tires JAGUAR XFR 2010 1.G Repair Manual
[x] Cancel search | Manufacturer: JAGUAR, Model Year: 2010, Model line: XFR, Model: JAGUAR XFR 2010 1.GPages: 3039, PDF Size: 58.49 MB
Page 474 of 3039

Published: 11-May-2011
Wheels and Tires - Tire Pressure Monitoring System (TPMS) Module
Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Switch the igntion off.
2. Remove the right-hand front seat.
Refer to: Front Seat (501-10 Seating, Removal and Installation).
3. Refer to: B-Pillar Lower Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
4. Detach and reposition the floor covering.
5. www.JagDocs.com
Page 476 of 3039

Published: 11-May-2011
Wheels and Tires - Tire Pressure Monitoring System (TPMS) Receiver
Removal and Installation
Removal
NOTES:
Removal steps in this procedure may contain installation details.
The tire pressure monitoring system receiver is installed in the same location on both LHD and RHD vehicles.
1. Switch the ignition off.
2. Remove the left-hand floor console side trim panel.
Refer to: Floor Console Side Trim Panel (501-12 Instrument Panel and Console, Removal and Installation).
3.
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Wheels and Tires - Wheel and Tire
Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details. Published: 11-May-2011
1. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
Installation
2. Torque: 125 Nm
1. CAUTION: Apply a small amount of grease to the hub and wheel mating
surfaces before installation. Make sure the grease does not come into
contact with the vehicles braking components and the wheel stud
threads. Failure to follow these instructions may result in personal
injury.
To install, reverse the removal procedure.
Page 499 of 3039

Driveline System - General Information - Driveline System
Diagnosis and Testing
Principle of Operation Published: 11-May-2011
For a detailed description of driveline operation, refer to the relevant Description and Operation section in the workshop
manual. REFER to:
Driveshaft (205-01 Driveshaft, Description and Operation), Driveshaft (205-01 Driveshaft, Description and Operation), Driveshaft (205-01 Driveshaft, Description and Operation), Rear Drive Axle and Differential (205-02, Description and Operation),
Rear Drive Axle and Differential (205-02, Description and Operation),
Rear Drive Axle and Differential (205-02, Description and Operation),
Rear Drive Halfshafts (205-05 Rear Drive Halfshafts, Description and Operation), Rear Drive Halfshafts (205-05 Rear Drive Halfshafts, Description and Operation), Rear Drive Halfshafts (205-05 Rear Drive Halfshafts, Description and Operation).
Inspection and Verification
CAUTION: Only serviceable items can be renewed or adjusted. Failure to follow this instruction may result in the warranty
of the component being rejected.
Certain driveline trouble symptoms are also common to the engine, transmission, wheel bearings, tires, and other parts of the
vehicle. For this reason, make sure that the cause of the trouble is in the driveline before adjusting, repairing, or installing any
new components. For additional information, refer to Workshop Manual section 100-04 Noise, Vibration and Harshness.
1. Verify the customer concern by carrying out a road test of the vehicle.
2. Visually inspect for obvious signs of mechanical damage and system integrity.
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the concern is not visually evident, verify the symptom and refer to the Symptom Chart.
Identify the Condition
Gear Howl and Whine
Howling or whining of the ring gear and pinion is due to an incorrect gear pattern, gear damage or incorrect bearing preload.
Bearing Whine
Bearing whine is a high-pitched sound similar to a whistle. It is usually caused by worn/damaged pinion bearings, which are
operating at driveshaft speed. Bearing noise occurs at all driving speeds. This distinguishes it from gear whine which is speed
dependent.
As noted, pinion bearings make a high-pitched, whistling noise, usually at all speeds. If however there is only one pinion
bearing that is worn/damaged, the noise may vary in different driving phases.
A wheel bearing noise can be mistaken for a pinion bearing noise.
Chuckle
Chuckle that occurs on the coast driving phase is usually caused by excessive clearance between the differential gear hub and
the differential case bore. www.JagDocs.com
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Symptom Possible Cause Action rear drive halfshaft
Wheel bearings, brakes or
suspension components Vibration at highway speeds
Out-of-balance wheel(s) or tire(s)
Driveline out of
balance/misalignment
Driveshaft center bearing touching
body mounting point
Balance and install new wheel(s) and tire(s)
as required
REFER to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
For additional information,
REFER to: Driveline Angle Inspection (205-00 Driveline System - General Information,
General Procedures).
Refer to the Manufacturer approved
diagnostic system for driveshaft balancing
application
Check for correct spacer washer thickness.
Inspect and install new washers as required Shudder, Vibration During
Acceleration
Powertrain/driveline misalignment
High constant velocity (CV) joint
operating angles caused by
incorrect ride height
Check for misalignment. Install new
components as required. For driveshaft
alignment,
REFER to: Driveline Angle Inspection (205-00 Driveline System - General Information,
General Procedures).
Check the ride height and verify the correct
spring rate. Install new components as
required Lubricant Leak
Rear drive axle breather
Damaged seal
Rear drive axle filler plug
Rear drive axle rear cover joint
Check oil level and correct as required
Install new components as required Pinpoint Tests
PINPOINT TEST A : EXCESSIVE DRIVELINE NOISE TEST
CONDITIONS DETAILS/RESULTS/ACTIONS A1: CHECK NOISE FROM VEHICLE ON ROAD TEST 1 Road test vehicle to determine load and speed conditions when noise occurs. 2 Assess the noise with different gears selected. Does the noise occur in different gears at the same vehicle speed? Yes
Install a new rear drive axle/differential assembly.
REFER to: Axle Assembly - V6 3.0L Petrol (205-02 Rear Drive Axle/Differential, Removal and Installation).
Re-test the system for normal operation.
No
Suspect the engine or transmission. For additional information, REFER to:
Engine - 3.0L/4.2L (303-00 Engine System - General Information, Diagnosis and Testing), Engine - 2.7L Diesel (303-00 Engine System - General Information, Diagnosis and Testing), Diagnostic Strategy (307-01A Automatic Transmission/Transaxle - V6 3.0L Petrol, Diagnosis and Testing).
Page 566 of 3039

