electrical JAGUAR XFR 2010 1.G Workshop Manual

Parking Aid - Proximity Camera
Diagnosis and Testing

Principles of Operation Published: 30-Apr-2014

For a detailed description of the rear view camera system, refer to the relevant Description and Operation section of the
workshop manual.

Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
NOTES:


If a control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the Warranty
Policy and Procedures manual, or determine if any prior approval programme is in operation, prior to the installation of a new
module/component.


When performing voltage or resistance tests, always use a digital multimeter accurate to three decimal places, and with
an up-to-date calibration certificate. When testing resistance always take the resistance of the digital multimeter leads into
account.


Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.
1. Verify the customer concern

2. Visually inspect for obvious signs of damage and system integrity

Visual Inspection
Mechanical Electrical
Touch screen
Rear view camera
Fuses
Wiring harnesses and connectors
Touch screen
Rear view camera
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step

4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart, alternatively check for
Diagnostic Trouble Codes (DTCs) and refer to the DTC Index

5. Check DDW for open campaigns. Refer to the corresponding bulletins and SSMs which may be valid for the specific
customer complaint and carry out the recommendations as required

Symptom Chart

Symptom Possible Cause Action Rear view camera
image slow to react
System operation within
specification
NOTE: After selecting reverse, it may take up to 20 seconds for the
image to be displayed.
No further action necessary Blank screen
Rear view camera not
functioning
GO to Pinpoint Test A. Blue screen
Video in signal absent
GO to Pinpoint Test B. No tracking lines
Missing/invalid reverse
gear signal
LIN fault
Using the manufacturer approved diagnostic system, check the
central junction box for related DTCs and refer to the relevant
DTC index
GO to Pinpoint Test C.

Symptom Possible Cause Action Frozen tracking lines
LIN data gateway fault
GO to Pinpoint Test D. Pinpoint Tests

PINPOINT TEST A : PERMANENT BLANK SCREEN TESTS TEST
CONDITIONS DETAILS/RESULTS/ACTIONS A1: PERMANENT BLANK SCREEN TEST 1
NOTE: A blank screen is the default display when the rear view camera is not transmitting an image. 1 Refer to the electrical circuit diagrams and check the power and ground connections to the rear view camera Are the power and ground circuits within specification? Yes
GO to A2. No
Repair power or ground circuit as necessary A2: PERMANENT BLANK SCREEN TEST 2
CAUTION: Do not probe the coaxial cable connectors as they are prone to damage.
NOTE: A DC resistance measurement is not a reliable test method as the system operates at low voltage and high
frequency. 1 Check the integrity of the rear view camera coaxial cable connectors (at rear view camera, the touch screen and in-line connectors) 2 Check the coaxial cable for excessive bending, clamping and insulation damage Is the rear view camera coaxial cable disconnected or damaged? Yes
Reconnect or install a new coaxial cable as necessary
No
Install a new rear view camera
PINPOINT TEST B : BLUE SCREEN TESTS TEST
CONDITIONS DETAILS/RESULTS/ACTIONS B1: BLUE SCREEN TEST 1
NOTE: A blue screen is the default display when the video in signal is absent. 1 Select reverse gear and observe the touch screen Is the touch screen blue?
Yes
Check the integrity of the rear view camera coaxial cable connectors (at rear view camera, the touch
screen and in-line connectors), and retest
No
GO to Pinpoint Test A.
PINPOINT TEST C : ABSENT TRACKING LINES TESTS TEST
CONDITIONS DETAILS/RESULTS/ACTIONS C1: ABSENT TRACKING LINES TEST 1 1 Refer to the electrical circuit diagrams and check the rear view camera LIN bus circuit for short circuit to ground, short circuit to power, open circuit, high resistance Is a LIN bus circuit fault present? Yes
Repair the LIN bus circuit as necessary
No
Install a new rear view camera
PINPOINT TEST D : FROZEN TRACKING LINES TESTS TEST CONDITIONS DETAILS/RESULTS/ACTIONS D1: FROZEN TRACKING LINES TEST 1 www.JagDocs.com

Published: 07-Aug-2014
Battery and Charging System - General Information - Battery Care
Requirements
Description and Operation
1. INTRODUCTION

This document defines the requirements for care and maintenance of batteries, and the standard of battery care at dealers and
retailers for new vehicles.

