warning JAGUAR X308 1998 2.G Workshop Manual

                    Brake Pads  (70.40.02)  ‐ Vehicles  With:
 
High  Performance  Brakes 
 
             206‐04:  Rear  Disc  Brake  
                 Specification  
                 Description  and  Operation  
                     Rear Disc  Brake  
                 Removal and  Installation  
                     Brake Caliper  (70.55.03)  (70.55.25)  ‐ Vehicles  With: Standard  Brakes  
                     Brake Caliper  (70.55.03)  (70.55.25)  ‐ Vehicles  With: High  Performance  Brakes  
                     Brake Disc  (70.10.11)  ‐ Vehicles  With: Standard  Brakes 
                     Brake Dis
c (70.10.11)  ‐ Vehicles  With: High Performance  Brakes 
                     Brake Pads  (70.40.03)  ‐ Vehicles  With: Standard  Brakes 
                     Brake Pads  (70.40.03)  ‐ Vehicles  With: High Performance  Brakes 
 
             206‐05:  Parking  Brake and  Actuation  
                 Specification  
                 Description  and  Operation  
                     Parking Brake  
                 General Procedures  
                     Parking Brake  Cable  Adjustment  (70.35.10)  
                     Parking Brake  Shoe  and Li
ning  Adjustment  (70.35.37)  
                 Removal and  Installation  
                     Parking Brake  Control  (70.35.08)  
                     Parking Brake  Control  Shroud  (76.13.63)  
                     Parking Brake  Shoes  (70.40.05)  
                     Parking Brake  Warning  Indicator  Switch (86.65.45)  
 
             206‐06:  Hydraulic  Brake Actuation  
                 Specification  
                 Description  and  Operation  
                     Hydraulic Brake  Actuation  
                 Removal and  Installation  
                     Brake Fluid  Reservoir  (70.30.16)  
                     Brake Master  Cylinder  (70.30.
08) 
                     Brake Pedal  and  Bracket  (70.35.03)  
                     Brake Pedal  and  Bracket,  Brake  Booster  and  Brake  Master  Cylinder  (70.35.39)  
 

                    Ambient Air Temperature  Sensor  (82.20. 02) 
                     Cold Ai
r
 Bypass  Blend  Door  Actuator  (82.20.86)  
                     Defrost Vent/Register  Blend  Door  Actuator  (82.20.84)  
                     Footwell Vent/Duct  Blend  Door Actuator  (80.20.20  or  82.20.85)  
                     Instrument  Panel  Blend Door  Actuator  (82.20.83)  
                     Remote Climate Control  Module  LHD (82.20.65)  
                     Remote Climate Control  Module  RHD (82.20.65)  
 
        413:  Instrumentation  and Warning  Sy
stems  
 
             413‐00:  Instrument  Cluster  and  Panel  Illumination  
                 Description  and  Operation  
                     Instrument  Cluster  and Panel  Illumination  
                 Removal and  Installation  
                     Instrument  Panel  Dimmer  Switch  (86.65.07)  
 
             413‐01:  Instrument  Cluster  
                 Description  and  Operation  
                     Instrument  Cluster  
                 Diagnosis  and  Testing  
                     Instrument  Cluster  
                 Removal and  Installation  
                     Instrument  Clust
er (88.20.01)  
 
             413‐06:  Horn  
                 Description  and  Operation  
                     Horn 
                 Diagnosis  and  Testing  
                     Horn 
 
             413‐07:  Clock  
                 Description  and  Operation  
                     Clock 
                 Diagnosis  and  Testing  
                     Clock 
                 Removal and  Installation  
                     Clock (88.15.07)  

                    Rear Cup  Holder  (76.25.27)  
                     Steering Col u
mn 
Lower  Shroud  (76.46.03)  
                     Steering Column  Upper Shroud  (76.46.02)  
 
             501‐14:  Handles,  Locks,  Latches  and  Entry  Systems  
                 Description  and  Operation  
                     Handles, Locks,  Latches  and  Entry  Systems  
                 Removal and  Installation  
                     Exterior Driver  Door  Handle  (76.58.07)  
                     Driver Door  Latch (76.37.74)  
                     Glove Compartment Lid  Ha
ndle  (76.52.08)  
                     Glove Compartment  Lid Lock  Cylinder  (76.52.23)  
                     Luggage Compartment  Lid Latch  (76.19.25)  
                     Luggage Compartment  Lid Latch  Actuator  (76.19.25)  
                     Luggage Compartment  Lid Release  Switch  (86.25.56)  
                     Luggage Compartment  Lid Warning  Indicator  Switch (86.65.93)  
                     Exterior Passenger  Door  Handle  (76.58.08)  
                     Passenger Door  Latch  (76.37.75)  
                     Exterior Rear  Door  Handle  (76.58.02)  
                     Rear Door  Latch  (76.37.09)  
 
