brake sensor JAGUAR X308 1998 2.G User Guide

Rear
Suspension - Spring
Re
moval and Installation
Remov

al
S
pecial Tool(s)

Spri

ng Compressors
204-179 (JD 199)

Spri
ng Retaining straps
204-179-1 (JD 199-1)
1. CAUTION: Replacement of nuts and bolts: Various
thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt
can be used.
For additional informat ion, refer to Section 100
-0
0 General
Informati

on
.
R
aise the rear of the vehicle
and support on axle stands.
For additional informat ion, refer to Section 100
-0
2 Jacking and
Liftin

g
.
2.
R
emove the relevant rear wheel.
For additional informat ion, refer to Section 204
-04
Wheels and
Tire

s
.

3. CAUTI
ON: Do not suspend the caliper from the brake
hose as this will damage the hose.
Remove the brake caliper from the carrier.
1. Remove the caliper spring clip.
2. Remove the guide pin dust caps.
3. Slacken and withdr aw the guide pins.
4. Remove the caliper from the carrier and secure to the suspension mounting bracket using a tie strap.
4. Di
sconnect the wheel speed sensor electrical connector.

5. Remove an d discard the tie
st
rap securing the wheel speed
sensor harness to the brake hose clip.

6. Mark the wi shbone at the
pivot
pin eccentric flan ge marker to
aid installation.

7. Remove the pivot pin nu
t and washer.
8. CAUTION: To prevent damage to the parking brake cable,
the hub carrier must be supported on removal from the wishbone.

Re
move the hub carrie
r from the wishbone.
Re
move the pivot pin from the hub carrier.

23. Inst
all the pivot pin nut.
Ali
g
n the marker on the pivo
t pin flange with the mark
made on wishbone.
Inst al
l the nut on to the pivot pin and, ensuring the pin
position is not dist urbed, tighten the nut to 88-118 Nm.
24. Release the tie strap securing the brake caliper to the
suspension mounting bracket.

25 . Install
the brake caliper on to the carrier.
1. Position the caliper asse mbly on to the carrier.
2. Install the guide pins and tighten to 25-30 Nm.
3. Install the dust caps.
4. Install the brake caliper spring clip.

26 . Conne
ct the wheel speed sensor electrical connector.
27. Using a new tie strap, secure the wheel speed sensor harness
to the brake hose clip.

9. P
osition special tool 204-195 on hub studs and install securing
nuts.

10
.
Slacken but do not remove hub to axle shaft securing nut.
11. Remove securing nuts and withdraw special tool (204-195)
from hub.
12. Remove rear brake disc. Refer to 70.10.13.
13. Remove parking brake shoe s. Refer to 70.40.05.

14
.
Remove wheel speed sensor.
Disc
onnect wheel speed sensor harness from sensor
R

emove wheel speed sensor se
curing bolt and withdraw
sensor from hub carrier.

15
.
Sever and discard wheel speed sensor harness tie strap and
position harness for access.
16. Remove hub nut and collar.
Re
move nut.

1.
Position hub carrier on block of wood.
2. Position ABS-rotor sensor to hub.
Ali g
n assembly to press-ram, and operate press to install
ABS-sensor rotor to hub.

10 . CAUTI
ON: Do not use excessive force when levering
hub.
Measure hub end-float.
Secure hub carri er in vi
ce.
Inst
al
l special tool JD15 to hub.
1. Install dial gauge JD 13A on hub carrier.
2. Using two levers, measure and record hub end-float.
R e
move special tools from hub carrier.

11
. Using h
ydraulic pr
ess, remove hub and outer bearing
assembly from carrier.
1. Position large section of special tool JD132 on press bed, with recess in tool upper most.
2. Position hub carrier on tool, ensuring parking brake cable housing locates in tool recess.
3. Position small section of special tool JD132 on hub.
Alig
n assembly to press-ram, and operate press to remove

hub from hub carrier.

12 . R
emove ABS rotor and inner bearing from hub carrier.
R
e
move ABS rotor.
R
e
move inner bearing.
13. Remove outer bearing assembly from hub.
Remove bearing shim.

29. Tigh
ten pivot pin nut.
Al
ign mark
er on pivot pin flange with mark made on
wishbone.
Ensuri ng pi
n position is not
disturbed, tighten nut to 88-
118Nm.

30 . Inst
all wheel speed sensor on hub carrier.
Posit
i
on sensor on hub carrier
and install and tighten bolt
to 7-10Nm.
Connect
wheel speed sensor harness to sensor.

31 . Using new ti
e strap, secure wh
eel speed sensor harness to
hub carrier.
32. Install handbrake shoes. Re fer to operation 70.40.05.
33. Install brake disc. Refer to operation 70.10.13.
34. Position special tool 204-195 on hub studs and install
securing nuts.

clip
.

5. With draw parkin
g brake cable th
rough equalizer (LH side cable
only).
6. Lower four-post lift.
7. Raise rear of vehicle to workin g height and support on stands.
Refer to section 100-02.
8. Remove rear wheel. Refer to section 204-04.

9. Posit i
on special tool (204-1
95) on hub studs and install
securing nuts.

10 . Slac
ken but do not remove hub to axle shaft securing nut.
11. Remove nuts and withdraw special tool (204-195) from hub.
12. Remove rear brake disc. Refer to 70.10.13.
13. Remove parking brake shoe s. Refer to 70.40.05.
14. Remove wheel speed sensor.

14. Inst
all wheel speed sensor on hub carrier.
Posit
i
on sensor on hub carrier
and install and tighten bolt
to 7-10Nm.
Conne ct
wheel speed sensor harness to sensor.

15 . Using new ti
e strap, secure wh
eel speed sensor harness to
hub carrier.
16. Install handbrake shoes. Re fer to operation 70.40.05.
17. Install brake disc. Refer to operation 70.10.13.

18 . Posit
ion special tool (204-195)
on hub studs and install nuts.
19. Tighten hub nut to 304-336Nm.

cli
p.

5. With
draw parking brake cable th
rough equalizer (LH side cable
only).
6. Lower four-post lift.
7. Raise rear of vehicle to workin g height and support on stands.
Refer to section 100-02.
8. Remove rear wheel. Refer to section 204-04.

9. Posit
ion special tool (204-1
95) on hub studs and install
securing nuts.

10
.
Slacken but do not remove hub to axle shaft securing nut.
11. Remove securing nuts from stud s and withdraw special tool
(204-195) from hub.
12. Remove rear brake disc. Refer to 70.10.13.
13. Remove parking brake shoe s. Refer to 70.40.05.
14. Remove wheel speed sensor.

19
.
Install wheel speed sensor on hub carrier.
Posit
ion sensor on hub carrier
and install and tighten bolt
to 7-10Nm.
Conne
ct wheel speed sensor harness to sensor.

20
.
Using new tie strap, secure wh eel speed sensor harness to
brake hose clip.
21. Install parking brake shoe s. Refer to 70.40.05.

22
.
Install special tool (204-195) on studs and install securing
nuts.
23. Tighten hub nut to 304-336Nm.