204 JAGUAR X308 1998 2.G Service Manual

Front Suspension - Upper Arm Bushing
Re
moval and Installation
Remov

al
CAUTI
ON: Replacement of
nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
S
pecial Tool(s)

Ball

Joint Taper Separator
204-192 (JD 219)

Front Camber Tie-do
wn Link
204-114 (JD 133)
1. R
aise front of vehicle.
Refer to Section 100-02.

2. P
osition camber tie down spec
ial tool 204-114 on suspension.
Fully s
lacken tool adjuster nut.
Position too

l in road spring and pass upper dowel through
slot in suspen sion turret.
3. Lower front of vehicle.

4. R
otate stem of special tool 204-114 to locate dowel in
suspension turret slot.
5. WARNING: WHEN TIGHTENING TOOL NUT, USE LOWER
DOWEL AS A GUIDE TO ENSURE THAT THE TOOL STEM DOES
NOT ROTATE AND DISTURB POSITION OF DOWEL IN
SUSPENSION TURRET.
Fully tighten nut of special tool to achieve suspension mid-laden

positio
n.
6. Raise front of vehicle and support on stands. refer to Section
100-02.
7. Remove appropriate road wheel. Refer to Section 100-02.

8. Remove t
iestraps securing wheel speed sensor harness to
upper wishbone.
9. Move steering to appropriate full lock for access to suspension.

10. R
emove nut securing upper wish
bone ball joint to vertical
link.

11 . CAUTI
ON: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release wishbone ball joint from vertical link.
1. Install special tool 204-192 on upper wishbone ball joint.
2. Tighten bolt of special tool to release ball joint
taper from vertical link.
12 . Re
move special tool from ball joint.
13. Lift upper wishbone to withdraw ball joint from vertical link.

17.
R
elease dowel of special tool 204-114 from suspension turret
slot.
18. Raise vehicle for access an d remove special tool from
suspension.
19. Fully lower vehicle.
20. Carry out steering geometry an d wheel alignment checks and
if necessary adjust. Refer to 57.65.01.

Front Suspension - Front Wheel Bearing
Re
moval and Installation
S

pecial Tool(s)

Hub Remover


204-193 (JD 224)

Hub Removal Collets
2
04-194 (JD 225)

Hub Holdin

g Tool
204-195 (JD 227)

Hub Replacer
2
04-196 (JD 236)

Wh

eel Bearing Remover
204-197 (JD 237)

Wh
eel Bearing Replacer
204-198 (JD 238)

ABS Rotor Nut Socket
20
6-066A
Ci

rclip Pliers

6. R
emove vertical link and hub assembly from special tool.

7. Using a h
ydraulic press, remo
ve hub from vertical link.
1. Place special tool 204-194 on press bed.
2. Position vertical link and hub assembly into tool collets.
3. Ensure one of the disc sh ield screw-bosses is in the
center of one of the tool collets.
4. Position special tool 204-193 on top of hub.
5. Operate press to remove hub from vertical link.

8. U
sing special pliers, remove an
d discard inboard circlip from
the vertical link.

9. U
sing special pliers, remove an
d discard outboard circlip from
the vertical link.
10. NOTE: Ensure the vertical link is level, and the supports are
situated as near to the bearing bore as possible.
Using a hydraulic press, remove wheel bearing from vertical
link.

In
stallation

1.
Position the vertical link so that inboard side of the
bearing bore is resting on suitable supports on the
press-bed.
2. Position special tool 204-197 on top of bearing.
3. Operate press to remove bearing from vertical link,
discard bearing.
11. Clean relevant parts.

1. NOTE : Th
e gap between the ears of the circlip must be
positioned so that it is in the lowest position of the bore when the
vertical link is installed on the vehicle. Refer to General
Procedures for further information.
Install outboard circlip in vertical link.

2. Using a h y
draulic press, install
bearing in the vertical link.
1. Position vertical link on the press bed with outboard
side of the vertical link face down.
2. Position bearing on vertical link.
3. Position special tool on top of wheel bearing.
4. Operate press to install be aring, applying a three-ton
load to ensure that the bearing is fully seated.

3. CAUTIO
N: To prevent damage to the integral wheel-
bearing seal, select circlip plier en ds that do not protrude through
the circlip ears.
4. NOTE : Th
e gap between the ears of the circlip must be
positioned so that it is in the lowest position of the bore, when the
vertical link is installed on the vehicle. Refer to General
Procedures for further information.

Front Susp
ension - Wheel Hub
Re
moval and Installation
S

pecial Tool(s)

Hub Remover


204-193 (JD 224)

Hub Removal Collets
2
04-194 (JD 225)

Hub Holdin

g Tool
204-195 (JD 227)

Hub Replacer
2
04-196 (JD 236)

Wh

eel Bearing Remover
204-197 (JD 237)

Wh
eel Bearing Replacer
204-198 (JD 238)

ABS Rotor Nut Socket
20
6-066A
Ci

rclip Pliers

Remova
l
CAUTI
O
N: Replacement of
nuts and bolts: Various thread-locking devises are used on nuts and bolts throughout the
vehicle. These devises restrict the number of times a nut or bolt can be used. Refer to Section 100-00 for further
information.

1 8
G 1004
1.
Ra
ise front of vehicle and support on stands. Refer to Section
100-02.
2. Remove appropriate road wheel. Refer to Section 100-02.
3. Remove front brake disc. Refer to 70.10.12.
4. Remove vertical link and hub assembly. Refer to operation
60.25.38.90.

5. Re
move brake-disc shield from vertical link.
1. Remove screws.
2. Remove disc shield.

6. Us
ing special tool, secure vertical link and hub assembly in a
vise.
Secu re spe
cial tool 204-195 in a vise.
Posit
i
on hub in tool.
Inst
al
l wheel nuts.
7. Remove rotor nut spring-clip.

In
stallation

the vertical li
nk.

13 . N
OTE: Ensure
the vertical link is level, and the supports are
situated as near to the bearing bore as possible.
Using a hydraulic press, remove wheel bearing from the vertical
link.
1. Position the vertical link so that the inboard side of the bearing bore is resting on suit able supports on
the press-bed.
2. Position special tool 204-197 on top of bearing.
3. Operate press to remove bearing from vertical link,
discard bearing.
14. Clean relevant parts.

1. NOTE : Th
e gap between the ears of the circlip must be
positioned so that it is in the lowest position of the bore when the
vertical link is installed on the vehicle. Refer to General
Procedures for further information.
Install outboard circlip in vertical link.

2. Usi ng a h
ydraulic press, install wheel bearing in vertical link.
1. Position vertical link on the press bed with outboard
side of the vertical link face down.
2. Position wheel bearing on vertical link.
3. Position special tool on top of wheel bearing.
4. Operate press to install be aring, applying a three-ton
seating load to ensure the bearing is fully seated.
3. CAUTION: To prevent damage to the integral bearing
seal, select circlip plier ends th at do not protrude through the
circlip ears.

Front Suspension - Wheel Knuckle
Re
moval and Installation
S

pecial Tool(s)

Hub Remover


204-193 (JD 224)

Hub Removal Collets
2
04-194 (JD 225)

Hub Holdin

g Tool
204-195 (JD 227)

Hub Replacer
2
04-196 (JD 236)

Wh

eel Bearing Remover
204-197 (JD 237)

Wh
eel Bearing Replacer
204-198 (JD 238)

ABS Rotor Nut Socket
20
6-066A
Ci

rclip Pliers