JAGUAR X308 1998 2.G Workshop Manual

Remove bleed tub
es and containers.

7. Disc
onnect electrical connectors from ABS/TCCM.
1. Pull plunger upwards.
2. Disconnect electrical connector.
3. Disconnect electrical connector
8. CAUTION: Remove brake flui d spillage immediately from
paint work, with clean water.
Position an absorbent cloth under neath the HCU to collect brake
fluid spillage.

9. NOTE
: To minimize brake fluid
loss, release the brake tubes
from the HCU in the order shown.
Release brake tubes from HCU.
1. Undo union nuts and re lease inlet brake tubes.
Install plugs to HCU inlet por
ts and brake tubes.
2. Undo union nuts and re lease outlet brake tubes.
Inst
all plugs to HCU outlet
ports and brake tubes.

10
.
Remove HCU from vehicle.
Re
move bolts.
T

aking care not to distort
brake tubes remove HCU.
11. Remove ABS/TCCM from the HCU.

In
stallation

Pla
ce the HCU on a work bench.
1. Disconnect electrical connector.
2. Remove bolts.
3. Remove ABS/TCCM.
12. Clean components and mating surfaces.

1. Install th e AB
S/TCCM to the HCU.
1. Install and tighten bolts.
2. Connect electrical connector.

2. Install HCU.
Takin g
care not to distort brake tubes position HCU into
bracket.
Install bolts and tighten to 8-1
0 Nm.

3. NOTE : To min
imize brake fluid lo
ss, install the brake tubes to
the HCU in the order shown.
Install brake tubes to HCU.
Re
move plugs from outlet HC
U ports and brake tubes.
1. Install and tighten outl et brake-tube union nuts.
Refer to Specification section 206-09 for torque
setting.
Re mo
ve plugs from inlet HC
U ports and brake tubes.
2. Install and tighten inlet brake-tube union nuts. Refer to Specification section 206-09 for torque setting.
4. Remove cloth from underneath HCU.
5. Connect electrical connectors to the ABS/TCCM.

1.
Connect electrical connector.
2. Connect electrical connector.
3. Push plunger downwards.
6. Remove special tool from brake pedal.
7. Reconnect battery ground cable (IMPORTANT, see SRO
86.15.15 for further information).
8. Bleed brake system. Refer to operation 70.25.03.

Anti-Lock Control - Front Wheel Speed Sensor
Remo
val and Installation
Remov
a
l
Installation

1.
Ra
ise front of vehicle and support
on stands. Refer to section
100-02.

2. Remove wh
eel speed sensor.
Di
sc
onnect harness connector.
Re
mo
ve bolt.
3. Clean components and mating surfaces.

1. Inst al
l wheel speed sensor.
Posit
i
on sensor.
Install and tigh
ten bolt to 8-1
0 Nm.
Conne
ct
harness connector.
2. Remove stands an d lower vehicle.

Anti-Lock Control - Hydraulic Contro
l Unit (HCU)
Re
moval and Installation
Remov

al
• C
AUTIONS:
Replacement of nuts and bolts: Various thread-locking de vices are used on nuts and bolts throughout the vehicle.
These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
Remove brake fluid spilla ge immediately from paint work, with clean water.
S
pecial Tool(s)

Brake Pedal

Hold Tool
JDS 9013
1. Disc
onnect battery ground cable (IMPORTANT, see operation
86.15.19 for further information).
2. Position vehicle on a four-post lift.
3. Open engine compartment and fit paint work protection covers
to fenders.

4. NOTE
: The following three pictorial procedures must be
carried-out to minimize brake fl uid loss when disconnecting the
brake tubes.
Open Left-Hand-Front and Left-H and-Rear caliper bleed nipples.
Connect
a bleed tube and co
ntainer to the calipers.
O
pen bleed nipples.