Removal
1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.
2. Remove the LH rear wheel and tire.
Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
3. With assistance, remove the halfshaft retaining nut, and
retain it for the install procedure.
4. Release the brake caliper. 308-621-2
Installer/Guide, Halfshaft Oil Seal
Page 574 of 3039

15.
16. CAUTION: Do not use air tools to install the nut.
Failure to follow this instruction may result in damage to
the component.
Torque: 300 Nm
Check and top-up the differential case.
17.
Install the LH rear wheel and tire.
Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
Page 582 of 3039

Brake System - General Information - Brake System
Diagnosis and Testing
Principle of Operation Published: 11-May-2011
For a detailed description of the brake system, refer to the relevant Description and Operation sections in the workshop
manual. REFER to:
Front Disc Brake (206-03, Description and Operation),
Front Disc Brake (206-03, Description and Operation),
Front Disc Brake (206-03, Description and Operation),
Rear Disc Brake (206-04, Description and Operation),
Rear Disc Brake (206-04, Description and Operation),
Rear Disc Brake (206-04, Description and Operation),
Parking Brake (206-05 Parking Brake and Actuation, Description and Operation), Parking Brake (206-05 Parking Brake and Actuation, Description and Operation), Parking Brake (206-05 Parking Brake and Actuation, Description and Operation), Hydraulic Brake Actuation (206-06 Hydraulic Brake Actuation, Description and Operation), Hydraulic Brake Actuation (206-06 Hydraulic Brake Actuation, Description and Operation), Hydraulic Brake Actuation (206-06 Hydraulic Brake Actuation, Description and Operation), Brake Booster (206-07 Power Brake Actuation, Description and Operation), Brake Booster (206-07 Power Brake Actuation, Description and Operation), Brake Booster (206-07, Description and Operation).
Inspection and Verification
Visually examine the front and rear wheel and tire assemblies for damage such as uneven wear patterns, tread worn out or
sidewall damage. Verify the tires are the same size, type and, where possible, same manufacturer. Replace the damaged
wheel or excessively worn tire.
Wheels and tires must be cleared of any foreign matter and tire pressures adjusted to the correct specification.
If the tires exhibit uneven wear or feathering, the cause must be corrected. Check the steering and suspension components for
damage or wear and, if necessary, check and adjust front wheel alignment. REFER to: (204-00 Suspension System - General
Information)
Specifications (Specifications), Front Toe Adjustment (General Procedures).
Visual Inspection
Mechanical Electrical
Brake master cylinder
Brake caliper piston(s)
Brake discs
Wheel bearings
Brake pads
Power brake booster
Brake pedal linkage
Brake booster vacuum hose
Tires
Debris
Parking brake actuator
Parking brake module
Parking brake switch
Damaged or corroded wiring harness
Brake master cylinder fluid level switch Road Test
Carry out a road test to compare actual vehicle braking performance with the performance standards expected by the driver.
The ability of the test driver to make valid comparisons and detect performance deficiencies will depend on experience.
The driver should have a thorough knowledge of brake system operation and accepted general performance guidelines to make
good comparisons and detect performance concerns.
An experienced brake technician will always establish a route that will be used for all brake diagnosis road tests. The roads
selected will be reasonably smooth and level. Gravel or bumpy roads are not suitable because the surface does not allow the
