torque KIA CARNIVAL 2007 Workshop Manual

Tightening torque Nm (kgf.m, lb - ft):
40 ~ 50 (4.0 ~ 5.0, 29 ~ 36)
4. After making the marks on the steering wheel and shaft for reinstallation, remove the steering wheel using a SST
(09561- 11002).
Do not hammer on the steering wheel to remove it ; it may damage the steering column.
5.Loosen the screws, and then remove the lower crash pad (A).
6.Loosen the screws, and then remove the steering column upper (B) and lower shrouds (A).
7.Disconnect the connectors (A) and then remove the clock sprig (B).

8.Disconnect the connectors (A) and remove the mutifunction switch (B).
9.Loosen the bolt (A) and then disconnect the universal joint assembly (B) from the steering gear assembly.
Tightening torque Nm (kgf.m, lb - ft):
13 ~ 18 (1.3 ~ 1.8, 9.4 ~ 13.0)
10. Remove the steering column assembly by loosening the steering column mounting bolts and nut (A).
Tightening torque Nm (kgf.m, lb - ft):
13 ~ 18 (1.3 ~ 1.8, 9.4 ~ 13.0)

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Remove the both front wheel & tire assemblies.
2. Drain the power steering fluid.
3. Remove the bolt (A) connecting steering column to universal joint.
Tightening torque Nm (kgf.m, lb - ft):
13 ~ 18 (1.3 ~ 1.8, 9.4 ~ 13.0)
4.Disconnect the pressure tube (A) from the power steering oil pump by loosening eye bolt.
Tightening torque Nm (kgf.m, lb - ft):
65 ~ 75 (6.5 ~ 7.5, 47 ~ 54)
[Diesel]
[Gasoline]
5.Disconnect the return hose (A)

[Diesel]
[Gasoline]
6.Loosen the split pin and castle nut, and then remove the tie rod end (A) from the knuckle by using a SST (09568-
4A000).
Tightening torque Nm (kgf.m, lb - ft):
50 ~ 55 (5.0 ~ 5.5, 36 ~ 40)

7.Remove the split pin and lower arm bolts and nut (A).
Tightening torque Nm (kgf- m, lb - ft):
90 ~ 120 (9.0 ~ 12.0, 65 ~ 87)
8.Disconnect the stabilizer link (B) from the strut assembly (A) by loosening nut.
Tightening torque Nm (kgf.m, lb - ft):
100 ~ 120 (10.0 ~ 12.0, 72 ~ 87)
9.Repeat on the other side.
10. Remove the front and rear roll stopper bolts and nuts (A, B).

11.Remove the sub- frame by loosening the bolts and nuts.
12.Remove the rear roll stopper (A) from the sub- frame.
13.Disconnect the pressure tube (A) and return (B) from the valve body housing.
Tightening torque Nm (kgf.m, lb - ft):
12 ~ 18 (1.2 ~ 1.8, 9 ~ 13)

14.Remove the power steering gear box (A) from the sub- frame by loosening the mounting bolts.
Tightening torque Nm (kgf.m, lb - ft):
60 ~ 80 (6.0 ~ 8.0, 43~58)
INSTALLATION
Be sure to connect between a tube and a hose as shown in the illustration.
1.Installation is the reverse of removal.
2. After installation, bleed the power steering system. (Refer to the air bleeding in ST group)
3. Adjust the wheel alignment. (Refer to SS group)
DISASSEMBLY
1.Remove the tie rod end (B) from the tie rod (A).

and O - ring in the gear box(B).
12.Install the rack support yoke (A), rack supportspring (B), yoke plug (C) and lock nut (D) in the ordershown in the
illustration. Apply semi- drying sealantto the threaded section of the yoke plug before installation.
13.With the rack placed in the center position, attach the yoke plug to the rack housing. Tighten the yoke plug to 12
Nm (120 kg·cm, 8.9 lb·ft), with a 14mm socket (A). Loosen the yoke plug approximately from 30° to 60° and
tighten the yoke nut to the specified torque.
Tightening Torque Nm(kgf·m, lb - ft) :
50 ~ 70(5 ~ 7, 37 ~ 52)
14.Tighten the feed tube (A) to the specified torque and install the mounting rubber using adhesive.

2007 > 2.7L V6 GASOLINE >
REPLACEMENT
1.Drain the power steering fluid.
2. Disconnect the pressure tube (A) and suction tube (B) from the power steering oil pump.
Tightening torque Nm (kgf.m, lb - ft):
55 ~ 65 (4.5 ~ 5.5, 40 ~ 47)
[Diesel]
[Gasoline]
3.Disconnect the pressure tube (A) and return tube from the valve body housing.
Tightening torque Nm (kgf.m, lb - ft):
12 ~ 18 (1.2 ~ 1.8, 9 ~ 13)
4.Remove the brackets of the pressure tube and hose from the sub- frame.

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Disconnect the pressure tube (A) from the oil pump by loosening the eye bolt.
Tightening torque Nm (kgf- m, lb - ft):
65 ~ 75 (6.5 ~ 7.5, 47 ~ 54)
2. Disconnect the suction hose (B) from the suction pipe.
[Diesel]
[Gasoline]
3.Remove the drive belt.
4. Loosen the power steering pump mounting bolts, and then remove the power steering pump assembly (A) from the
pump bracket.
Tightening torque Nm (kgf.m lb - ft):
17 ~ 26 (1.7 ~ 2.6, 12 ~ 19)
[Diesel]