module JAGUAR X308 1998 2.G Workshop Manual

            206‐07:  Powe r Brake  Actuation  
                 Specif
ication
 
                 Description  and  Operation  
                     Brake Booster  
                 Removal and  Installation  
                     Brake Booster  (70.50.17)  
                     Brake Booster  and  Brake  Master  Cylinder  (70.50.18)  
 
             206‐09:  Anti ‐Lock  Control  
                 Specification  
                 Description  and  Operation  
                     Anti‐Lock  Control  
                 Diagnosis  and  Testing  
                     Anti‐Lock  Control  
                 Removal and  Installation  
                     Anti‐Lock  Brake  System  (ABS)  Module  (70.60.02)  
                     Front Wheel  Speed  Sensor  (70.60.03)  
                     Hydraulic Cont
rol Unit  (HCU) 
                     Rear Wheel  Speed  Sensor  (70.60.04)  
                     Wheel Speed  Sensor  Ring  (70.60.25)  
 
        211:  Steering  System  
 
             211‐00:  Steering  System ‐ General  Information  
                 Specification  
                 Description  and  Operation  
                     Steering System  
                 Diagnosis  and  Testing  
                     Steering Sy
stem  
                 General Procedures  
                     Power Steering  System Filling  and  Bleeding  
                     Power Steering  System Flushing  (57.15.08)  
                     Power Steering  System Vacuum  Filling  and  Bleeding  
                     Steering Gear  Centralizing  
 
  

            303‐07:  En gine  Ignition
 
                 Specification  
                 Diagnosis  and  Testing  
                     Engine Ignition  
                 Diagnosis  and  Testing  
                     Engine Ignition  
                 Inspection  and Verification  
                     Driver Information  Chart  
                     Default mode Definitions  
                     Diagnostic Trouble  Code  (DTC)  index  
                     Pinpoint Tests  
                 Removal and  Installation  
                     Ignition Coil ‐On ‐Plug  LH  (18.20.44)  
                     Ignition Coil ‐On ‐Plug  RH  (18.20.43)  
                     Ignition Module  (18.20.30)  
                     Spark Plugs (18.20.02)  
 
             303‐08:  En
gine  Emission  Control  
                 Specification  
                 Diagnosis  and  Testing  
                     Engine Emission  Control  
                 Inspection  and Verification  
                     Diagnostic Trouble  Code  (DTC)  Index  
                     Pinpoint Tests  
                 Removal and  Installation  
                     Exhaust Gas  Recirculation  (EGR) Valve  (17.45.01)  
                     Exhaust Manifold  to  Exhaust  Gas  Recirculation  (E
GR)  Valve  Tube  (17.45.11)  
 
             303‐12:  Intake  Air  Distribution  and  Filtering  
                 Removal and  Installation  
                     Air Cleaner  (19.10.05)  
                     Air Cleaner  Element  (19.10.08)  
                     Charge Air  Cooler  LH  (18.50.19)  
                     Charge Air  Cooler  RH  (18.50.18)  
                     Charge Air  Cooler  Gasket  LH  (18.50.22)  
                     Charge Air  Cooler  Gasket  RH  (18.50.21)  
                     Supercharger  (18.50.
15) 

                    Knock Sensor  (KS)  RH  (18.30.93)  
                    
Variable Camshaft  Timing  (VCT)  Oil  Co ntrol
 
Solenoid  (18.30.90)  
 
