coolant level JAGUAR X308 1998 2.G Owner's Manual

The intake elbow di
rects the metered airflow from the electronic throttle outlet (und
erside of the throttle body) into the
intake of the supercharger.
The supercharger by-pass valve assembly is bolted to the intake elbow. The butterfly valve inside the assembly is opened
by a diaphragm actuator operated by vacu um feed from the elbow. At closed or partially open throttle positions, the
butterfly valve opens, allowing th e airflow from the two charge air cooler inlets to be directed back to the supercharger inlet .
This action inhibits the supercharging e ffect and reduces engine torque to non supercharged levels. Progressive opening of
the throttle causes the by-pass valve to gradually close.
On the right-hand side of the elbow a la rge diameter pipe connects to the brake servo. On the left-hand side the smaller
pipe supplies vacuum control for the evaporative emissions system valves.
Emissions from the engine part load breather (bank 1) and pu rged fuel vapor from the EVAP valve are drawn via a common
T piece into the left-hand side of the intake elbow. Re-cir culated exhaust gas enters the intake elbow via the EGR valve
which is mounted directly on the rear of the elbow. Where the EGR system is not used, a blanking plate is fitted.
The fuel system and emission control systems are described more fully in the relevant sections.
Fuel Pressure Regula
tion and
Cruise Control Vacuum Feed
The inlet v
acuum feed fo
r the fuel rail pressure regula tor and the cruise control system is taken from the supercharger
outlet duct. The feed pipe is located below the large charge air cooler coolant filler plug.
Superchar
ger
and associated components
Inta
ke Elbow and Bypass

E
vaporative Emissions - Evaporative Emissions
D
iagnosis and Testing
Prelim

inary Inspection
1.
1. Vis
ually inspect for obvious signs of mechanical or electrical damage.
V
isual Inspection Chart
2.
2. If
an obvious cause for an observed or
reported concern is found, correct th e cause (if possible) before proceeding
to the next step.
3. 3. If the concern is not visually evident, verify the symptom and proceed with diagnosis, using the Jaguar approved
diagnostic system, where available.
4. 4. Where K-Line or Vacutec equipment is available, it should be used as an aid to diagnosis. The equipment must be
capable of testing to the 0.020 thou standard (2001 MY on).
Diagnostic Drive Cycles
Following th
e setting of a DTC, the appropriate repairs must
be carried out, and the normal operation of the system
checked. This will be done by performing a series of drive cycles which will enable the vehicle to operate the evaporative
emissions system as a function check. For details of the drive cycles,
REFER to Section 303
-1
4 Electronic Engine Controls
.
ECM adapt
ations.
Diagnostic Trouble Code
(D
TC) index/Symptom Chart
1.
1. Wh
ere the Jaguar approved diagnostic sy
stem is available, complete the S93 report before clearing any or all fault
codes from the vehicle.
• NOTE: If a DTC cannot be cleared, then there is a permanent fault present that flag s again as soon as it is cleared. (The
exception to this is P1260, which will only clear following an ignition OFF/ON cycle after rectification).
2. 2. If the cause is not visually evident and the Jaguar approv ed diagnostic system is not available, use a fault code
reader to retrieve the fault codes be fore proceeding to the Diagnostic Trou ble Code (DTC) Index Chart, or the
Symptom Chart if no DTCs are set.
3. 3. Using the Jaguar approved diagnostic system where available, and a scan tool where not, check the freeze frame
data for information on the conditions applicable when the fault was flagged. The format of this will vary,
depending on the tool used, but can pr ovide information useful to the technician in diagnosing the fault.
CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit,
part number 3548-1358-00.
• NOTE: When performing electrical voltag e or resistance tests, always use a digital multimeter (DMM) accurate to 3
decimal places, and with an up-t o-date calibration certificate. When testing resistance, always take the resistance of the
DMM leads into account.
• NOTE: Check and rectify basic faults before beginning diagnostic ro utines involving pinpoint tests.
MechanicalElectrical
Engi
ne oil level
Coo

ling system coolant level
Fue

l level
Fuel contaminatio
n
/grade/quality
Throttle body Poly

-vee belt
F
uses
W

iring harness
E

lectrical connector(s)
Sens

or(s)
Engine

control module (ECM)

