DIAGNOSIS
Chart C-10 should be used for the electrical portion of
the A/C circuit. Section 1 B should be used for
diagnosing the refrigerant portion of the system. The
"Scan tool" will be used in diagnosing the system, as it
has the ability to read the A/C request inputto the ECM,
as well as displaying when the ECM has commanded
the
A/C clutch "ON".
ON-VEHICLE SERVICE
For removal and replacement of A/C components,
refer to
A/C (SECTION 1 B) in this Manual.
Page 873 of 1928

AUTOMATIC TRANSMISSION (4l30-E) 7 A-1
TRANSMISSION
CONTENTS
Automatic Transmission (4L30-E). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 7 A
Manual Transmission . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section
78
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 7C
Transfer Case. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 70
SECTION 7A
AUTOMAT~ TRANSMISSION (4L30-E)
/' W CAUTION ./
When fasteners are r~movec;l, alway~reinstall them at the same location from which they were removed. If
a fastener needs to be repl£ed, use1'he correct part number fastener for that application. If the correct part
number fastener is not available, a fastener of equal size and strength (or stronger) may be used. Fasteners
that are not reused, and those requiring thread locking compound, will be called out. The correct torque
values must be used when installing fasteners that require torque. If the above conditions are not followed,
parts or system damage could result.
CONTENTS
General Description ............................................. 7 A-2 Flashing Codes ............................................... 7 A-50
Construction ..................................................... 7 A-3 TECH 1 Connection ........................................ 7 A-52
Electronic Control Diagram ............................. 7A-4 TECH 1 Operating Flow Chart ....................... 7 A-53
Transmission
Control Module Clear DTC ........................................................ 7 A-65
(TCM) ............................................................. 7A-5 DTC Check ...................................................... 7 A-66
Control System Diagram ................................. 7 A-6 FO: Data List Quick Check .............................. 7A-67
Functions
of Input/Output Chart 1: Diagnosis Connector and
Components ............................................... 7A-11 Voltage Supply Test .................................. 7A-69
Range Reference
Chart .................................. 7A-12 Chart 2: Diagnostic Trouble Code (DTC) ...... 7A-71
Normal Operation of 1994-95 4L30-E Chart 3: Transmission and
Transmission .............................................. 7 A-13
TCM Identification ..................................... 7 A-72
Diagnosis ............................................................ 7A-15
Chart 5: Actuator Test Quick Check ............. 7A-73
Introduction .................................................... 7A-15 Without DTC Set .......................................... 7 A-140
Driver Information ......................................... 7 A-16 TCM Precautions .......................................... 7A-145
General Diagnosis Procedure ....................... 7A-18 Intermittent Conditions ............................... 7A-146
Preliminary Inspection Chart ........................ 7 A-19 TCM MEM-CAL Replacement ..................... 7A-147
Checking Transmission Fluid Level Wiring Diagram ............................................ 7A-150
and
Condition ............................................. 7 A-20 Connector Location
..................................... 7A-152
Test Driving .................................................... 7 A-22
Mechanical/Hydraulic Diagnosis .................. 7 A-23
Connector List .............................................. 7A-153 •
On-Vehicle
Service ........................................... 7A-155
Check Trans Indicator Chart ......................... 7 A-23 Checking Transmission Fluid
Mechanical/Hydraulic
Diagnosis Level .......................................................... 7A-155
Symptoms Index ........................................ 7A-24 Changing Transmission Fluid ..................... 7A-155
Stall Test ......................................................... 7 A-41 Manual Linkage ............................................ 7A-155
Line Pressure Test .......................................... 7 A-42
Selector Lever .............................................. 7 A-156
Shift Speed Chart ........................................... 7 A-43 Mode Switch ................................................ 7A-157
Lock-up
Speed Chart ..................................... 7 A-44 Transmission
(With Transfer Case). ........... 7A-160
....._ Electronic Diagnosis ...................................... 7 A-45 Solenoid Valve (Main Case Valve Body) .... 7A-165
Check Trans Indicator .................................... 7 A-46 Solenoid Valve (Adapter Case Valve
Diagnostic Check ........................................... 7 A-47 Body)
......................................................... 7A-166
''Check Trans" Check ..................................... 7 A-48 Valve Body Assembly (Main Case) ............. 7A-167