        
307:  Automatic  Transmission/Transaxle  
 
             307‐01A : Automatic  Transmission/Transaxle  ‐ 3.2L  NA  V8  ‐ AJ26/4.0L  NA V8  ‐ AJ27  
                 Specification  
                 Description  and  Operation  
                     Transmission  Description 
                 Diagnosis  and  Testing  
                     Diagnostic Strategy  
                 General Procedures  
                     Transmission  Fluid Drain  and  Refill  (44.24.02)  
                 In‐Ve
hicle  Repair  
                     Electronic Pressure  Control (EPC)  Solenoid  (44.15.51)  
                     Extension Housing  Seal  (44.20.18)  
                     Extension Housing  O ‐Ring  Seal  (44.20.19)  
                     Main Control  Valve Body  (44.40.01)  
                     Output Shaft  Speed  (OSS)  Sensor  (44.15.41)  
                     Shift Solenoids  (SS)  (44.15.50)  
                     Transmission  Control Module  (TCM)  (44.15.32)  
                     Transmission  Fluid Filter  (44.24.07)  
                     Transmission  Fl
uid  Pan  (44.24.04)  
                     Transmission  Fluid Pan  Gasket  (44.24.05)  
                     Transmission  Internal Wiring  Harness  (44.15.35)  
                     Transmission  Internal Wiring  Harness  Electrical  Connector  O‐Ring  Seals  
            (44.24.20) 
                     Transmission  Range (TR)  Sensor  
                     Transmission  Support Insulator  (12.45.04)  
                     Turbine Shaft  Speed  (TSS)  Sensor  (44.15.40)  
                 Removal 
                     Transmission  (44.20.01) 
                 Disassembly  and  Assembly  of Subassemblies  
                     Input Sh
aft  Seal  (44.32.07)  
                     Torque Converter  (44.17.07)  
                 Installation  
                     Transmission  (44.20.01) 
Mass
 
Airflow
 
Sen s
or
 
Knock
 Sensor
 (KS)
 LH
 (18.30.92)
 

                    Ambient Air Temperature  Sensor  (82.20. 02) 
                     Cold Ai
r
 Bypass  Blend  Door  Actuator  (82.20.86)  
                     Defrost Vent/Register  Blend  Door  Actuator  (82.20.84)  
                     Footwell Vent/Duct  Blend  Door Actuator  (80.20.20  or  82.20.85)  
                     Instrument  Panel  Blend Door  Actuator  (82.20.83)  
                     Remote Climate Control  Module  LHD (82.20.65)  
                     Remote Climate Control  Module  RHD (82.20.65)  
 
        413:  Instrumentation  and Warning  Sy
stems  
 
             413‐00:  Instrument  Cluster  and  Panel  Illumination  
                 Description  and  Operation  
                     Instrument  Cluster  and Panel  Illumination  
                 Removal and  Installation  
                     Instrument  Panel  Dimmer  Switch  (86.65.07)  
 
             413‐01:  Instrument  Cluster  
                 Description  and  Operation  
                     Instrument  Cluster  
                 Diagnosis  and  Testing  
                     Instrument  Cluster  
                 Removal and  Installation  
                     Instrument  Clust
er (88.20.01)  
 
             413‐06:  Horn  
                 Description  and  Operation  
                     Horn 
                 Diagnosis  and  Testing  
                     Horn 
 
             413‐07:  Clock  
                 Description  and  Operation  
                     Clock 
                 Diagnosis  and  Testing  
                     Clock 
                 Removal and  Installation  
                     Clock (88.15.07)  

 
     413‐08: Information  and  Message  Ce nter  
                 Descriptio
n
 and  Operation  
                     Information  and  Message  Center  
                 Diagnosis  and  Testing  
                     Information  and  Message  Center  
                 Removal and  Installation  
                     Message Center  Switch  (86.66.11)  
 
             413‐13:  Parking  Aid 
                 Description  and  Operation  
                     Parking Aid  
                 Diagnosis  and  Testing  
                     Parking Aid  
                 Removal and Installation  
                     Parking Aid  Module  (86.80.39)  
                     Rear Parking  Aid  Sensor  (86.54.
14) (86.62.01)  
                     Rear Parking  Aid  Speaker  (86.54.19)  (86.62.02)  
 
        414:  Battery  and  Charging  System  
 
             414‐00:  Battery  and  Charging  System ‐ General  Information  
                 Description  and  Operation  
                                         
                     
             414
‐01:  Battery,  Mounting  and  Ca
bles  
                 Description
 and  Operation  
                     Battery
 and  Cables  
                 General
 Procedures  
                     Battery
 Connect  (86.15.15)  
                 Removal
 and  Installation  
                     Battery
 (86.15.01)  
                     Battery
 Ground  Cable  (86.15.19)  
                     Battery
 Positive  Cable  (86.15.17)  
                     Battery
 Retaining  Bracket  (86.15.12)  

                    Side Turn  Signal  Lamp  (86.41.41)  
                     Side Turn  Signal  Lamp  Bulb  (86. 41.42)  
 