tires to grip the road equally. Crowned roads should be avoided because of the large amount of weight shifted to the low set
of wheels on this type of road. Once the route is established and consistently used, the road surface variable can be
eliminated from the test results.
Before a road test, obtain a complete description of the customer concerns or suspected condition. From the description, the
technician's experience will allow the technician to match possible causes with symptoms. Certain components will be tagged
as possible suspects while others will be eliminated by the evidence. More importantly, the customer description can reveal
unsafe conditions which should be checked or corrected before the road test. The description will also help form the basic
approach to the road test by narrowing the concern to specific components, vehicle speed or conditions.
Begin the road test with a general brake performance check. Keeping the description of the concern in mind, test the brakes at
different vehicle speeds using both light and heavy pedal pressure. To determine if the concern is in the front or rear braking
system, use the brake pedal and then use the parking brake control. If the condition (pull, vibration, pulsation) occurs only
with the parking brake, the concern is in the rear brake system.
Page 583 of 3039

If the concern becomes evident during this check, verify it fits the description given before the road test. If the concern is not
evident, attempt to duplicate the condition using the information from the description.
If a concern exists, use the Symptom Chart in order to isolate it to a specific sub-system and condition description. From this
description, a list of possible sources can be used to further narrow the cause to a specific component or condition.
Symptom Chart
Symptom Possible Cause Action Brakes noisy
Brake pads
Brake discs GO to Pinpoint Test A. Vibration when brakes are
applied
Wheels/tires out of balance
Wheel hub nuts loose
Brake caliper mounting bolts loose
Brake pads
Foreign material/scratches/corrosion
on brake disc contact surfaces
Excessive brake disc thickness
variation
Excessive brake disc runout
Wheel bearing wear or failure
Suspension bushing wear or failure
Steering bushing wear or failure GO to Pinpoint Test B. The brakes pull or drift
Tire pressures/wear
Brake calipers
Brake pads
Brake discs
Wheel alignment adjustment
Wheel bearing
Suspension bushings and ball joints GO to Pinpoint Test C. The pedal feels spongy
Air in brake hydraulic system
Leak in hydraulic system
Brake booster/master cylinder
Brake pads GO to Pinpoint Test D. The pedal goes down fast
Air in brake hydraulic system
Leak in hydraulic system
Brake booster/master cylinder
Brake pads GO to Pinpoint Test E. The pedal goes down
slowly
Air in brake hydraulic system
Brake booster/master cylinder GO to Pinpoint Test F. Excessive brake pedal
effort required
Brake pads
Brake booster GO to Pinpoint Test G. Brake lockup during light
brake pedal force
Brake pads
Brake calipers GO to Pinpoint Test H. Brakes drag
Parking brake control
applied/malfunction
Seized parking brake cables
Seized brake caliper slide pins
Seized brake caliper
Brake booster
Pedal gear GO to Pinpoint Test I. Excessive/Erratic brake
pedal travel
Hydraulic system
Brake pads Brake
discs
Hub and bearing assembly GO to Pinpoint Test J. The red brake warning
indicator is always on
Fluid level
Brake master cylinder fluid level
sensor
Parking brake control Fill the system to specification. Check for leaks.
Install a new brake master cylinder fluid reservoir as
required.
REFER to: Brake Fluid Reservoir (206-06 Hydraulic Brake Actuation, Removal and Installation).
Page 584 of 3039

