LAND ROVER FREELANDER 2001 Workshop Manual

FUEL DELIVERY SYSTEM - PETROL
19-2-10 REPAIRS
Cable - throttle - KV6
$% 19.20.06
Remove
1.Remove engine acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
Pre 03MY illustrated.
2.Release throttle cable from clips on harness
brackets.
3.Release throttle cable from abutment bracket
and disconnect cable from throttle body cam.4.Release clip securing throttle inner cable to
throttle pedal and disconnect inner cable from
pedal.
5.Rotate throttle outer cable to release from
bulkhead and remove cable from vehicle.
Refit
1.Position cable, secure to bulkhead and connect
inner cable to throttle pedal.
2.Connect throttle inner cable to throttle cam and
secure outer cable in abutment bracket.
3.Secure throttle cable in clips on harness
brackets.
4.Adjust throttle cable.

+ FUEL DELIVERY SYSTEM -
PETROL, ADJUSTMENTS, Throttle cable -
check and adjust - KV6.
5.Fit engine acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.

FUEL DELIVERY SYSTEM - PETROL
REPAIRS 19-2-11
Switch - inertia
$% 19.22.09
Remove
1.Disconnect multiplug from fuel cut-off switch.
2.Remove bolt securing fuel cut-off switch
bracket to bulkhead.
3.Remove fuel cut-off switch from bulkhead.
4.Remove 2 nuts securing fuel cut-off switch to
bracket.
5.Remove fuel cut-off switch from bracket.Refit
1.Position fuel cut-off switch to bracket.
2.Fit nuts securing fuel cut-off switch to bracket
and tighten to 2 Nm (1.5 lbf.ft).
3.Position fuel cut-off switch bracket to bulkhead.
4.Fit and tighten bolt securing fuel cut-off switch
bracket to bulkhead.
5.Connect multiplug to fuel cut-off switch.
6.To set the fuel cut-off switch, depress the top of
the fuel cut-off switch.

FUEL DELIVERY SYSTEM - PETROL
19-2-12 REPAIRS
Sensor - heated oxygen (H02S) - pre-
catalyst - LH - KV6 - Non NAS
$% 19.22.16
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
3.Release and disconnect HO2S multiplug.
4.Release HO2S harness from clip.
5.Remove HO2S from LH exhaust manifold.Refit
1.Clean HO2S and exhaust manifold mating
face.
2.Fit HO2S and tighten to 55 Nm (41 lbf.ft).
3.Connect multiplug to HO2S, and secure to
support bracket and harness clip.
4.Fit underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
5.Remove stand(s) and lower vehicle.

FUEL DELIVERY SYSTEM - PETROL
REPAIRS 19-2-13
Sensor - heated oxygen (H02S) - pre-
catalyst - LH - KV6 - NAS
$% 19.22.16
Remove
1.Disconnect battery earth lead.
2.Remove engine acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
3.Remove underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
4.Release and disconnect HO2S multiplug.
5.Release HO2S harness from clip.
6.Remove HO2S.Refit
1.Clean HO2S and mating face.
2.Fit H02S and tighten to 55 Nm (40 lbf.ft).
3.Connect H02S multiplug and fit to bracket.
4.Fit H02S harness to clip.
5.Fit underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
6.Fit engine acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
7.Connect battery earth lead.
M19 3505
M19 3483

FUEL DELIVERY SYSTEM - PETROL
19-2-14 REPAIRS
Sensor - heated oxygen (H02S) - front -
K1.8
$% 19.22.16
Remove
1.Release and disconnect HO2S multiplug.
2.Release HO2S harness from clip on cylinder
block.
3.Using a 22 mm crowsfoot spanner, remove
HO2S.Refit
1.Clean HO2S, sealing washer and mating faces.
2.Fit HO2S and tighten to 55 Nm (41 lbf.ft).
3.Connect HO2S multiplug and secure to support
bracket.
4.Secure HO2S harness to cylinder block clip.