             417‐02
:
 Interior  Lighting  
                 Specification  
                 Description  and  Operation  
                     Interior Lighting  
                 Diagnosis  and  Testing  
                     Interior Lighting  
                 Removal and  Installation  
                     Door Courtesy  Lamp (86.40.38)  
                     Door Courtesy  Lamp Bulb  (86.40.47)  
                     Door Courtesy  Lamp Lens  (86.40.35)  
                     Glove Co
mpartment  Lamp  (86.45.08)  
                     Luggage Compartment  Lamp (86.45.16)  
                     Vanity Mirror  Lamp  (76.10.50)  
 
             417‐04:  Daytime  Running  Lamps  (DRL) 
                 Description  and  Operation  
                     Daytime Running Lamps  (DRL) 
                 Diagnosis  and  Testing  
                     Daytime Running Lamps  (DRL) 
 
        418:  Electrical  Distribution  
 
             418‐00:  Module  Communications  Network  
                 Description  and  Operation  
                     Communications  Ne
twork 
                                                      Removal
 and  Installation  
                     Battery
 Junction  Box  (BJB)  (86.70.69)  
                     Central
 Junction  Box (CJB)  (86.70.72)  
                     Front
 Auxiliary  Junction  Box  (86.70.73)  
                     Rear
 Auxiliary  Junction  Box  (86.70.74)  
 
  
418 ‐02:  Wiring  Harnesses  
Description  and  Operati
on
 
Wiring  Harness  
General  Procedures  
Wiring  Harness  Repair 

                                                                                    
 
         419:
 Electronic  Featu r
e
 Group  
 
             419
‐10:  
Multifunction  Electronic  Modules  
                 Removal
 and  Installation  
                     Driver
 Seat  Module  (DSM)  (86.75.28)  
 
    5:  Body  and  Paint  
 
        501:  Body  and Paint  
 
             501‐00:  Body  System  ‐ Gen
eral Information 
                 Specification  
                 Description  and  Operation  
                     Body 
 
             501‐02:  Front  End Body  Panels  
                 Description  and  Operation  
                     Front End  Body  Panels  
                 Removal and  Installation  
                     Cowl Panel  Grille  (76.10.01)  (76.43.39)  
                     Driver Side  Bulkhead  Cover  (76.11.34)  
                     Passenger Side  Bulkhead  Cover  (76.11.33)  
                     Radiator Grille Opening  Panel  (76.10.06)  
                     Radiator Grille Ope
ning  Panel  Reinforcement  (76.11.24)  
                     Radiator Splash Shield  (76.22.90)  
 
             501‐03:  Body  Closures  
                 Description  and  Operation  
                     Body Closures  
                 General Procedures  
                     Hood Alignment  (76.16.02)  
Diagnosi
s
 and  Testing  
(FDM)
Front
 Door  Module
 
(86.80.34)
Rear  
(RDM)
Door
 Module
 

            501‐17:  Roof  Open
ing
 Panel  
                 Description  and  Operation  
                     Roof Opening  Panel  
                 General Procedures  
                     Motor Synchronization  (76.82.48)  
                     Roof Opening  Panel  Alignment  
                 Removal and  Installation  
                     Roof Opening  Panel  (76.82.05)  
                     Roof Opening  Panel  Frame  (76.82.01)  
                     Roof Opening  Panel  Module  (86.76.07)  
                     Roof Opening  Panel  Motor  (86.76.01)  
                     Roof Opening  Panel Shie
ld (76.82.06)  
                     Roof Opening  Panel  Trim  
                     Roof Opening  Panel  Weatherstrip  (76.82.15)  
 
             501‐19:  Bumpers  
                 Specification  
                 Description  and  Operation  
                     Bumpers 
                 Removal and  Installation  
                     Front Bumper  (76.22.08)  
                     Front Bumper  and  Bumper  Cover  (76.22.08)  
                     Front Bumper  Cover  (76.22.78)  
                     Front Bumper  Isolator  (76.22.31)  
                     Rear Bumper  (76.22.27)  (76.22.52)  
                     Rear Bumper  Co
ver  (76.22.74)  (76.22.77)  
                     Rear Bumper  Isolator  (76.22.70)  
 
             501‐20A : Safety  Belt  System  
                 Specification  
                 Description  and  Operation  
                     Safety Belt  System  
                 Removal and  Installation  
                     Front Safety  Belt  Retractor  (76.73.10)  
                     Rear Safety  Belt  Retractor  (76.73.18)  
                     Safety Belt  Shoulder  Height  Adjuster  (76.73.12)  
  