Symptom Possible Cause Action Electrical circuit
For parking brake control and circuit tests.
REFER to: Parking Brake (206-05, Diagnosis and Testing). Slow or incomplete brake
pedal return
Brake pedal binding
Brake booster/master cylinder GO to Pinpoint Test K. Pinpoint Tests
PINPOINT TEST A : BRAKES NOISY TEST
CONDITIONS DETAILS/RESULTS/ACTIONS A1: INSPECT BRAKE PADS 1 Inspect the condition of the front and rear brake pads. Check for damage to any anti-squeal shims. Are the brake pads OK? Yes
GO to A2. No
Clean/install new front and rear brake pads as required. REFER to:
Brake Pads - Vehicles With: Standard Brakes (206-03A Front Disc Brake - V6 3.0L Petrol, Removal and Installation),
Brake Pads - Vehicles With: High Performance Brakes (206-03A Front Disc Brake - V6 3.0L Petrol, Removal and Installation),
Brake Pads (206-04A Rear Disc Brake - V6 3.0L Petrol, Removal and Installation), Brake Pads - Vehicles With: High Performance Brakes (206-04, Removal and Installation).
Re-test vehicle for brake noise. A2: INSPECT BRAKE DISCS 1 Inspect the brake discs for excessive corrosion, wear or disc thickness variation. Does excessive corrosion, wear or disc thickness variation exist? Yes
Install new front and rear brake discs and brake pads as required. REFER to:
Brake Pads - Vehicles With: Standard Brakes (206-03A Front Disc Brake - V6 3.0L Petrol, Removal and Installation),
Brake Pads - Vehicles With: High Performance Brakes (206-03A Front Disc Brake - V6 3.0L Petrol, Removal and Installation),
Brake Pads (206-04A Rear Disc Brake - V6 3.0L Petrol, Removal and Installation), Brake Pads - Vehicles With: High Performance Brakes (206-04, Removal and Installation),
Brake Disc - Vehicles With: Standard Brakes (206-03A Front Disc Brake - V6 3.0L Petrol, Removal and Installation),
Brake Disc - Vehicles With: High Performance Brakes (206-03A Front Disc Brake - V6 3.0L Petrol, Removal and Installation),
Brake Disc (206-04A Rear Disc Brake - V6 3.0L Petrol, Removal and Installation), Brake Disc - Vehicles With: High Performance Brakes (206-04, Removal and Installation).
Re-test vehicle for brake noise.
No
No action required, vehicle is OK.
PINPOINT TEST B : VIBRATION WHEN BRAKES ARE APPLIED TEST
CONDITIONS DETAILS/RESULTS/ACTIONS B1: ROAD TEST VEHICLE 1 Road test the vehicle between 40-80 km/h (25-50 mph) without applying brakes. Is the vibration present?
Yes
For noise vibration and harshness tests.
REFER to: Noise, Vibration and Harshness (NVH) (100-04 Noise, Vibration and Harshness, Diagnosis and Testing).
No
GO to B2. B2: CHECK FOR BRAKE VIBRATION 1 Road test the vehicle between 40-80 km/h (25-50 mph) with light and medium application on the brake pedal. Is a vibration present?
Yes
Check the brake caliper mounting bolts and wheel hub nuts and tighten to specification as required. Check
the balance of all road wheels and tires and repair as required. Check the brake discs for excessive wear,
runout, thickness variation or cracks. Install new brake discs and brake pads as required. GO to B3. No
No action required, vehicle is OK. B3: IS VIBRATION STILL PRESENT UNDER BRAKE APPLICATION? 1 Road test the vehicle between 40-80 km/h (25-50 mph) with light and medium application on the brake pedal.