JAGUAR XFR 2010 1.G Workshop Manual

12. If the right-hand rear floor side extension is to be repaired,
spot weld the AJB mounting bracket as indicated.












13. Dress all welded joints.

14. Make sure any remaining areas of bare metal created during this
procedure are treated with a zinc primer prior to the installation of outer
panels.


15. NOTE: Make sure all underbody joints are fully sealed following this
repair procedure.

The installation of associated panels and components is the reversal of
removal procedure.

(100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).


5. NOTE: This procedure assumes that if the rear side member closing
panel section is damaged, the rear side member section will also be
damaged. Therefore the replacement procedure for the rear side member
closing panel section is combined within the rear side member section
procedure.
Remove the rear side member section.
For additional information, refer to: Rear Side Member Section (501-30 Rear End Sheet Metal Repairs, Removal and Installation).

Installation

1. The installation of associated panels and components is the reversal of
removal procedure.

Rear End Sheet Metal Repairs - Rear Side Member Section
Removal and Installation

Removal Published: 11-May-2011


1. NOTE: The rear side member section is manufactured from
High Strength Low Alloy Steel, 350MPa, (HSLA350).

The rear side member section is cut from the rear side
member service panel.










2. This procedure assumes that if the rear side member section is
damaged, the rear side member closing panel section will also be
damaged. Therefore this procedure combines the repair of the rear side
member section and the rear side member closing panel section.


3. NOTE: The rear side member closing panel section is
manufactured from High Strength Low Alloy Steel, 350MPa,
(HSLA350).

The rear side member closing panel section is cut from the
rear side member closing panel service panel.









4. In this procedure, to make sure the vehicle is correctly aligned, it must
be placed on an approved alignment jig.

5. The rear side member section is replaced in conjunction with:
Rear bumper cover
Rear bumper
Luggage compartment lid
Back panel
Spare wheel well
Towing eye bracket
Rear floor side extension
Rear side member closing panel section
Rear subframe and rear suspension, as an assembly

6. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) / www.JagDocs.com

Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

7. Disconnect the generator electrical connectors.

8. Remove the luggage compartment lid.
For additional information, refer to: Luggage Compartment Lid (501-03 Body Closures, Removal and Installation).

9. Remove the spare wheel well.
For additional information, refer to: Spare W heel Well (501-30 Rear End Sheet Metal Repairs, Removal and Installation).

10. Remove the rear floor side extension.
For additional information, refer to: Rear Floor Side Extension (501-30 Rear End Sheet Metal Repairs, Removal and Installation).

11. Remove the rear muffler hanger bracket from the side member.


12. NOTE: The measurements shown allow the section to
be performed, avoiding the inner reinforcements and
allowing for a minimum 50mm staggered joint with the rear
side member closing panel section. The measurement is
taken from the edge of the hole in the rear side member,
not the inner reinforcement.

Mark out the position where the rear side member section
MAG butt joint is to be made. Cut through the rear side
member at this point, also cutting through the rear side
member closing panel as indicated.

13.


































14. CAUTION: Care should be taken not to cut through
into the rear side member.

Mark out the position where the rear side member closing
panel section MAG butt joint is to be made. Cut through the
rear side member closing panel at this point as indicated.






























Drill out the spot welds from the rear side member closing
panel remnant.













15. Separate the joints and remove the rear side member closing panel
remnant.

15. NOTE: Spot welds must be installed 5mm away from
the originals and in the same quantities, whenever this is
possible. Where this is not possible, spot welds should be
installed adjacent to the original. Where there is adhesive
in the original joint, spot welds should be installed through
the original.

Spot weld the rear side member closing panel section to
the rear side member as indicated.







16. Dress the spot welds.

17. Make sure any remaining areas of bare metal created during this
procedure are treated with a zinc primer prior to the installation of outer
panels.

18. The installation of associated panels and components is the reversal of
removal procedure.
1. Tighten the rear muffler hanger bracket bolts to 25 Nm. www.JagDocs.com

Rear End Sheet Metal Repairs - Rear Wheelhouse Outer
Removal and Installation

Removal Published: 11-May-2011

1. NOTES:


The rear wheelhouse outer is manufactured from mild
steel.


The illustration shows the right-hand service panel,
the left-hand is similar but without the fuel filler aperture.

The rear wheelhouse outer is serviced as a separate
weld-on panel.











2. The rear wheelhouse outer is replaced in conjunction with:
Rear bumper cover
Quarter Panel
Rocker panel (rear, dog leg, part as a minimum)
Rocker panel inner reinforcement section
Quarter panel inner reinforcement, (new service panel required to
enable rear wheelhouse outer replacement)
Luggage Compartment Lid
Rear window glass
Headliner

3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

4. Remove the quarter panel.
For additional information, refer to: Quarter Panel (501-30 Rear End Sheet Metal Repairs, Removal and Installation).