             501‐16:  Wipers  and  Washers  
                 Descriptio
n and  Operation  
                     Wipers and Washers  
                 Removal and  Installation  
                     Headlamp Washer Jet  (84.20.08)  
                     Headlamp Washer Pump  (84.20.21)  
                     Rain Sensor  (84.12.10)  (86.56.62)  
                     Windshield  Washer  Pump  (84.10.21)  
                     Windshield  Washer  Reservoir  (84.10.01)  (84.10.03)  
                     Windshield  Wiper  Motor  (84.15.13)  
                     Windshield  Wiper/
Washer  Switch  (86.65.42)  
                     Wiper Pivot  Arm  (84.15.03)  
 
  

General Infor
mation - Gene
ral Service Information
Description an
d Operation
Safety Notice


Appropri
ate service me
thods and proper repair procedures are essential for the safe, reliable operation of all motor vehicles,
as well as the safety of the person do ing the work. This manual provides genera l directions for accomplishing service and
repair work with tested, effect ive, techniques. Following them will help assure reliability.
There are numerous variations in procedures, techniques, tools, and parts for servicing vehicles, as well as in the skill of the
person doing the work. This manual cannot possibly anticipate all such variations and provide advice or cautions as to each.
Accordingly, anyone who depart s from the instructions provided in the manua l must first establish that neither personal
safety nor vehicle integrity is compromised from choices of methods, tools or parts.
Notes, Ca
utions and Warnings
Throughout
this manual, important inform
ation is highlighted by the use of notes, cautions and warnings. NOTES give
additional information on a topic or proc edure, CAUTIONS are given to prevent da mage to the vehicle, and WARNINGS are
given to prevent personal injury.

Worksh
op Manual Organization
This
manual incorporates descript
ive, diagnostic, and repair information to help trained Jaguar technicians complete service
and rectification procedures. The informat ion can be accessed by choosing the appropriate five digit section number. For
example, Section 412-03 covers air conditioning , which is part of the Climate Control System.
The manual is organized into groups covering generic aspects of the vehicle systems; the first digit of the section
number represents a group se lected from the following:
1. General Information.
2. Chassis.
3. Powertrain.
4. Electrical.
5. Body and Paint.
Each of the groups comprises sections re lating to specific areas of the vehicle.
The second and third digits of the section number indicate the vehicle system.
The last two digits of the se ction number define the system covered, more specifically.
Each section comprises one or more of the following sub-sections:
Specification

Wh en t
he vehicle is being reco
vered by rear suspended tow:
The ignition key must be remo ved from the ig
nition switch to lock the stee
ring with the front wheels facing straight
ahead.
The re ar
wheels must be
correctly positioned in the lifting cradle and securely tied down.
Em
ergency Towing
WARNING: IF THE

ENGINE IS NOT
RUNNING, THE STEERING WILL BECOME HEAVY AND THE FORCE NECESSARY TO
EFFECTIVELY APPLY THE BRAKES WILL BE GREATLY INCREASED.
• CAUTIONS:
A vehicle with a defective transmission must be towed by rear suspended tow.
The vehicle towing point is not suit able for use with a solid tow-bar.
Do not use the crossbeam tie bar as a towing location.
When the vehicle is being towed on its own wheels:
Loc a
l regulations for the towing of ve
hicles must be followed. In some co untries the registration number of the
towing vehicle and an 'On Tow' sign or warning triangle must be displayed at the rear of the towed vehicle.
The gear s
elector lever
must be in Neutral.
The
ignition switch must be in positi
on II to release the steering lock and make the direction indicators, horn and
stop lamps operate.
A di
stance of 0.8 km (0.5 mi
le) must not be exceeded.
A spe
ed of 48 km/h (30 mph) must not be exceeded.
The tow rope must be attached using th
e towi
ng location provided; refer to Front Towing Point in this section.

Rear Su
spended
Tow

3. Lower front of vehicl
e.

4. W
A
RNING: ENSURE THAT THE DOWEL OF TOOL 204-114
IS CORRECTLY POSITIONED ACROSS THE SUSPENSION TURRET
SLOT.
Locate special tool in suspension turret slot.
Pas s
special tool 204-114 thro
ugh slot in suspension turret
and rotate stem to locate dowel.

5. WARNING: WHE N
TIGHTENING
TOOL NUT, USE LOWER
DOWEL AS A GUIDE TO ENSURE THAT THE TOOL STEM DOES
NOT ROTATE AND DISTURB POSITION OF DOWEL IN
SUSPENSION TURRET.
Tighten nut of special tool 204-114 to full extent, to achieve
suspension mid-laden position.
6. Ra
ise front of vehicle and support
on stands. refer to Section
100-02.
7. Remove appropriate road wheel. Refer to Section 100-02.

8. Remove an d discard tiestraps se
curing wheel speed sensor
harness to upper wishbone.
9. Move steering to appropriate full lock for access to suspension.

