sensor JAGUAR XJ6 1994 2.G Electrical Diagnostic Manual
[x] Cancel search | Manufacturer: JAGUAR, Model Year: 1994, Model line: XJ6, Model: JAGUAR XJ6 1994 2.GPages: 327, PDF Size: 13.73 MB
Page 89 of 327

Climate Control Systems 
14.7.2 Fault Code 12 
Ambient  Temperature  Sensor 
0 Sensor, harness  or A 1 CCM open circuit. 
0 Sensor,  harness  or A 1 CCM short circuit  to ground. 
If the  signal  on pin  27 (12-way  connector, AI CCM) remains  at less than 1 volt,  suspect  either a short circuit  to ground 
on  the  signal  wire or  an open  circuit  on the  5 volt  supply  to the  sensor. If the signal  on pin 27 rises  to approximately 5 volts,  suspect an  open circuit on the  earth  supply  to the  sensor. 
Checkthe voltage, against  the graph  below (Fig. I), measured between  pin 27 (12-way  connector) and  pin 19 (22-way 
connector) A 1 C  CM. 
If the  voltage  is within  the set limits, the system is operating  correctly. 
A resistance check can be carried out on the  sensor  and should conform  with the figures  below, measured between 
pin  27 (12-way  connector) and  pin 19 (22-way  connector) AI CCM. 
10°C  3.1 
- 3.7 w1 25°C  1.6- 1.8 w1 50°C 0.5 - 0.7 w1 
If the resistance  is outside  the set limits,  renew  the sensor. 
Nnfe: 
Inspect sensor harness  for open circuit or short circuit  to ground.  Rectify as necessary. 
If the voltage  is outside  the set limits,  renew  the AI CCM. 
The resistance 
should continue  to decrease  as the  temperature  increases and vice  versa. 
80 
70 
80 
50 
40 
30 
OC 20 
10 
0 
-10 
- 20 
- 30 
- 40 
V 
Fin. 1 
J86 -17'38 
0 
0 
0 
0 
Issue 1 August 1994 14 X300 EDM  
Page 90 of 327

Climate Control Systems 
14.7.3 Faultcode 13 
Evaporator Temperature  Sensor 
0 Sensor, harness  or A / CCM open circuit. 
0 Sensor,  harness or A/ CCM short circuit  to ground. 
This  sensor  monitors the temperature of the  evaporator matrix, the output is used  to trigger the  compressor  circuit 
via the 
A/ CCM pin  34 (12-way  connector). 
If the signal on  pin 34 (12-way  connector) remains at less  than 1 volt,  suspect  either a short circuit  to ground on the 
signal  wire or an  open  circuit on the 5 volt supply  to the  sensor. If the signal on  pin 34 rises  to approximately 5  volts 
then  suspect  an open  circuit on  the sensor  ground. 
Checkthe voltage,  against the graph below  (Fig. I), measured between  pin 34 (12-way connector) and  pin 19 (22-way 
connector) A / C  CM. 
If the voltage  is within  the set limits, the  system is operating  correctly. 
A resistance check can be carried  out on the  sensor  and should conform  with the figures  below, measured between 
pin  34 (12
-way  connector) and  pin 19 (22-way  connector) A / C CM. 
0°C 
4.6- 5.1 WZ 
15°C 2.1 - 2.6 WZ 
If the  resistance  is outside the  set limits,  renew the sensor. 
Note: 
Inspect  sensor harness  for open  circuit or short circuit  to ground.  Rectify as necessary. 
If  the voltage  is outside the  set limits,  renew  the 
A/ CCM. 
The resistance  should continue  to decrease  as the temperature  increases and vice versa. 
*C 
J86-1769 
Fig. 1 
X300 EDM 15 Issue 1 August 1994  
Page 91 of 327

