JAGUAR XFR 2010 1.G Workshop Manual

NOTE: The illustration may indicate either hand of the service panel, the opposite hand will be similar.

Item Description 1 Luggage compartment lid 2 Rear bumper cover 3 Rear bumper 4 Back panel 5 Rear bumper mounting L/H 6 Rear bumper mounting R/H 7 Quarter panel 8 Quarter panel lower extension 9 Rear wheelhouse outer 10 Spare wheel well 11 Rear floor side extension 12 Rear side member section 13 Rear side member closing panel section Time schedules, rear end

The following information shows the total time taken to replace single panels and complete assemblies. This time includes
removal of Mechanical, Electrical and Trim, (MET), items, plus paint times based on Metallic Clear Over Base Paint, (blends to
adjacent panels are not included)

The times shown were generated by Thatcham, (the Motor Insurance Repair Research Centre), and are to be used as a guide
only.

Single panel times
Panel Description Hours Luggage compartment lid 7.5 Rear bumper cover 6.6 Back panel 9.4 Quarter panel L/H 23.2 Quarter panel R/H 24.2 Headliner remove and install 3.3 Rear window glass remove and install 1.7 Rear subframe and rear suspension remove and install 5.2 Combination panel replacement times

The following panel combination times show the total time to remove/install body panels, MET items and paint times based on
Metallic Clear Over Base Paint process, (blends to adjacent panels are not included).

Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel Back panel Headliner remove and install Rear window glass remove and install Total Time L/H 35.2
R/H 35.9 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel L/H and R/H Back panel Headliner remove and install Rear window glass remove and install Total Time 44.7 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel Back panel Rear wheelhouse outer Rear side member section

Rear side member closing panel section Spare wheel well Rear floor side extension Rear subframe and rear suspension remove and install Headliner remove and install Rear window glass remove and install Total Time L/H 54.0
R/H 54.5 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel L/H and R/H Back panel Rear wheelhouse outer L/H and R/H Rear side member section L/H and R/H Rear side member closing panel section L/H and R/H Spare wheel well Rear floor side extension L/H and R/H Rear subframe and rear suspension remove and install Headliner remove and install Rear window glass remove and install Total Time 70.5 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel Back panel Rear side member section Rear side member closing panel section Spare wheel well Rear floor side extension Rear subframe and rear suspension remove and install Headliner remove and install Rear window glass remove and install Total Time L/H 50.1
R/H 50.2 Combination panel times
Panel Description Hours Rear bumper cover Rear bumper Back panel Spare wheel well Rear subframe and rear suspension remove and install Total Time 26.8

Rear End Sheet Metal Repairs - Back Panel
Removal and Installation
Removal Published: 11-May-2011


1. NOTE: The back panel is manufactured from mild
steel.

The back panel is serviced as a separate weld-on panel, it
includes the back panel inner, right-hand and left-hand rear
bumper mountings, it also includes its weld studs.









2. The back panel is replaced in conjunction with:
Rear bumper cover
Rear bumper

3. For additional information relating to this repair procedure please see
the following: Health and Safety Precautions / Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

4. Remove the rear bumper.
For additional information, refer to: Rear Bumper (501-19 Bumpers, Removal and Installation).

5. Remove the battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

6. Remove the battery tray.

7. Disconnect the generator electrical connectors.

8. Remove the loadspace left-hand trim panel.
For additional information, refer to: Loadspace Trim Panel LH (501-05 Interior Trim and Ornamentation, Removal and Installation).

9. Remove any electrical components in the local area of repair to prevent
damage.

10. Remove the auxiliary junction box (AJB).
For additional information, refer to: Auxiliary Junction Box (AJB) (418-00 Module Communications Network, Removal and Installation).

11. Release the external back panel wiring harness and pull through into the
loadspace.

Interior Trim and Ornamentation, Removal and Installation).

14.
15. Remove the spare wheel and tire (if equipped).

















Remove the subwoofer speaker (if equipped).




















16.
Release and position the back panel and loadspace wiring harness to
one side.

17. Remove the luggage compartment latch striker.

18. Remove the right-hand and left-hand forced air extraction grilles.

19. Remove the right-hand and left-hand muffler and tailpipe.
For additional information, refer to: Muffler and Tailpipe (309-00A,
Removal and Installation) /
Muffler and Tailpipe (309-00B, Removal and Installation) /
Muffler and Tailpipe (309-00C, Removal and Installation).

20. Remove the right-hand and left-hand muffler and tailpipe heatshield. www.JagDocs.com

21. NOTE: Where applicable spot welds must be drilled from the
inside, this will enable the new panel to be spot welded on installation.
The lowest spot weld to the quarter panel lower extension has to be
drilled from outside and MAG plug welded on installation.
Drill out the spot welds.



22. Separate the joints and remove the old panel.

Installation

1. Prepare the old and new panel joint surfaces.

2. Offer up the new panel and clamp into position. Check alignment, if
correct, proceed to next step, if not rectify and recheck before
proceeding.

3. Remove the new panel.

(100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

4. Remove the rear wheel and tire.
For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

5. Remove the rear fender splash shield.

Removal and Installation).

7. Remove the battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

8. Disconnect the generator electrical connectors.

9. If the left-hand rear quarter panel is to be repaired, remove the
loadspace left-hand trim panel.
For additional information, refer to: Loadspace Trim Panel LH (501-05 Interior Trim and Ornamentation, Removal and Installation).

10. If the right-hand rear quarter panel is to be repaired, remove the
auxiliary junction box (AJB).
For additional information, refer to: Auxiliary Junction Box (AJB) (418-00 Module Communications Network, Removal and Installation).

11. Remove any electrical components in the local area of repair to prevent
damage.

12. Remove the rear muffler.
For additional information, refer to: Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).

13. Remove the exhaust muffler and tailpipe heatshield.

14. Remove the rear scuff plate trim panel.
For additional information, refer to: Rear Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

15. Remove the loadspace trim panel.
For additional information, refer to: Loadspace Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

16. Remove the forced air extraction grille.

17. Release and lay aside the back panel and loadspace wiring harness.

18. Remove the luggage compartment lid weatherstrip.

19. Remove the rear bumper cover side retainer.

20. Remove the roof moulding.

21. Remove the headliner.
For additional information, refer to: Headliner (501-05 Interior Trim and Ornamentation, Removal and Installation).

22. Remove the side air curtain module.
www.JagDocs.com

Supplemental Restraint System, Removal and Installation).

23. Remove the rear window glass.

24. Remove the audio unit antenna amplifier.
For additional information, refer to: Audio Unit Antenna Amplifier (415-01A Information and Entertainment System, Removal and
Installation).

25. If the left-hand rear quarter panel is to be repaired, remove the diversity
antenna module.

26. Remove the C-Pillar side impact sensor.
For additional information, refer to: C-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).

27. Remove the rear door striker.

28. Remove the luggage compartment lid.

29. If the right-hand rear quarter panel is to be repaired, drain the fuel tank.
For additional information, refer to: Fuel Tank Draining (310-00 Fuel System - General Information, General Procedures).

30. If the right-hand rear quarter panel is to be repaired, remove the fuel
filler door.

31. If the right-hand rear quarter panel is to be repaired, remove the fuel
tank filler pipe.
For additional information, refer to: Fuel Tank Filler Pipe (310-01 Fuel
Tank and Lines - 3.0L, Removal and Installation) /
Fuel Tank Filler Pipe (310-01 Fuel Tank and Lines - 4.2L, Removal and
Installation).

32. Remove the luggage compartment lid hinge.