LEXUS LS430 2003 Factory Repair Manual

Fig. 64: Installing Front Door Outside Handle Frame Sub-Assy LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
27.INSTALL FRONT DOOR HANDLE ASSY OUTSIDE LH
a. Install the outside handle pad front and rear.
b. Pull and hold the release plate of the frame as shown in the illustration.
Fig. 65: Installing Outside Handle Pad Front And Rear

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
c. Install the handle by pushing it in the direction indicated by the arrow marks in the illustration.

Fig. 66: Installing Handle
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
28.INSTALL FRONT DOOR LOCK ASSY LH
a. Appl
y MP grease to the sliding and rotating areas of the door lock.

Fig. 67: Installing Front Door Lock Assy LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Apply adhesive to the threads of the 3 screws.

Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
c. Using a T30 Torx° wrench, install the door lock with the 3 screws.
Torque: 5.5 N.m (56 kgf.cm, 49 in..lbf)
d. w/ Door closer:
Using a T30 Torx° wrench, install the 2 screws.
Torque: 5.5 N.m (56 kgf.cm, 49 in..lbf)
e. Connect the door lock connector.

Fig. 68: Connecting Door Lock Connector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
29.INSTALL DOOR OUTSIDE HANDLE COVER ASSY
a. Using a T30 Torx° wrench, install the outside handle cover with the screw.
Torque: 5.5 N.m (56 kgf.cm, 49 in..lbf)
b. Install the hole plug.
Fig. 69: Installing Door Outside Handle Cover Assy

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
30.INSTALL FRONT DOOR FRAME SUB-ASSY FRONT LOWER LH
a. Install the frame with the 2 bolts.
Torque: 8.0 N.m (82 kgf.cm, 71 in..lbf)

Fig. 70: Installing Front Door Frame Sub-Assy Front Lower LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
31.INSTALL FRONT DOOR FRAME SUB-ASSY REAR LOWER LH
a. Install the frame with the 2 bolts.
Torque: 8.0 N.m (82 kgf.cm, 71 in..lbf)

Fig. 71: Installing Front Door Frame Sub-Assy Rear Lower LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
32.INSTALL POWER WINDOW REGULATOR MOTOR ASSY LH FRONT
a. Ali
gn the matchmarks. Keep them aligned until the window glass installation is complete.

Fig. 72: Installing Power Window Regulator Motor Assy LH Front
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Using a T25 Torx° driver, install the motor with the 3 screws.
Torque: 5.5 N.m (56 kgf.cm, 49 in..lbf)

Fig. 73: Installing Motor With Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
33.INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSY LH
a. Apply MP grease to the sliding and rotating areas of the window regulator.