Climate Control Systems 
14.7.4 Fault Code  14 
Coolant  Temperature 
Input 
0 Sensor, harness or A / CCM open  circuit. 
0 Sensor,  harness or A / CCM short circuit  to ground. 
This input  is derived  from the  instrument  pack, 
a continuity check can be carried out  from pin 22, instrument  pack (24-wayconnector), to pin  40 (16-way  connector) of the A / C CM. 
The  instrument  pack input  from the engine  coolant temperature  sensor, is covered  in the  EDM,  section  15, Instrument 
Pack  and Trip  Computer. 
14.7.5 Fault  Code  15 
Heater  Matrix  Temperature  Sensor 
0 Sensor, harness or A/ CCM open  circuit. 
0 Sensor,  harness  or A / CCM short circuit  to ground. 
This  sensor measures  the temperature of  the heater  matrix. 
If the signal on  pin 28 (12-way  connector) remains at less than  1  volt, suspect  either a short circuit to ground on the 
signal wire  or an  open  circuit  on the 5 volt  supply  to the  sensor. If the signal on  pin 28 rises  to approximately 5  volts 
then  suspect  an open  circuit on the  sensor ground. 
Checkthevoltage,  against the graph below  (Fig. 
I), measured between  pin 28 (12-way  connector) and  pin 19 (22-way 
connector) A / C CM. 
If the voltage  is within  the set limits,  the system is  operating correctly. 
A resistance  check can be carried out  on the  sensor  and should conform  with the figures  below, measured between 
pin  28 (12-way  connector)  and pin 19 (22-way  connector) A/ C CM. 
0°C  4.6
-5.1 lclL 15°C  2.1 - 2.6 lclL 
If the resistance  is outside the  set limits,  renew the sensor. 
1ynfe: 
Inspect  sensor harness  for open circuit or short circuit  to ground.  Rectify as necessary. 
If the voltage is outside the  set limits,  renew the A / CCM. 
The 
resistance  should continue  to decrease  as the temperature  increases and vice versa. 
*C 
V 
J86-1771 
Fig. 
Issue 1 August 1994 16 X300 EDM  
Page 92 of 327

Climate Control Systems 
14.7.6 FaulfCode21 
Solar Sensor 
0 Sensor, harness  or A / CCM open circuit. 
0 Sensor,  harness  or A / CCM short circuit  to ground. 
The sensor  provides a linear  output  response  signal to 
pin 35 (16-way  connector) A/ CCM;  the output  ranges  from 0 to 5 volts, the voltage  will drop  as light  intensity  increases. 
A resistance check can be  carried out on the  sensor  and should  conform with the figures below: 
With  no light  on the  sensor,  the resistance  should read approximately  15 
kL2. 
With increasing  light intensity,  the resistance  should decrease  from 15 kQ. 
Inspect  the sensor harness  for open  circuit  or short circuit  to ground.  Rectify as necessary. 
If the  sensor and harness appear correct, suspect  the A/ CCM. 
14.7.7 Fadf Code 22 
Compressor  lock Signal 
(12 cy/. vehicles  only) 
0 Sensor, harness  or A / CCM open  circuit. 
0 Sensor,  harness  or A/ CCM short circuit  to ground. 
The  compressor lock  sensor provides  an 
a.c. signal proportional  to engine  speed. As engine speed increases  the a.c. signal voltage value will increase. 
A voltage checkcan be carried  out on the  sensor  and should  read approximately 0.5V a.c. whilst the  compressor  is ON and OV whilst the compressor  is OFF, measured between pin 26 (12-way connector) and pin 19 (22-way  connector) A 
/ C CM. 
If the  reading is OV whilst the  compressor is ON, suspect the sensor  or the sensor harness  (open circuit  or short circuit 
to  ground). 
Check  the resistance  between pins  1 and  2 of  the  compressor lock  sensor, value should be 
190a & 20%. 
If  the  resistance measured  falls outside the limits,  renew  the compressor  lock sensor. 
Inspect  the sensor harness  for open  circuit  or short circuit  to ground.  Rectify  as necessary. 
If the  sensor  and harness appear correct, suspect  the AI CCM. 
X300 EDM 17 Issue 1 August 1994  
Page 101 of 327