This applies to all types of 12 Volt Lead Acid Batteries used in Jaguar and Land Rover vehicles whether they are conventional
flooded technology or Absorbed Glass Mat (AGM – also known as Valve Regulated Lead Acid (VRLA)) technology and also
applies to both Primary, Secondary and Auxiliary Batteries. AGM batteries offer improved resistance to cycling as seen in stop
start applications.

In order to prevent damage to the battery and ensure a satisfactory service life, all processes detailed within this document
must be rigorously adhered to.
It is equally important therefore to note the following key points:

All new vehicles leave the factory with either a transit relay installed and/or have a transit mode programmed into the
vehicle control modules. The transit relay must be removed and the transit mode disabled (where applicable) using an
approved diagnostic system, NOT MORE THAN 72 HOURS before the customer takes delivery.
The battery can be discharged by the following mechanisms:
- Self Discharge: - A lead acid battery will very slowly discharge itself due to its own internal chemical processes
whether it is connected to a vehicle or not.
- Quiescent Discharge: - The vehicle electrical systems when connected to the battery will draw charge from the
battery.

12 Volt Lead Acid Batteries rely on internal chemical processes to create a voltage and deliver current. These processes and
the internal chemical structure of the battery can be damaged if the battery is allowed to discharge over a number of weeks /
months, or is left in a discharged state for a lengthy time period.

On vehicles with conventional ignition keys, these must not be left in the ignition lock barrel when the transit relay
has been removed, otherwise quiescent current will increase and the battery will discharge more rapidly.
For keyless vehicles, the Smart Key must be stored at least 5m (16 ft) away from the vehicle when the vehicle is
parked or stored.
AGM Batteries are fully sealed and cannot have the electrolyte level topped up.


NOTE: Dealers and retailers involved in the storage / handling of vehicles and replacement batteries have a responsibility
to ensure that only a fully charged battery may be processed through the distribution selling chain.
2. GENERAL RULES FOR BATTERY CARE
2.1 Dealer Demonstration Vehicles

Vehicles used as dealer demonstrator(s), in a showroom, must be connected to a JLR approved showroom conditioner capable
of delivering 50 Amps. This will prevent the battery from being damaged.
2.2 Software Reflash, SDD work or Ignition On related workshop activities

Due to the high electrical current demand and high depth of discharge that can occur during vehicle software re-flash activities,
SDD work or ignition on (power mode 6) related work in the workshop, vehicles that are undergoing such activities MUST have a
JLR approved power supply capable of delivering 50 Amps or more.
2.3 Extended Vehicle Rework

For any extended vehicle rework that results in consuming vehicle power, either the battery should be disconnected or a JLR
approved power supply connected.
2.4 Jump Starting New vehicles before they have been delivered to the customer

It is the dealer / retailers responsibility to make sure the battery is not allowed to discharge by following the
instructions and processes defined in this manual.
However, if circumstances dictate that a new vehicle must be jump started due to a discharged battery whilst the
vehicle is in the dealer / retailers care, the battery on this vehicle must be replaced with a new one prior to delivery
to the customer at the dealer / retailers liability.
The vehicle should also undergo investigation as to why the battery became discharged.
Do not connect the jump starting cable to the negative (-) terminal of the battery. Always connect to the recommended
earth point. As defined in the owners handbook or service documentation for that vehicle. 2.5 AGM Batteries

AGM batteries must not be charged above 14.8 Volts. Doing so will damage them.
AGM Batteries must be tested with a capable battery tester as detailed in the Equipment section (Section 5) of this

procedure.