            501‐20B : Supp l
emental
 Restraint  System  
                 Specification  
                 Description  and  Operation  
                     Air Bag  Supplemental  Restraint System  (SRS)  
                 Removal and  Installation  
                     Air Bag  Control  Module (76.73.41)  
                     Driver Air  Bag  Module  (76.73.39)  
                     Passenger Air  Bag  Module  (76.73.37)  
                     Side Air  Bag  Module  (76.73.47)  
                     Side Impact  Sensor  (76.73.53)  
 
             501‐25:  Body  Repairs ‐  Genera
l  Information  
                 Description  and  Operation  
                     Body Repairs  
 
        502:  Frame  and Mounting  
 
             502‐00:  Uni ‐Body,  Subframe  and  Mounting  System  
                 Removal and  Installation  
                     Front Axle  Crossmember  
                     Front Axle  Crossmember  Front  Bushing  (60.35.24)  
                     Front Axle  Crossmember  Front  Bushing  Heat  Shield  (60.35.37)  
                     Front Axle  Crossmember  Rear  Bushing  (
60.35.26)  
                     Rear Axle  Crossmember  (64.25.16)  
                     Rear Axle  Crossmember  Bushing  (64.25.02)  
 

Torque Specifications
Torque sp
ecifications are shown in maintenance procedure illustra
tions and also in the torque specifications chart located at
the front of the relevant section.
Disconnecting/Connecting the Battery
Ow ing t
o the electronic components used on the vehicle, it is important that the battery is disconnected when specified in a
maintenance procedure.
When the battery is connected, the specified procedure must be followed, to ensure the correct operation of all vehicle
systems; refer to Section 414-01.
Use of Control Modules
Control modu les may
only be used on the ve
hicle to which they were originally fitted. Do not attempt to use or test a control
module on any other vehicle.
Function
al Test
On
completion of a maintenance procedure, a thorough test should be carried out, to ensu
re that the relevant vehicle
systems are working correctly.
Protecting the Vehicle
Al ways
fit covers to protect
the fenders before commencing work in the engi ne compartment. Cover the seats and carpets,
wear clean overalls and wash hands or wear gloves before working inside the vehicle. Avoid spilling hydraulic fluid,
antifreeze or battery acid on the paintwork. In the event of spillage, wash off with water imme diately. Use polythene sheets
in the trunk to protect carpets. Always use the recommended service tool, or a satisfactory equivalent, where specified.
Protect temporarily exposed screw thread s by replacing nuts or fitting caps.
Preparation
Before disassembly, clean the surrounding ar ea
as thoroughly as possible. When co
mponents have been removed, blank off
any exposed openings using grease-proof paper and masking tape. Immediately seal fuel, oil and hydraulic lines when
separated, using plastic caps or plugs, to prevent loss of fluid and the entry of dirt. Close the open ends of oilways, exposed
by component removal, with tapered hardw ood plugs or readily visible plastic plugs. Immediately a component is removed,
place it in a suitable container; use a se parate container for each component and its associated pa rts. Before dismantling a
component, clean it thoroughly with a recommended cleaning agent; check that the agent will not damage any of the
materials within the component. Clean the bench and obtain ma rking materials, labels, containers and locking wire before
dismantling a component.
Dismantling
O b
serve scrupulous cleanliness when dismantling components,
particularly when parts of the brake, fuel or hydraulic
systems are being worked on. A particle of dirt or a fragment of cloth could caus e a dangerous malfunction if trapped in
these systems. Clean all tapped holes, crev ices, oilways and fluid passages with compressed air. Do not permit compressed
air to enter an open wound. Always use ey e protection when using compressed air.
Ensure that any O-rings used for sealing are correctly refitted or renewed if disturbed. Mark mating parts to ensure that
they are replaced as dismantled. Whenever possible use markin g materials which avoid the possibilities of causing distortion
or the initiation of cracks, which could occur if a center pu nch or scriber were used. Wire together mating parts where
necessary to prevent accidental interchange (e.g roller bearing components). Tie labels on to all parts to be renewed and to
parts requiring further inspection before being passed fo r reassembly. Place labelled parts and other parts for rebuild in
separate containers. Do not disc ard a part which is due for renewal until it ha s been compared with the new part, to ensure
that the correct part has been obtained.