E
lectronic Engine Controls -
Electronic Engine Controls
D
iagnosis and Testing
I

nspection and Verification
1.
1. Veri
fy the customer concern.
2. 2. Confirm which, if any, warning li ghts and/or messages were displayed on the instrument cluster.
• NOTE: If any warning lights and/or me ssages were displayed when the fault occurred, refer to the Driver Information
table for DTCs associated with the display, then to the DTC index table for possible sources and actions. Some warnings will
appear to clear when the ignition is cycl ed. This is often because the warning has flagged as a resu lt of one of the vehicle's
on-board diagnostic routines having run to detect the fault. If the same routine is not run when the ignition is switched ON,
the warning will not reflag until the routine does run. See the DTC summaries for drive cycle routines.
3. 3. Visually inspect for obvious signs of mechanical or electrical damage.
V
isual Inspection Chart
4.
4. Veri
fy the following syst
ems are working correctly:
Air in
take system
Coo

ling system
Charging system


F

uel charging system
5. 5. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding
to the next step.
6. 6. Where the Jaguar approved diagnostic sy stem is available, complete the S93 report before clearing any or all fault
codes from the vehicle.
• NOTE: If a DTC cannot be cleared, then there is a permanent fault present that flag s again as soon as it is cleared (the
exception to this is P1260, which will only clear following an ignition OFF/ON cycle after rectification).
7. 7. If the cause is not visually evident and the Jaguar approv ed diagnostic system is not available, use a fault code
reader to retrieve the fault codes be fore proceeding to the Diagnostic Trou ble Code (DTC) Index Chart, or the
Symptom Chart if no DTCs are set.
• NOTE: If the DTC flagged was not present for two or more co nsecutive cycles, it is classed as temporary, and will be
deleted following three cycl es during which no fault was present. This could result in a reported wa rning light/message with
no stored DTCs. If a fault is present for three consecutive cycles, the DTC becomes permanent, and will remain in the
module's memory for 40 drive cycles (a cy cle is an ignition ON/OFF, which will occur during the owner's normal use of the
vehicle. No action on the part of the technician is necessary to perform this cycle. A drive cycle is a series of conditions
needed to make the on-board diagnostic ro utine run, and may need a specific action on the part of the technician. See the
DTC summaries for driv e cycle routines).
8. 8. Using the Jaguar approved diagnostic system where available, and a scan tool where not, check the freeze frame
data for information on the conditions applicable when the fault was flagged. The format of this will vary,
dependin
g o
n the tool used, but can provide information useful to the technician in dia
gnos
in
g th
e fault.

MechanicalElectrical
Engi
ne oil level
Coo

ling system coolant
level
Fuel contamination

Throttle body Poly

-vee belt
F
uses
W

iring harness
E

lectrical connector(s)
Sens

or(s)
Engine

control module (ECM)
Tran

smission control module
Check spark plu

g type. Only re
sisted plugs should be fitted. Refer to specifications
section for gap
Relay date codes.
If the date on the rela
y is between R6 k1 and R6 k8, replace the
relay

DT
C
De
scription
Possib
le Source
Acti
on
P0101Mass ai

r flow (MAF) sensor
range/performance
Bl
ocked air filter
Air

intake leak
Engine

breather leak
Throttl

e control malfunction
MAF

sensor to ECM sensing circuit
high resistance
MAF
sensor to ECM sensing circuit
intermittent short circuit to ground
MAF
sensor supply circuit high
resistance
MAF
sensor failure
Chec
k the air filter element, check the

air intake system for leaks,
REFER to Section 303
-1
2 Intake Air
Distribu

tion and Filtering
.
Chec
k the engine breather system for
leaks,
REFER to Section 303
-08
Engine
Emissi

on Control
.
F
or throttle control circuit tests,GO to
Pinpoint Test T.
. Fo
r MAF sensor
circuit tests,GO to Pinpoint Test A.
.
P0102Mass ai
r flow (MAF) sensor sense
circuit low voltage
Bl
ocked air filter
MAF

sensor to ECM sensing circuit
high resistance or open circuit
MAF
sensor to ECM sensing circuit
intermittent short circuit to ground
MAF
sensor supply circuit open
circuit or short circuit to ground
MAF
sensor failure
Chec
k the air filter element,
REFER to Section 303
-1
2 Intake Air
Distribu

tion and Filtering
.
For MAF
sensor circuit tests, GO to
Pinpoint Test A.
.
P0103Mass ai
r flow (MAF) sensor sense
circuit high voltage
MAF
sensor to ECM reference
ground circuit open circuit
MAF
sensor to ECM sensing circuit
short circuit to high voltage
MAF sensor
failure