10 . R
emove nut securing upper wish
bone ball joint to vertical
link.
11. CAUTION: Do not use special tool 211-098 in the

Ensure spring
upper se
at is correctly positioned in turret.
Engage tool dowel in turret slo
t.
R
o
tate adjuster of Special Tool 204-111 to lightly tension
spring.

17 . Ins
tall guide pins ( supplied with Special Tool 204-111) in
spring pan/wishbone bolt locations.

18 . WARNING: WHE
N ROTATING TOOL ADJUSTER, ENSURE
THAT TOOL STEM DOES NOT TU RN AND DISTURB POSITION OF
DOWEL IN SUSPENSION TURRET.
Install spring pan to wishbone securing bolts.
Ro t
ate tool adjuster to gradua
lly increase spring tension.
Pr
ogressively install but do no
t tighten spring pan securing
bolts.
Tigh ten spring pan
bolts to 70-90Nm.
Ensure spri
ng
lower seat is co
rrectly positioned in spring
pan.

19 . WARNING: WHE
N ROTATING TOOL ADJUSTER, ENSURE
THAT TOOL STEM DOES NOT TU RN AND DISTURB POSITION OF
DOWEL IN SUSPENSION TURRET.
Remove Special Tool 204-111 from suspension.
Rotat
e adjuster of Special Tool to release tension on
spring.
R otate
tool stem to release dowel from turret.
With
draw tool and adaptor
.assembly.
20
. Lower vehi
cle to working heig
ht and support on stands.
21. Install wheel speed sensor.
Positi
on wheel speed sensor on vertical link.

20. WARNING: WHE
N ROTATING TOOL ADJUSTER, ENSURE
THAT TOOL STEM DOES NOT TU RN AND DISTURB POSITION OF
DOWEL IN SUSPENSION TURRET.
Install spring pan to wishbone securing bolts.
Ro t
ate tool adjuster to gradua
lly increase spring tension.
Pr
ogressively substitute spri
ng pan securing bolts for
guide pins.
Tighten spring pan
bolts to 70-90Nm.
Ensure spri
ng
lower seat is co
rrectly positioned in spring
pan.

21 . WARNING: WHE
N ROTATING TOOL ADJUSTER, ENSURE
THAT TOOL STEM DOES NOT TU RN AND DISTURB POSITION OF
DOWEL IN SUSPENSION TURRET.
Remove Special Tool 204-111 from suspension.
Rotat
e adjuster of Special Tool to release tension on
spring.
R o
tate tool stem to release dowel from turret and
withdraw tool assembly.
22 . Lower vehi
cle to working heig
ht and support on stands.

23 . Inst
all wheel speed sensor.
Posi
ti
on wheel speed sensor on vertical link.
Instal

l sensor securing bolt
and tighten to 8-10Nm.
24. Connect wheel speed sensor harness.
1. Connect wheel speed sensor harness to sensor.

Front Suspension - Fron
t Shock Absorber
Re
moval and Installation
Remov

al
S
pecial Tool(s)

Front Camber Tie-do

wn Link
204-114 (JD 133)
1. CAUTION: Replacement of nuts and bolts: Various
thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt
can be used.
For additional informat ion, refer to Section 100
-0
0 General
Informati

on
.
R
aise the front of the vehicle.
For additional informat ion, refer to Section 100
-0
2 Jacking and
Liftin

g
.

2.
Ful
ly slacken the adjuster nut of the special tool 204-114 and
position in the center of the road spring.

3. W
ARNING: ENSURE THAT THE DOWEL OF THE SPECIAL
TOOL 204-114 IS CORRECTLY POSITIONED ACROSS THE
SUSPENSION TURRET SLOT.
Locate the special tool in the suspension turret slot.
Pass
the upper dowel through the slot in the suspension
turret and rotate to locate the dowel.
4. Lower the front o
f
the vehicle.
5. WARNING: WHEN TIGHTENING THE TOOL NUT, USE THE
LOWER DOWEL AS A GUIDE TO ENSURE THAT THE TOOL STEM
DOES NOT ROTATE AND DISTURB THE POSITION OF THE DOWEL
IN THE SUSPENSION TURRET.
Tighten the nut of the special tool 204-114 to its full extent, to
achieve a suspension mid-laden position.

2. Ins
tall Special Tool 204-111 and spring assembly in suspension

turret.
P
osition spring assembly and Special Tool in suspension
turret.
Ensure spri
ng upper rubber se
at is correctly positioned
and fully seated.
Engage tool
dowel in turret slot.

3. Position spr
ing pan on lower wishbone.
Ro

tate adjuster of Special Tool to lightly tension spring.
Al

ign spring pan with lower wishbone bolt locations.

4. Inst
all suitable guide pins in
spring pan/wishbone bolt
locations.
5. WARNING: WHEN ROTATING TOOL ADJUSTER, ENSURE
THAT TOOL STEM DOES NOT TU RN AND DISTURB POSITION OF
DOWEL IN SUSPENSION TURRET.
Install spring pan to wishbone securing bolts.