NOTE: Under no circumstances should the battery be disconnected with the engine running because under these
conditions the generator can give a very high output voltage. This high transient voltage will damage the electronic
components in the vehicle. Loose or incomplete battery connections may also cause high transient voltage.
3. HEALTH AND SAFETY PRECAUTIONS

WARNINGS:


BATTERY CELLS CONTAIN SULPHURIC ACID AND EXPLOSIVE MIXTURES OF HYDROGEN AND OXYGEN GASES. IT IS
THEREFORE ESSENTIAL THAT THE FOLLOWING SAFETY PRECAUTIONS ARE OBSERVED.


Batteries emit highly explosive hydrogen at all times, particularly during charging. To prevent any potential form of
ignition occurring when working in the vicinity of a battery:
Do not smoke when working near batteries.
Avoid sparks, short circuits or other sources of ignition in the battery vicinity.
Switch off current before making or breaking electrical connections.
Ensure battery charging area is well ventilated.
Ensure the charger is switched off when: a) connecting to a battery; b) disconnecting from the battery.
Always disconnect the ground cable from the battery terminal first and reconnect it last.


Batteries contain poisonous and highly corrosive acid. To prevent personal injury, or damage to clothing or the vehicle,
the following working practices should be followed when topping up, checking electrolyte specific gravity, removal, refitting or
carrying batteries:
Always wear suitable protective clothing (an apron or similar), safety glasses, a face mask and suitable gloves.
If acid is spilled or splashed onto clothing or the body, it must be neutralized immediately and then rinsed with clean
water. A solution of baking soda or household ammonia and water may be used as a neutralizer.
In the event of contact with the skin, drench the affected area with water. In the case of contact with the eyes, bathe
the affected area with cool clean water for approximately 15 minutes and seek urgent medical attention.
If battery acid is spilled or splashed on any surface of a vehicle, it should be neutralized and rinsed with clean water.
Heat is generated when acid is mixed with water. If it becomes necessary to prepare electrolyte of a desired specific
gravity, SLOWLY pour the concentrated acid into water (not water into acid), adding small amounts of acid while
stirring. Allow the electrolyte to cool if noticeable heat develops. With the exception of lead or lead-lined containers,
always use non-metallic receptacles or funnels. Do not store acid in excessively warm locations or in direct sunlight.


Due to their hazardous contents, the disposal of batteries is strictly controlled. When a battery is scrapped, ensure it is
disposed of safely, complying with local environmental regulations. If in doubt, contact your local authority for advice on
disposal facilities.
4. BATTERY CARE REQUIREMENTS
4.1 RECEIPT OF A NEW VEHICLE

Within 24 hours of receipt of a new vehicle, a battery condition check must be carried out in accordance with the battery test
process utilizing a JLR approved tester as outlined in the Equipment section (Section 5) of this procedure.


NOTE: The Midtronics code from the tester must be recorded on the form.

Any actions must be carried out in accordance with the table shown in the Determining Battery Condition section (Section 6)
of this procedure. The details must be recorded on the New Vehicle Storage Form which is part of the new vehicle storage
document.
For additional information, refer to: New Vehicle Storage Form (100-11 Vehicle Transportation Aids and Vehicle Storage, Description and Operation).
4.2 NEW VEHICLE STORAGE

If the vehicle is to be stored the transit relays MUST be refitted and / or the vehicle put into transport mode.

Transit relay removal / vehicle placed in normal mode should only be completed a maximum of 72 hours prior to handover to
customer
For vehicles without either a transit mode or transit relay the battery negative cable must be DISCONNECTED from the battery.
The battery must be tested and/or re-charged every 30 days and MUST be re-charged after every 90 day period.