FUEL DELIVERY SYSTEM - PETROL
REPAIRS 19-2-15
Sensor - heated oxygen (H02S) - pre-
catalyst - RH - KV6 - Non NAS
$% 19.22.17
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove LH front road wheel.
3.Release RH HO2S multiplug from coolant rail
bracket and disconnect multiplug.
4.Remove HO2S from RH exhaust manifold.Refit
1.Clean HO2S and exhaust manifold mating
face.
2.Fit HO2S and tighten to 55 Nm (41 lbf.ft).
3.Connect RH HO2S multiplug, secure multiplug
in coolant rail bracket.
4.Fit LH front road wheel and tighten nuts to 115
Nm (85 lbf.ft).
5.Remove stands and lower vehicle.
M30 0996

FUEL DELIVERY SYSTEM - PETROL
19-2-16 REPAIRS
Sensor - heated oxygen (H02S) pre-
catalyst - RH - KV6 - NAS
$% 19.22.17
Remove
1.Disconnect battery earth lead.
2.Remove engine acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
3.Release and disconnect HO2S multiplug.
4.Release HO2S harness from clips.
5.Remove HO2S.
Refit
1.Clean HO2S and mating face.
2.Fit H02S and tighten to 55 Nm (40 lbf.ft).
3.Connect H02S multiplug and fit to bracket.
4.Fit harness into clips.
5.Fit engine acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
6.Connect battery earth lead.
Sensor - mass air flow (MAF) - NAS
$% 19.22.25
Remove
1.Disconnect battery earth lead.
2.Remove engine acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
3.Disconnect multiplug from MAF sensor.
4.Release clip and remove MAF sensor.
Refit
1.Fit MAF sensor and secure with clip.
2.Connect multiplug to MAF sensor.
3.Fit engine acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
4.Connect battery earth lead.
M19 3483
M19 3482
M19 3480

FUEL DELIVERY SYSTEM - PETROL
REPAIRS 19-2-17
Relay - fuel pump
$% 19.22.39
Remove
1.Open engine compartment fuse box.
2.Identify and remove fuel pump relay.
Refit
1.Fit fuel pump relay.
2.Close engine compartment fuse box.
Throttle housing - K1.8
$% 19.22.45
Remove
1.Disconnect battery earth lead.
2.Remove clip and disconnect air intake hose
from throttle housing.
3.Release 4 clips and remove lid from air cleaner.

FUEL DELIVERY SYSTEM - PETROL
19-2-18 REPAIRS
4.Disconnect idle air control valve (IACV) hose
from throttle housing.
5.Disconnect multiplug from throttle position
sensor.
6.Release clip and disconnect breather hose
from throttle housing.
7.Release throttle cable adjusting nut from
abutment bracket.
8.Disconnect throttle cable from throttle cam.
9.Remove 4 bolts securing throttle housing to
inlet manifold.
10.Remove throttle housing.
11.Remove and discard 'O' ring from throttle
housing.Refit
1.Clean mating faces of throttle housing and inlet
manifold.
2.Lubricate new 'O' ring with silicone grease and
fit to throttle housing.
3.Position throttle housing to inlet manifold, align
harness bracket and fit bolts finger tight.
4. Tighten bolts in the sequence shown using the
following procedure.
aTighten to 4 Nm (3 lbf.ft).
bBack off one flat.
cTighten to 9 Nm (7 lbf.ft).
5.Connect throttle cable to throttle cam.
6.Locate throttle cable adjusting nut in abutment
bracket.
7.Connect breather hose to throttle housing and
secure with clip.
8.Connect multiplug to throttle position sensor.
9.Fit IACV hose and align orientation marks.
10.Fit lid to air cleaner and secure clips.
11.Connect air intake hose to throttle housing and
secure with clip.
12.Connect battery earth lead.
13.Retune using Testbook.

FUEL DELIVERY SYSTEM - PETROL
REPAIRS 19-2-19
Throttle housing - KV6 - Non NAS
$% 19.22.45
Remove
1.Disconnect battery earth lead.
2.Remove engine acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
3.Depress locking collars and release engine
breather/vacuum pipes from throttle and IACV.
4.Release throttle cable from abutment bracket
and disconnect cable from throttle body cam.5. Vehicles with cruise control: Disconnect
vacuum hose from cruise control actuator.
6.Disconnect multiplugs from primary TP sensor
and IACV.
7.Remove 4 Torx screws securing throttle body
to inlet manifold chamber, remove throttle
body.
M19 3198