LAND ROVER FRELANDER 2 2006 Repair Manual

Refer t o:
Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
3. CAUTION: Di scard fl ui d s iphoned from t he power st eeri ng
s yst em.
Siphon t he fl uid from t he power s t eering res ervoi r.
3.
Pos it ion an abs orbent cl oth t o coll ect fluid s pi ll age.
4. 5. CAUTION: Before di s connect ing or removi ng
the component s , make s ure t he area around the joint
faces and connect ions are clean. Pl ug open
connect ions t o prevent cont aminat ion.
• NOTE: Some fluid spi llage i s inevit able duri ng t hi s
operati on.
• NOTE: Care mus t be t aken to avoi d cont aminat ion of
the acces s ory drive belt .
Dis connect the power s teeri ng high-press ure pipe
uni on.
5.
Inst all t he O-ring seal. Inst all t he s pecial t ool s.
Speci al Tool (s ): 211-313 ,
211-011-02 ,
211-011-11 ,
211-011-01 ,
211-287 ,
211-325 Tie the press ure gauge as ide under t he hood.6.
7. CAUTION: Only use new fl uid from a s ealed container.
Refi ll and bleed t he power st eeri ng.
Refer t o: Power St eering Sys tem Bleeding (211-00 St eering Sys tem -
General Informat ion, General Procedures ).
7.
Connect t he batt ery ground cable.
8.
9. NOTE: Make s ure t he s teeri ng component s and tes t equipment
are free from leaks .
• NOTE: Mai nt ain the maxi mum flui d level during t he t est .
• NOTE: Make s ure the s t eering i s i n the st rai ght ahead pos it ion. W it h the tes t val ve open s tart the engine. 9.

Turn the s t eering full y lock-t o-l ock, s top t he engine.
Top-up t he power st eeri ng fl uid reservoi r.
For power s t eering press ures , refer to the s t eering s peci fi cat ion
s ect ion.
Refer t o: Specificati ons (211-02 Power Steering, Specificati ons ).
10.
11. CAUTION: Do not hold st eering at full l ock for longer t han
10 s econds .
W it h the engi ne at idle, s lowl y turn t he s teeri ng wheel and
hold on full l ock. Record t he pres s ure readi ng.11.
Repeat t he above procedure for t he other s ide. Record t he pres s ure readi ng.12.
W it h the engi ne at idle, rel ease the s t eering wheel. The press ure
s houl d be, at or bel ow, the pres s ure specified.
13.
Pres s ure out si de t hi s t olerance, i ndicat es a fault .
14.
15. CAUTION: Pump damage wi ll occur if t he t est valve is
clos ed for l onger peri ods .
To det ermi ne if t he fault is i n t he st eeri ng pump or the st eeri ng
rack, clos e the tes t val ve for a maxi mum of 5 s econds.
15.
If the press ures recorded fal l out s ide t he given values, replace the
power st eeri ng pump.
16.
If the maxi mum pump pres sure i s correct, t hen s uspect the power
s teering rack.
17.
18. CAUTION: Dis card flui d s iphoned from t he power st eeri ng
s yst em.
On compl et ion of t he t est s t op the engi ne, dis connect t he bat t ery
ground cable and s i phon t he fluid from t he power st eering res ervoir.
18.
Di sas s emble t he t es t equipment .
19.
Clean t he component mat ing faces . Inst all a new O-ring s eal.
Connect t he high-press ure pipe union t o t he power st eeri ng
pump. T orque:
25 Nm 20.
Inst all t he air cleaner hous ing.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
21.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
22.

23. CAUTION: Only us e new fl uid from a s ealed container.
Refi ll and bleed t he power st eeri ng.
Refer t o: Power St eering Sys tem Bleeding (211-00 St eering Sys tem -
General Informat ion, General Procedures ).
23.

Publi s hed: 11-May-2011
Power Steering - Power Steering PumpI6 3.2L Petrol
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - I6 3.2L Pet rol (501-05 Int eri or Trim andOrnament ati on, Removal and Ins tal lat ion).
2.
Remove t he bat t ery t ray.
Refer t o: Bat t ery Tray (414-01 Bat tery, Mount ing and Cables ,Removal and Ins tall ati on).
3.
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -I6 3.2L Pet rol, Removal and Ins t al lat ion).
4.
Siphon t he fl uid from t he power s t eering res ervoi r.5.
Remove t he A/C compress or, l ower support bracket.6.
Us ing s uit able t ools , rel eas e t he acces s ory drive beltt ens i on.7.

8. CAUTION: Be prepared to col lect escapingfluids .
• NOTE: Make s ure that all openi ngs are s ealed.
Di sconnect t he power s t eering flui d li nes .
8.
Releas e t he power s t eering pump support bracket.9.
Remove the coolant pump drive ret aini ng screws.10.