E I ect r ica I rl 
SECTION  CONTENTS 
m: For ease  of access  to the  required information,  this Section has been divided into  four sub-sections  with the 
page numbers  of each prefixed  15.1,  15.2, 15.3 or 15.4.  Each subsection  has its own  contents  list, and  these 
are  given  on the  following  pages 
Sub-Section 15.1 Supplemental  Restraint Systems 
Subsection Title SRO Page 
15.1 ............. Supplemental  Restraint System .................................................... 15.1-1 
15.1.1 ............ System Description .............................................................. 15.1- 1 
15.1.2 ............ Component Descriptions ......................................................... 15.1- 7 
15.1.2.1 .......... Diagnostic  Module .............................................................. 7 5.1 - 7 
15.1.2.2 .......... Wiring Harness ................................................................. 15.1-1 
15.1.2.3 .......... AirBagModules ................................................................ 75.1-7 
15.1.3 ............ Air Bag  Disarming / Arming  Procedure ............................................. 15.1-3 
15.1.4 
............ Diagnostic  Module Fault Codes ................................................... 15.1-4 
15.1.2.4 .......... ImpactSensors ................................................................. 15.7-2 
X300 EDM i Issue 1 August 1994  
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E I ect r ica I 
15.1 SUPPLEMENTAL RESTRAINT  SYSTEM 
15.1.1 System Description 
The Supplemental  Restraint System (SRS) installation  comprises: 
0 electronic Diagnostic  Module (DM) 
0 driver and passenger-side air  bag  modules (including  firing mechanisms) 
0 two front impact  sensors (left and  right) 
0 one safing  sensor 
0 dedicated wiring harness 
0 two cable reel cassettes  (integral part of the  steering  column harness) 
0 Malfunction  Indicator Lamp (MIL) and driver information  message 
The  system  is designed  to provide  protection  for both  driver  and front  seat passenger  by automatically  deploying air 
bags  in the  event  of a collision  during forward  travel. The driver
-side air bag  is located  in the  centre  of the  steering 
wheel  assembly  and the passenger-side  air bag  in the  fascia panel. 
In  the  event  of a collision  the impact 
/ safing sensors  operate,  completing the  electrical firing circuit  and causing  the 
air  bags  to inflate  within 32 milliseconds.  At least two of the  three  sensors (at least  one impact, and  the safing  sensor) 
.must  be activated  to initiate firing.  System operation is  dependent upon battery voltage supplied  directly, and via the 
ignition  switch, to the DM  and the  correct installation and operation  of all system  components,  including the wiring 
harness.  Faults  in system components,  installation or wiring will be indicated  by the MIL  Lamp, located  on the instru
- ment  panel,  which will illuminate 'SRS AIR  BAG'.  Indication  is also  given  by the  driver information message'AIR BAG' 
displayed  on the  LCD  panel  below the  speedometer. 
15.1.2.1  Diagnostic Module (Fig. I) 
The Diagnostic  Module (DM), mounted below  the passenger-side  air bag  module,  behind the console  fascia panel,  is 
the  electronic  microprocessor  unit which monitors  the whole  SRS system.  The state of  the three  system  sensors,  two 
air bag modules and  the wiring  harness  is monitored  constantly to detect  activation criteria  and component  faults. 
15.1.2 COMPONENT  DESCRIPTIONS 
The unit also  confirms  correct supply conditions  by compar- ing  a direct battery voltage  input with an input,  via  the igni- tion switch,  of the  same  voltage  value.  Detection  of system 
faults  will be relayed  by the  DM  to the instrument  panel and 
the  air bag  MIL Lamp illuminated. 
The  DM contains a  reserve power supply  unit, enabling the 
air  bagsto  fire even  if supply voltage  is lost during  an impact 
situation.  The reserve  power charge  will be retained  for ap
- proximately  one minute  after the positive  supply voltage  is 
disconnected.  An auxiliary  internal  circuit, known as the 
'dwell  enhancer',  provides a temporary  ground to compen
- sate  for damaged  primary crash sensors. If either primary 
crash  sensor  operates  for 5  milliseconds  the 'dwell  en- hancer'  circuit will turn  on, completing the  firing circuit  to 
ground  for 90 milliseconds.  The purpose  of this  is to  allow 
air  bag deployment  even if the  operated  primary crash sen- sor circuit  is defective  or opens. 
15.1.2.2 Wiring  Harness 
Fig. 1 
A dedicated  wiring harness,  covered with yellow  sheathing,  independent  of any  other  vehicle system,  is used  to electri- cally  connect all the component items.  To allow movement  of the  steering mechanism,  two cable reel cassettes are 
incorporated  into the driver-side  air bag  module  circuitry,  as a means  of compensating  for steering wheel  rotation is 
required  to prevent  harness damage  or disconnection.  The  two cable  reel cassettes  form an interface  between the 
steering  column and air bag  module  and, due to their  coiled  construction,  are able  to contract  or expand  as required. 
15.1.2.3 Air Bag  Modules 
The  two  air  bag  modules,  driver and  passenger  side, are 
each activated  when either  front impact  sensor (Fig. 2) and 
the  safing  sensor  operate  simultaneously.  Both modules 
contain  a charge  of sodium 
azide/copper oxide  which,  when 
ignited  by an  electrical  impulse,  generate  a volume  of  ni
- trogen gassufficientto  inflatetheair bag. Theamountof  gas 
generated  is greater  in the  passenger-side  air bag due  to its 
larger  size. Both modules,  including surrounding  trim pan- els, are  non-serviceable  and once  activated  must be re- 
newed  as a complete  assembly. 
Fig. 2 
X300 EDM 15.1 - 1 Issue 1 August 1994  
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IT Electrical 
15.1.2.4 Impact Sensors 
The three impact  sensor devices  determine when air bag  fir- ing is necessary  by detecting crash  conditions according to 
direction  of travel  and force  of movement.  An impact  of 
sufficient  force in a forward direction  will close  contacts  in 
either one  or both  of 
the front impact  sensors, left and  right. 
When  either (or  both)  of the  front  sensors  contacts  are 
closed  then the  impact force must  be sufficient  to close  the 
safing  sensor contacts  also, before  air bag  firing can com
- mence.  The  front impact  sensors  are  mounted between 
each  headlamp  mounting bracket and bonnet hinge  mount- ing (Fig. 2, previous  page), the safing  sensor  is mounted  on 
the  right-hand  side footwell at the  base  of the 'A' post (Fig. 
1). Fig. 1 
1. 
Driver-side  Air Bag  Module 6. RH Impact  Sensor 
2. Cable Reel Cassette 7. Ground 3. Passenger-side Ait Bag  Module 8. Rear  Safing  Sensor 4. Diagnostic  Module 9. Cabin Harness Connector 
5. LH Impact Sensor 
Fig. 
2 SRS System Schematic 
Issue 1 August 1994 15.1 - 2 X300 EDM  
Page 111 of 327