For MAF
sensor circuit tests,GO to
Pinpoint Test A.
.
P0106BARO ci
rcuit, low voltage
BARO f
ailure (internal ECM fault)
Contact deal
er technical support for
advice on possible ECM failure.
P0107BARO ci
rcuit, high voltage
BARO f
ailure (internal ECM fault)
Contact deal
er technical support for
advice on possible ECM failure.
P0111In
take air temperature (IAT)
sensor range/performance
Bl
ocked air filter
Air

intake leak
Engine

breather leak
IAT sensor to

ECM wiring open
circuit or high resistance
IAT se
nsor to ECM sensing circuit
short circuit to high voltage
IAT sensor fail
ure
Chec
k the air filter element, check the

air intake system for leaks,
REFER to Section 303
-1
2 Intake Air
Distribu

tion and Filtering
.
Chec
k the engine breather system for
leaks,
REFER to Section 303
-08
Engine
Emissi

on Control
.
F
or IAT sensor circuit tests,GO to
Pinpoint Test B.
.
P0112In
take air temperature (IAT)
sensor sense circuit high voltage
(low air temperature)
IAT sensor to
ECM wiring open
circuit or high resistance
IAT se
nsor to ECM sensing circuit
short circuit to high voltage
IAT sensor fail
ure
F
or IAT sensor circuit tests,GO to
Pinpoint Test B.
.
P0113In
take air temperature (IAT)
sensor sense circuit low voltage
(high air temperature)
IAT sensor to
ECM wiring short
circuit to ground
IAT sensor fail
ure
F
or IAT sensor circuit tests,GO to
Pinpoint Test B.
.
P0116E
ngine coolant temperature (ECT)
sensor range / performance
Low/contaminated coolant Therm
ostat failure
ECT se

nsor to ECM sensing circuit
high resistance when hot
ECT se
nsor to ECM sensing circuit
intermittent high resistance
ECT sensor
failure
Che
ck coolant level and condition.
Check thermostat function. For ECT
sensor circuit tests,GO to Pinpoint
Test C.
.
P0117E
ngine coolant temperature (ECT)
sensor sense circuit high voltage
(low coolant temperature)
ECT se
nsor disconnected
ECT se

nsor to ECM sensing circuit
high resistance, open circuit or
short circuit to high voltage
ECT sensor
failure
F
or ECT sensor circuit tests,GO to
Pinpoint Test C.
.
P0118E
ngine coolant temperature (ECT)
sensor sense circuit low voltage
(high coolant temperature)
Engine
overheat condition
ECT se

nsor to ECM wiring short
circuit to ground
ECT sensor
failure
Chec
k engine for overheating. For ECT

sensor circuit tests,GO to Pinpoint
Test C.
.
P0121Thro
ttle position (TP) sensor
circuit rang e/performance
TP sensor
to ECM wiring open
circuit or high resistance
TP se
nsor to ECM sensing circuits 1

or 2 short circuit to high voltage
TP sensor
failure
F
or TP sensor circ
uit tests,GO to
Pinpoint Test D.
, and G
O to Pinpoint
Test K.
.
D
iagnostic Trouble Code (DTC) Index

P0122Throttle
position (TP) sensor 1 low
voltage
TP se ns
or to ECM sensing circuit 1
(TP sensor pin 3) open circuit or
high resistance
TP sensor fail
ure
F
o
r TP sensor circ
uit tests,GO to
Pinpoint Test D.
, and GO
to Pinpoint
Test K.
.
P0123Throttl e
position (TP) sensor 1
high voltage
TP se ns
or to ECM sensing circuit 1
(TP sensor pin 3) short circuit to
high voltage
TP sensor fail
ure
F
o
r TP sensor circ
uit tests,GO to
Pinpoint Test D.
, and GO
to Pinpoint
Test K.
.
P0125En
gine coolant temperature (ECT)
sensor response (for closed loop
fuel control)
Low/contaminated coolant Therm o
stat failure
ECT se
ns
or to ECM sensing circuit
high resistance, open circuit or
short circuit to high voltage
Che c
k coolant level and condition.
Check thermostat function. For ECT
sensor circuit tests,GO to Pinpoint
Test C.
.
P0131Right -
hand H02S sense circuit low
voltage
H02 S
disconnected
H0
2S to
ECM wiring open circuit
H0
2S short ci
rcuit to ground
H0
2S fail
ure
F
or R
ight-hand HO2S circuit tests,GO
to Pinpoint Test E.
.
P0132Right-
hand H02S sense circuit
high voltage
H02 S
sensing circuit short circuit to
high voltage
H0 2S groun
d braided shield open
circuit
H0 2S fail
ure
F
or R
ight-hand HO2S circuit tests,GO
to Pinpoint Test E.
.
P0133Right-
hand H02S sense circuit
slow response
Engine m
isfire
H02
S
disconnected
H0
2S mechanical damage