NOTE: The Midtronics code from the tester must be recorded on the form. www.JagDocs.com

Published: 21-Dec-2012
Battery and Charging System - General Information - Quiescent Drain
Description and Operation

VEHICLE QUIESCENT CURRENT TESTING

On vehicles fitted with a Battery Monitoring System (BMS), the diagnostic routine for quiescent drain testing in the approved
Jaguar or Land Rover diagnostic system should be utilized.

If a customer complains of a vehicle battery that discharges continuously or when left for a prolonged period of time, it is
recommended that a quiescent drain test is performed as described below.

The battery drain should be measured using the approved Jaguar or Land Rover diagnostic system or a Digital Multi-Meter
(DVOM). A procedure for quiescent drain measurement using the diagnostic system is available in the Diagnosis and Testing
section of the Workshop Manual. The vehicle should be in the locked/armed state (for example vehicle alarm fully armed), all
doors, engine and luggage compartment lids are open and latched (so as to appear closed from an electrical point of view).
The test should take place after the vehicle has entered shutdown mode. The time taken for this to occur after the ignition is
switched off varies according to model (Refer to the Topix On line resource for details).

When the vehicle is armed, the effect of the security system Light Emitting Diode (LED) flashing is to cause a pulsation in the
measured current drain. In this case, either the average current should be taken (using a Digital Multi- Meter (DVOM) with an
averaging system) or the current reading taken, ignoring the brief high current peaks.
EQUIPMENT
Approved Jaguar or Land Rover diagnostic system with current probeOR Digital Multi-Meter (DVOM) with current probe.

METHOD OF MEASUREMENT

Using an Approved Jaguar or Land Rover Diagnostic System.
1. Switch off all electrical loads and ensure that the ignition is off
2. Connect the current probe to the approved Jaguar or Land Rover diagnostic system
3. Calibrate the probe
4. Install a clamp around the battery lead/junction box lead
5. Go to the Quiescent Current Testing section in this procedure

Using a digital multimeter

Do not use an in-line DVOM to measure the quiescent drain on vehicles fitted with an electronic throttle (for example XK 2006
onwards). The current exceeds the maximum amount the fuse in the DVOM is capable of handling.
1. Switch off all electrical loads and ensure that the ignition is off
2. Connect the current probe to the digital multmeter
3. Calibrate the probe
4. Install a clamp around the battery lead/junction box lead
5. Go to the Quiescent Current Testing section in this procedure

QUIESCENT CURRENT TESTING

1. Switch ignition to ‘on’ or select ignition mode in keyless vehicles and switch to ‘off’ (do not crank)
2. Remove key from ignition switch (if equipped)
3. Open and latch all doors, hood and luggage compartment lid
4. Lock the vehicle using the remote function on the remote handset. (Single lock only to avoid volumetric alarm arming)
5. Remove any other potential electrical drains such as accessories plugged into accessory sockets
6. Record the amperage readings after the shutdown period referenced in the Topix on line resource for details. Note all
cars from 10MY onwards and XK from 07MY and XF from 08MY should be less than 30mA after 30 minutes
7. Record the final reading on the battery report form

The preferred method of testing following an excessive current consumption figure is to use a current probe around individual
junction box leads to the various suspected circuits to identify a potential cause. This is in preference to the old method of
removing fuses for the following reasons:

The drain may be caused by a module remaining active and preventing the quiescent drain from reducing to normal
levels
The drain may be caused by a relay winding that is activated. Pulling the fuse can allow this to ‘reset’ and the drain will
be lost and go un-diagnosed

QUIESCENT DRAIN - TYPICAL VALUES


NOTE: The quiescent drain after the initial shutdown period should not exceed the value shown in the table.