Electrical IT 
To aid the  following  fault diagnosis,  Fig. 1 displays the diagnostic  module connector pins. 
0 
13 24 
1 
Pin No. Circuit Identification 
1. Ignition  Supply 
2. LH Impact  Sensor  Monitor 
3. Ground  Input 4. 
5. Ground 
6. RH Impact Sensor  Monitor 7. 8. 
9. 10. 
11. 
12. Safing Sensor  Output 
Instrument 
Pack Interface 
- MIL Lamp 
Not  Used (Driver's  only input) 
Passenger  Air Bag  Module  Feed 
Passenger  Air Bag  Module  Return 
Driver  Air Bag  Module  Feed 
Driver  Air Bag  Module  Return 
Fig. 
1 
Pin No. 
13. 
14. 
15. 
16. 17. 
18. 
19. 
20. 
21. 
22. 
23. 
24. 
12 
Circuit  Identification 
Battery  Input 
Not  Used 
Safing  Sensor  Input 
Safing  Sensor  Ground  Monitor 
LH  Impact  Sensor  Feed 
RH Impact Sensor  Feed 
Not  Used 
LH  Impact  Sensor  Ground  Monitor 
RH Impact Sensor  Ground  Monitor 
Not  Used 
Safing  Sensor  Feed 
Test  Input 
X300 EDM 15.1 - 5 Issue 1 August 1994  
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E I ect r ica I rl 
Electrical schematic - No Air Bag  MIL  Lamp 
0 
+12v 
1. Instrument  Panel Fuse 2. Engine  Compartment  Fuse 3. Safing Sensor 
4. Cable Reel  Cassettes 
5.  Driver-side Air  Bag 
Fig. 
1 
J86-1663 
6. Passenger-side Air Bag 7. RH Impact  Sensor 8. LH Impact Sensor 
9. Air  Bag  MIL Lamp 
10.  Diagnostic  Module 
X300 EDM 15.1 -7  ~~ Issue 1 August 1994  
Page 115 of 327

Electrical schematic - Continuous Air Bag MIL  Lamp Illumination 
0 
J86-16& 
1. Instrument  Panel Fuse 
2. Engine  Compartment  Fuse 3. Safing Sensor 4. Cable Reel Cassettes 
5.  Driver-side Air  Bag 
Fig. 
1 
6. Passenger-side Air Bag 
7. RH Impact  Sensor 8. LH Impact Sensor 9. Air  Bag  MIL Lamp 
10.  Diagnostic  Module 
X300 EDM 15.1 -9 Issue 1 August 1994