H0
2S to
ECM wiring intermittent
open circuit
H02 S
sensing circuit short circuit to
high voltage
H02S short ci
rcuit to ground
H02S groun

d braided shield open
circuit
H0 2S heater circuit faul
t
Exhaus
t leak

Low e
x
haust temperature
Injector fl
ow parti
ally blocked
Catal
y
st efficiency decrease
H0
2S fail
ure
Chec
k for 'en
gine misfire detected'
DTCs. For HO2S circuit tests,GO to
Pinpoint Test E.
.G
O to Pinpoint Test
F.
. Check for exhaust leaks,
REF
ER to Section 309
-00
Ex
haust
Sy
ste
m
.
Chec k inje
ctors,
REFER to Section 303
-04 Fu
el
Charging and Cont

rols
.
P0135Right
-
hand H02S heater circuit
malfunction
H02 S
disconnected
H0
2S h
eater power supply open
circuit
H0 2S heater to ECM wi
ring short
circuit or open circuit
H0 2S heater fai
lure
F
o
r right-hand HO2S heater circuit
tests,GO to Pinpoint Test F.
.
P0137Right-
hand catalyst monitor
sensor sense circuit low voltage
Catal y
st monitor sensor
disconnected
Catal y
st monitor sensor to ECM
wiring open circuit
Catal y
st monitor sensor short
circuit to ground
Cat a
lyst monitor sensor failure
F
or ri
ght-hand catalyst monitor sensor

circuit tests,GO to Pinpoint Test G.
.
P0138Right -
hand catalyst monitor
sensor sense circuit high voltage
Catal y
st monitor sensor sensing
circuit short circuit to high voltage
Catalyst
monitor sensor ground
braided shield open circuit
Cata
lyst monitor sensor failure
F
or ri
ght-hand catalyst monitor sensor

circuit tests,GO to Pinpoint Test G.
.
P0140Right -
hand catalyst monitor
sensor sense circuit no activity
Catal y
st monitor sensor
disconnected
Catal y
st monitor sensor
mechanical damage
Catal y
st monitor sensor to ECM
wiring open circuit
Catal y
st monitor sensor sensing
circuit short circuit to high voltage
Cataly
st monitor sensor short
circuit to ground
Catalyst
monitor sensor ground
braided shield open circuit
F or ri
ght-hand catalyst monitor sensor

circuit tests, GO to Pinpoint Test G.
.
Check f o
r exhaust leaks,
REFER to Section 309
-00 Ex
haust
Sy
ste
m
.
Chec k inje
ctors,
REFER to Section 303
-04 Fu
el
Charging and Con
t
rols
.

Is th
e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to B3
.
B3: CHECK
THE IAT SENSOR SENS
E CIRCUIT FOR SHORT TO GROUND
Turn the ignition swi
tch to the OFF
position.
1
Meas
ure the resistance between PI35, pin 03 (UP) and GROUND.
2
Is

the resistance less than 10,000 ohms?
Yes
REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No INSTALL a new MAF sensor.
REFER to Mass Air Flow (MAF) Sensor

in this section.
CLEAR the DTC. TEST the system for normal operation.
PI
NPOINT TEST C : DTC P0116, P0117, P0118
; ENGINE COOLANT TEMPERATURE (ECT) SENSOR
RANGE/PERFORMANCE, HIGH/LOW VOLTAGE
•
NOTE: Before commencing this
test, check the coolant level and condition, check the operation of the thermostat, rectify
as necessary.
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
C1: CHECK THE ECT SEN