11.
NOTE: Note t he orientat ion of t he cool ant pump
dri ve for i nst all at ion.
Remove t he power s t eering pump.
11.
Installation 1. CAUTION: Make s ure that the coolant pump drive i s located
t o t he ret aining s pri ng.
• NOTE: Make s ure that t he coolant pump drive i s ins t al led t o t he
noted pos it ion in t he power st eeri ng pump pulley.
Inst all t he power s t eering pump.
T orque: 25 Nm 1.
Inst all t he cool ant pump drive retai ni ng s crews .
T orque: 10 Nm 2.
3. CAUTIONS: Ext reme cl eanli ness must be exerci sed when handli ng t hes e
component s. A new O-ri ng s eal i s to be ins tal led.
Connect t he power s t eering flui d li nes.
T orque: 27 Nm 3.
Inst all t he acces sory dri ve bel t.
4.
Inst all t he A/C compress or, l ower support bracket.
T orque: 25 Nm 5.
Inst all t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
6.
Inst all t he bat t ery t ray.
Refer t o: Bat t ery Tray (414-01 Bat tery, Mount ing and Cables ,
Removal and Ins tall ati on).
7.
Inst all t he engi ne cover.
Refer t o: Engi ne Cover - I6 3.2L Pet rol (501-05 Int eri or Trim and
Ornament ati on, Removal and Ins tal lat ion).
8.
Fil l and bl eed the power s t eering s ys tem.
Refer t o: Power St eering Sys tem Bleeding (211-00 St eering Sys tem -
General Informat ion, General Procedures ).
9.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
10.

Publi s hed: 11-May-2011
Power Steering - Power Steering PumpTD4 2.2L Diesel
Removal and Inst all ati on
Removal
CAUTION: Always pl ug any open connect ions t o prevent cont aminati on.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
1.
Remove t he acces sory dri ve bel t.
Refer t o: Acces sory Dri ve Belt (303-05B Acces sory Drive - TD4 2.2LDi es el, Removal and Ins tal lat ion).
2.
3. W ARNING: Power s t eering fluid is ext remely fl ammable.Make s ure that power s t eering flui d is not s pil t over t he engine andt hat t he power s teeri ng fl uid reservoi r cap is s ealed.
Siphon t he fl uid from t he power s t eering res ervoi r.
3.
4. CAUTIONS:
Be prepared t o collect es caping oi l.
Make s ure that t he area around the component i sclean and free of foreign materi al.
Al ways pl ug any open connect ions t o preventcont ami nat ion.
Pos it ion a contai ner t o coll ect t he oil s pill age.
4.
5. CAUTIONS:
Be prepared t o collect es caping oi l.
Make s ure that t he area around the component i sclean and free of foreign materi al.
Al ways pl ug any open connect ions t o preventcont ami nat ion.
5.

6.
CAUTIONS: Be prepared t o collect es caping fuel.
Make s ure that t he area around the component i s
clean and free of foreign materi al. Al ways pl ug any open connect ions t o prevent
cont ami nat ion.
6. 7.
8.
Installation 1. CAUTION: Make s ure that the mati ng faces are cl ean and
free of foreign mat eri al.
Inst all t he power s t eering pump.
T orque: 24 Nm 1.
Connect t he fuel li nes .
2.
Connect t he high-press ure power s t eering l ine t o t he power st eeri ng
pump.
T orque: 20 Nm 3.
Connect t he power s t eering res ervoir t o power s t eering pump hos e.
4.
Inst all t he acces sory dri ve bel t.
5.

Refer t o: Acces sory Dri ve Belt (303-05B Acces sory Drive - TD4 2.2LDi es el, Removal and Ins tal lat ion).
Inst all t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
6.
Fil l and bl eed the power s t eering s ys tem.
Refer t o: Power St eering Sys tem Bleeding (211-00 St eering Sys tem -General Informat ion, General Procedures ).
7.

Publi s hed: 11-May-2011
Power Steering - Steering Gear
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he front road wheels and t ires.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
2.
Remove t he front subframe as s embly.
Refer t o: Front Subframe (502-00 Uni -Body, Subframe and Mount ing
Syst em, Removal and Ins tall ati on).
3. Remove t he s teeri ng gear.
4.
Installation Inst all t he s teeri ng gear.
T orque: 105 Nm 1.
Inst all t he front subframe.
Refer t o: Front Subframe (502-00 Uni -Body, Subframe and Mount ing
Syst em, Removal and Ins tall ati on).
2.
Inst all t he wheel s and t ires .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
3.
Refi ll and bleed t he power st eeri ng.
Refer t o: Power St eering Sys tem Bleeding (211-00 St eering Sys tem -
General Informat ion, General Procedures ).
4.
Us ing onl y four wheel al ignment equi pment approved by Land Rover,
check and adjus t t he wheel al ignment.
5.