5. Depress and hold down brake pedal u
sing special tool.
1. Position tool between brake pedal and seat frame.
2. Turn the tool wheel unti l the brake pedal is held
60mm down from its released position.
6. Tighten bleed nipples to:
Front caliper blee d nipple 4-6
Nm.
Rear

caliper bleed nipple 8-11 Nm.

Remove bleed tube
s and containers.

7. Disc onne
ct electrical connectors from ABS/TCCM.
1. Pull plunger upwards.
2. Disconnect electrical connector.
3. Disconnect electrical connector
8. CAUTION: Remove brake flui d spillage immediately from
paint work, with clean water.
Position an absorbent cloth under neath the HCU to collect brake
fluid spillage.

9. NOTE : To min
imize brake fluid loss, release the brake tubes
from the HCU in the order shown.
Release brake tubes from HCU.
1. Undo union nuts and re lease inlet brake tubes.
Install plugs to HCU inlet por t
s and brake tubes.
2. Undo union nuts and re lease outlet brake tubes.
Instal
l plugs to HCU outlet
ports and brake tubes.

10 . R
emove HCU from vehicle.
Re
mo
ve bolts.
T
a
king care not to distort
brake tubes remove HCU.
11. Remove ABS/TCCM from the HCU.

I
nstallation

Pl
ace the HCU on a work bench.
1. Disconnect electrical connector.
2. Remove bolts.
3. Remove ABS/TCCM.
12. Clean components and mating surfaces.

1. Install th
e ABS/TCCM to the HCU.
1. Install and tighten bolts.
2. Connect electrical connector.

2. Install HCU.
Takin
g care not to distort brake tubes position HCU into
bracket.
Install bolts an
d tighten to 8-10 Nm.

3. NOTE
: To minimize brake fluid lo
ss, install the brake tubes to
the HCU in the order shown.
Install brake tubes to HCU.
R
emove plugs from outlet HC
U ports and brake tubes.
1. Install and tighten outl et brake-tube union nuts.
Refer to Specification section 206-09 for torque
setting.
Re
move plugs from inlet HC
U ports and brake tubes.
2. Install and tighten inlet brake-tube union nuts. Refer to Specification section 206-09 for torque setting.
4. Remove cloth from underneath HCU.
5. Connect electrical connectors to the ABS/TCCM.

1. Conne
ct electrical connector.
2. Connect electrical connector.
3. Push plunger downwards.
6. Remove special tool from brake pedal.
7. Reconnect battery ground cable (IMPORTANT, see SRO
86.15.15 for further information).
8. Bleed brake system. Refer to operation 70.25.03.

Anti-Lock Control - Rear Wheel Speed Sensor
Re
moval and Installation
Remov

al
Installation

1.
R
aise rear of vehicle and support
on stands. Refer to section
100-02.

2. Re
move wheel speed sensor.
Di

sconnect harness connector.
Re

move bolt.
3. Clean components and mating surfaces.

1. Inst
all wheel speed sensor.
Posit

ion sensor.
Install and tigh

ten bolt to 8-10 Nm.
Conne

ct harness connector.
2. Remove stands an d lower vehicle.

Anti-Lock Control - Wheel Speed Se
nsor Ring
Re
mo
val and Installation
Remov
a
l
CAUTI
O
N: Replacement of
nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
S p
ecial Tool(s)

Hub Holdin
g Tool
2
04-195 (JD 227)

ABS Rotor Nut Socket
2
06-
066A
1.
Op
en engine compartment and
fit paintwork protectors to
fenders.
2. Raise front of vehicle and support on stands. Refer to section
100-02.
3. Remove front wheel. Re fer to section 204-04.
4. Remove front brake disc. Refer to operation 70.10.12.
5. Remove vertical link and hub assembly. Refer to operation
60.25.38.90.

6. Re
move brake-disc shield from vertical link.
1. Remove screws.
2. Remove disc shield.
7. Using special tool, secure vertical link and hub assembly in a
vice.
Secure special tool
in a vice.
Posit
i
on hub in tool.
Fit and

tighten wheel nuts.