Jaguar Quiescent Drain Values
MODEL SHUT DOWN PERIOD (minutes) TYPICAL VALUES BATTERY DRAIN (mA) XJS 3.2 60 <30 Sovereign 3.2 60 <37.3

Europe

Rest of
world Vehicles fitted without electrical optional extras Vehicles fitted with electrical optional extras Vehicles fitted with 2.7L diesel engine 90 Ahr 90 Ahr 90
Ahr Vehicles fitted with 3.0L petrol engine 80 Ahr 90 Ahr 90
Ahr Vehicles fitted with 4.2L petrol engine 90 Ahr 90 Ahr 90
Ahr Battery cold cranking Specification
Item Specification 90 Ahr 800 Amps 80 Ahr 700 Amps Torque Specifications
Description Nm lb-ft lb-in Battery positive cable to rear junction box retaining nut 12 9 - Battery monitoring system retaining nut to battery positive terminal 5 - 44 Battery ground cable to body retaining bolt 12 9 - Battery tray 10 - 89 Battery cable terminal 6 - 53 Battery clamp bolt 8 - 71

Battery, Mounting and Cables - Battery and Cables - Overview
Description and Operation

OVERVIEW

Single Battery Vehicles Published: 18-Jun-2014

Mounted on the battery negative terminal is a BMS (battery monitoring system) module. The BMS module is integral with the
battery negative cable and is controlled by the ECM (engine control module).


CAUTION: To avoid damaging the battery monitoring system module, always use a suitable body ground point rather than
the battery negative terminal when connecting a slave power supply to the vehicle.

If a new battery is fitted to the vehicle, the BMS module will require re-calibrating using the Jaguar approved diagnostic
system.

Fitted on the battery positive terminal is a transit relay. The transit relay must be removed from the vehicle during the
Pre-Delivery Inspection (PDI). For additional information, refer to the PDI Manual.

The vehicle battery provides power to the BJB (battery junction box). The BJB contains 3 megafuses, delivering power to the RJB (rear junction box), the CJB (central junction box) and the EJB (engine junction box). In addition to containing fuses and
relays, the RJB and RJB contain software to control a number of vehicle systems. These functions are covered in the appropriate sections of this manual.
Dual Battery System Vehicles - TD42.2L Engine Variants Only

Two batteries are fitted to accommodate the dual battery system used for the Stop/Start system.

A primary battery is located in the luggage compartment floor in a plastic molded tray and secured with a metal rod. The
secondary battery is located in the DBJB (dual battery junction box).
The primary battery is a 90Ahr, 850A CCA AGM Battery.
The secondary battery is a 14Ahr, 200A CCA Absorbed Glass Mat (AGM) Battery.

A BMS (battery monitoring system) control module is mounted on the primary battery negative terminal. The BMS control
module is integral with the battery negative cable and is controlled by the GWM (gateway module).


CAUTION: To avoid damaging the BMS control module, always use the ground (negative (-)) terminal stud point on the
right side top mount. Never connect directly to the primary battery negative terminal when connecting a slave power supply to
the vehicle, the BMS control module can be damaged.

If a new primary battery is fitted to the vehicle, the BMS control module will require re-calibrating using a Jaguar approved
diagnostic system.

When the vehicle leaves the factory, a transit relay is fitted to the battery positive terminal. The transit relay is connected to
the CJB which limits the electrical functions to essential items only, to reduce loads on the primary battery. The transit relay must be removed from the vehicle during the PDI (Pre-Delivery Inspection). For additional information, refer to the PDI.

The primary battery provides power to the BJB. The BJB contains three megafuses, delivering power to the RJB, the EJB and the starter motor and generator. In addition to containing fuses and relays, the RJB and CJB contain software to control a number of vehicle systems. These functions are covered in the appropriate sections of this manual.

A jump start terminal is located adjacent to the EJB. A cover protects the terminal when not in use. If jump starting is
required, the cover must be removed and the positive (+) jump lead attached securely. The negative (-) jump lead is attached
to a stud located on the right side top mount in the engine compartment. The cover must be fitted to the positive terminal
when not in use.
Dual Battery System

The dual battery system is used on vehicles with the stop/start system. The dual battery system prevents the vehicle
electrical systems being subjected to undesirably low voltages during repeated engine restarts. If the electrical systems are
subject to low voltages the customer may notice degraded performance of components and systems and incorrect fault DTC
(diagnostic trouble code)'s may be stored.

