LEXUS LS430 2003 Factory Repair Manual

Fig. 205: Installing Parking Brake Shoe Lever To Parking Brake Cable Assy No.3
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Fig. 206: Identifying Parking Brake Shoe Lever RH And LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
16.INSTALL PARKING BRAKE SHOE ASSY LH NO.1
a. Apply high temperature grease to the areas of the backing plate which make contact with the shoe.
b. Install the parking brake shoe assy LH No.1 with a pin, shoe hold-down spring and the cap.

Fig. 207: Installing Parking Brake Shoe Assy LH No.1 With Pin
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
17.INSTALL PARKING BRAKE SHOE ASSY LH NO.2
a. Apply high temperature grease to the areas of the backing plate which make contact with the shoe.
b. Apply high temperature grease to the shoe adjuster.
c. Place the parking brake shoe assy LH No.2 and shoe adjuster.
d. Connect the tension spring.
e. Install the pin, shoe hol
d-down spring and the cap.

Fig. 208: Installing Parking Brake Shoe Assy LH No.2 And Shoe Adjuster
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
18.INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING
a. Using SST, install the shoe return tension spring.
SST 09703-30010

Fig. 209: Installing Shoe Return Tension Spring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
19.CHECK PARKING BRAKE INSTALLATION
a. Make sure that all the parts are installed properly.
If not, reinstall the parts properly.

Fig. 210: Checking Parking Brake Installation
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
20.INSTALL REAR DISC
a. Align the matchmarks on the disc and rear axle hub.

Fig. 211: Aligning Matchmarks On Disc And Rear Axle Hub
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
21.ADJUST PARKING BRAKE SHOE CLEARANCE
a. Remove the hole plug.
b. Turn the shoe adjuster and expand the shoes until the disc locks.
c. Return the shoe adjuster 7 notches.
d. Install the hole plug.

Fig. 212: Installing Hole Plug
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
22.INSTALL REAR DISC BRAKE CALIPER ASSY LH
a. Temporarily tighten the brake caliper with the 2 new bolts.
b. Pulling the brake caliper towards the outer side of the vehicle and tighten bolt A first then bolt B.
Torque: 78 N.m (800 kgf.cm, 58 ft.lbf)

Fig. 213: Installing Brake Caliper With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

23.INSTALL REAR WHEEL
Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)
24.SETTLING PARKING BRAKE SHOES AND DISC
a. Drive the vehicle at approximately 50 km/h (31 mph) on a safe, level and dry road.
b. Depress the parking brake pedal with a force of 150 N (15 kgf, 34 lbf).
c. Drive the vehicle for approximately 400 meters (0.25 mile) in this condition.
d. Repeat this procedure 2 or 3 times.
25.CHECK PARKING BRAKE PEDAL TRAVEL (SEE ADJUSTMENT
)
26.ADJUST PARKING BRAKE PEDAL TRAVEL (SEE ADJUSTMENT
)