SOR SENS
E CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
D

isconnect the ECM electrical connector, EM11.
2
D

isconnect the ECT sensor electrical connector, PI04.
3
Meas

ure the resistance between EM11, pin 09 (UY) and PI04, pin 02 (UY).
4
Is th

e resistance greater than 5 ohms?
Yes
REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to C2
.
C2: CHECK THE ECT SEN
SOR SENSE CI
RCUIT FOR SHORT TO HIGH VOLTAGE
R
econnect the battery negative terminal.
1
Turn the ignition swi

tch to the ON
position.
2
Meas
ure the voltage between PI04, pin 02 (UY) and GROUND.
3
Is th

e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to C3
.
C3: CHECK THE ECT SEN
SOR SENSE CIRCUIT FOR SHORT TO GROUND
Turn the ignition swi

tch to the OFF
position.
1
Meas
ure the resistance between PI04, pin 02 (UY) and GROUND.
2
Is

the resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No INSTALL a new ECT sensor. REFER to Section 303
-0
3A Engine Cooling
/
30
3
-0
3B Supercharger
Coo

ling
. CLEA
R the DTC. TEST the sy
stem for normal operation.
P
INPOINT TEST D : DTC P0121, P0122,
P0123; THROTTLE POSITION (TP) SENSOR
RANGE/PERFORMANCE, HIGH/LOW VOLTAGE
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
D1: CHECK

THE TP SENSOR SENS
E CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1

El
ectronic Engine Controls - En
gine Coolant Temperature (ECT)
Sensor4.0L SC V8 - AJ26
Re mo
val and Installation
Remova

l
Installation

1.
Op
en the engine compartment and fit paintwork protection
sheets.

2. WA
RNING: ENSURE THAT THE ENGINE IS COLD BEFORE
COMMENCING WORK.
Slacken the coolant reservoir ca p to relieve coolant pressure
and re-tighten.

3. Remove t
he engine coolant temperature sensor.
1. Disconnect the harness plug from the sensor.
2. Remove the sensor and sealing washer.

1. Fi
tting is the reverse of the removal procedure, noting that a
new sealing washer should be us ed and tighten the sensor as
specified
2. Check and adjust the cool ant level as required.

Exha
ust System - Catalyti
c Converter LH4.0L NA V8 - AJ27/3.2L NA V8 -
AJ26
Re mo
val and Installation
Remova

l
1.
Op
en the engine compartment and fit paintwork protection
sheets.
2. Remove the front muffler; refer to Operation 30.10.18 in this
section.

3. Re
move the centre trim panel
from the engine compartment.
1. Remove the left hand side enclosure panel.
2. Remove the centre trim panel.

4. Repo
sition the expansion tank from the mounting.
1. Disconnect the coolant level sensor connector.
2. Remove the nuts which secures the tank.

5. CAUT
ION: Note the position of the upstream and
downstream (where fitted) o xygen sensor multiplugs for
reassembly.
Disconnect the oxygen sensor multiplugs.
Di spl
ace the multiplugs from the engine mounting bracket.

Dis
connect the plug(s) from the oxygen sensor(s)
6.
Re
move the four nuts which se
cure the downpipe catalytic
converter to the exhaust manifold.

Exha
ust System - Catalytic Conv
erter LH4.0L SC V8 - AJ26
Remo
val and Installation
Remov
a
l
1.
Op
en the engine compartment and fit paintwork protection
sheets.

2. Re
move the centre trim panel
from the engine compartment.
1. Remove the left hand side enclosure panel.
2. Remove the centre trim panel.

3. Repo
sition the expansion tank from the mounting.
1. Disconnect the coolant level sensor connector.
2. Remove the nuts which secures the tank.

4. CAUT
ION: Note the position of the upstream and
downstream (where fitted) o xygen sensor multiplugs for
reassembly.
Disconnect the oxygen sensor multiplugs.
Di spl
ace the multiplugs from the engine mounting bracket.

Dis
connect the plug(s) from the oxygen sensor(s)

5.
Re
move the four nuts which se
cure the downpipe catalytic
converter to the exhaust manifold.

Exha
ust System - Catalyti
c Converter Gasket LH4. 0L NA V8 - AJ27/3.2L
NA V8 - AJ26
Re mo
val and Installation
Remova

l
1.
Op
en the engine compartment and fit paintwork protection
sheets.
2. Remove the front muffler; refer to Operation 30.10.18 in this
section.

3. Re
move the centre trim panel
from the engine compartment.
1. Remove the left hand side enclosure panel.
2. Remove the centre trim panel.

4. Repo
sition the expansion tank from the mounting.
1. Disconnect the coolant level sensor connector.
2. Remove the nuts which secures the tank.

5. CAUT
ION: Note the position of the upstream and
downstream (where fitted) o xygen sensor multiplugs for
reassembly.
Disconnect the oxygen sensor multiplugs.
Re
lease the multiplugs from th
e engine mounting bracket.

Dis
connect the plug(s) from the oxygen sensor(s)
6.
Re
move the four nuts which se
cure the downpipe catalytic
converter to the exhaust manifold.