The dual battery system isolates all electrical components and systems sensitive to low supply voltage from the primary
battery while an engine start is in progress, and supplies them from the secondary battery. Without the dual battery system,
the electrical power required by the TSS (Tandem Solenoid Starter) motor to crank the engine for each start would cause a
voltage drop across the entire vehicle electrical network, and cause control modules to function incorrectly and in some cases
reset and/or record DTC's.

If the dual battery system is unable to prevent electrical supplies to the vehicle systems being subjected to low voltage levels
during engine stop/start operations, due to the condition of the primary and/or secondary batteries or a system fault, the
stop/start feature is disabled.

11 Secondary battery 12 Dual Battery Junction Box (DBJB) 13 Rear Junction Box (RJB) 14 Megafuse 15 Battery Junction box (BJB) 16 Primary battery
System Operation BATTERY MONITORING SYSTEM - TD4 2.2L DIESEL VEHICLES ONLY
Periodically the battery monitoring system module will instigate a self-calibration routine. To self calibrate, the battery
monitoring system first charges the battery to its full condition.


NOTE: If the vehicle is only driven for short periods the charging process could take a number of days to complete.

Once the battery is fully charged, the battery monitoring system will discharge the battery to approximately 75% of its full
state of charge, but never lower than 12.2 V. The time taken to complete this part of the routine is dependent on the electrical
load on the vehicle.

When the second part of the routine has been successfully completed, the battery monitoring system will return the battery to
its optimum level of charge. The optimum level of charge will be between 12.6 V and 15 V, depending on battery condition,
temperature and loading.

The battery monitoring system module also monitors the battery condition with the engine switched off. If a low voltage
condition is detected the module can request the infotainment system is switched off to protect battery voltage. Once the
infotainment system has been switched off, the vehicle must be run for at least 5 minutes to charge the battery before the
infotainment system can be operated with the engine switched off.

BATTERY MONITORING SYSTEM - SINGLE AND DUAL BATTERY SYSTEM VEHICLES

When the ignition is off (power mode 0), the BMS control module records the primary battery state of charge and begins to
monitor the battery condition from this point.

If the battery state of charge falls by 7%, the BMS control module will monitor the primary battery for 5 minutes. If after the 5
minute monitoring period, the primary battery charge has continued to fall due to the quiescent drain current being too high,
the BMS control module will determine that some control modules are still 'awake'. The BMS control module sends a shutdown
message on the LIN (local interconnect network) bus to the GWM (Gateway Module). The GWM sends a CAN (controller area
network) bus message on both the medium and high speed networks to all control modules, requesting them to shutdown.

The BMS control module will monitor the primary battery state of charge for a further 5 minutes and determine if the primary
battery state of charge is still dropping. If a quiescent drain current continues, the primary battery state of charge will
continue to drop. If the state of charge falls to 12% of the initial monitoring value, the BMS control module determines that
one or more control modules are still awake and a failure to respond to the shutdown request may indicate an error state
within the control module(s).

BMS Low Battery Warning and Energy Management Messages

The BMS continuously monitors the condition of the primary vehicle battery. If excessive battery discharge occurs, the system
will begin to shut down non-essential electrical systems in order to protect the battery.

If the BMS calculates that battery condition is not within set parameters, there are 3 messages that can be displayed, 2 on the
touch screen and 1 on the message center. These inform the user that the battery is either at a low level of charge or the
engine-off power consumption limit has been exceeded.

Low Battery - Please switch engine on or system will shutdown in 3 minutes: is displayed as a Warning on the
touch screen if the engine is not running. This indicates that the battery has fallen below a predefined threshold. As
soon as the battery is charged back above this threshold then the message will be removed.
Low Battery - Please start your engine is displayed on the message center if the engine is not running. This indicates
that the battery has fallen below a predefined threshold. As soon as the battery is charged back above this threshold
then the message will be removed or it can be manually removed by pressing 'OK'.
System will shut down in 3 minutes: is displayed as an Energy management on the touch screen if the engine is not
running, and system features are causing excessive battery discharge. After 3 minutes the BMS will begin shutting
down vehicle systems. Normal system operation will resume when the engine is started.

This is based on a percentage of battery capacity available for the customer to use with the engine off. The percentage can
change based upon several factors.

Once triggered, the resetting of this message will not occur until the vehicle is driven for 10 minutes with the engine running
(to allow the battery to recoup any lost charge). However, if the engine is run for less than 10 minutes, the message will only
be displayed after an additional 5 minutes with the ignition on but engine off.

BMS Control Module Self Calibration

Periodically the BMS control module will instigate a self-calibration routine. To self calibrate, the battery monitoring system www.JagDocs.com

first charges the battery to its full condition.


NOTE: If the vehicle is only driven for short periods the charging process could take a number of days to complete.

Once the battery is fully charged, the BMS control module will discharge the battery to approximately 75% of its full state of
charge, but never lower than 12.2 V. The time taken to complete this part of the routine is dependent on the electrical load on
the vehicle.

When the second part of the routine has been successfully completed, the BMS control module will return the battery to its
optimum level of charge. The optimum level of charge will be between 12.6 V and 15 V, depending on battery condition,
temperature and loading.

The BMS control module also monitors the primary battery condition with the engine switched off. If a low voltage condition is
detected the BMS control module can request the infotainment system is switched off to protect battery voltage.

DUAL BATTERY SYSTEM - DUAL BATTERY SYSTEM VEHICLES ONLY

The dual battery system prevents electrical loads on the vehicle being subjected to low voltage levels during an ECO
(stop/start system) engine start. Low voltage can occur due to the power demand of the TSS (Tandem Solenoid Starter) motor
and could result in degraded performance of components and/or system control modules. The GWM contains the software to
control the dual battery system and electrical load management system to ensure that ECO engine starts do not affect other
vehicle systems.

The dual battery system isolates all power supply sensitive electrical components which may be affected by low voltage from
the primary battery due TSS motor operation, and supplies them with power from the secondary battery when an engine start
is in progress.

The DBJB (Dual Battery Junction Box) contains two contactors, which operate to change the power supply into two separate
circuits when an ECO engine start is required. Sensitive electrical components are supplied from the secondary battery. The
primary battery power is used exclusively to supply the TSS motor and maintain essential power loads to the engine
management system required for engine starting. The contactors are operated by the DBM (Dual Battery Module) on receipt of
LIN bus information from the GWM.
Dual Battery System - Normal State (Engine Running)



Item Description 1 Tandem Solenoid Starter (TSS) motor 2 Primary battery 3 Power and engine management system loads

4 Field Effect Transistor (FET) 5 Contactor 1 - closed 6 Contactor 2 - open 7 Secondary battery 8 Sensitive loads 9 Generator
NOTE: A = Primary battery supply

When the engine is running, the electrical systems are powered from the primary battery and the generator. The GWM and the
DBM communicate via the LIN bus and the DBM controls the DBJB contactors to isolate the secondary battery from the system
by opening its contactor.

The GWM monitors the state of charge of both the primary and secondary batteries to ensure that sufficient voltage is
available for the next ECO engine start. The GWM can apply charging to the secondary battery via the DBM and the DBJB if
required.
Dual Battery system - ECO Engine Stop/Start State



Item Description 1 Tandem Solenoid Starter (TSS) motor 2 Primary battery 3 Power and engine management system loads 4 Field Effect Transistor (FET) 5 Contactor 1 - open 6 Contactor 2 - closed 7 Secondary battery 8 Sensitive loads 9 Generator
NOTE: A = Primary battery supply, B = Secondary battery supply
When an ECO engine start is required, the DBJB must change the battery supply via the two contactors before the TSS motor