MAZDA 626 1987 Workshop Manual

Snap ring
1. Make matching marks on the driveshaft end and
inner ring.
2. Remove the snap ring using snap ring pliers.
86U09X-092
Bails, inner ring and cage
1. Make matching marks on the inner ring and cage.
Note
Mark with paint, do not use a punch.
2. Turn the cage approximately 30°, then pull it away
from the inner ring.
86U09X-060
Tape
69G09X-120
Q
O
O
o
9
Boot
1. Wrap the shaft splines with tape.
2. Remove the boot.
INSPECTION
Wash the parts. Check and replace all damaged
parts.
1. Twisted, bent, or damaged shaft.
2. Worn or scored splines.
3. Worn, rusted, or damaged outer ring.
86U09X-061

DRIVESHAFT 9
ASSEMBLY
Boot
Wrap the shaft splines with tape before installing the
boot.
86U09X-093
Wheel side
Note
a) The wheel side arid differential side boots
are different as shown in the figure.
b) Fill the inside of the ball joint with the speci-
fied grease included in the kit.
c) Securely fit the boot to the shaft and the
outer race boot grooves.
86U09X-062
Balls, inner ring and cage
1. Align the matching marks and install the balls.
86U09X-094
2. Apply molybdenum disulfide grease to the joint.
Note
Do not use other than specified grease.
86U09X-095
9-33

9 DRIVESHAFT
Boot Band
Tighten the boot band.
Note a) Use a new band.
b) Fold the band in the direction opposite the
forward rotation of the driveshaft.
1. Fold the band back by pulling on the end of the
band.
86U09X-096
2. Bend the locking clip to lock the end of the band.
86U09X-097
9—34

DRIVESHAFT 9
[ATX]
DISASSEMBLY
Disassemble in the sequence shown in the figure referring to the disassembly note for the specially
marked parts.
86U09X-064
1. Boot band 6. Boot band 9. Clip
2. Tripod joint assembly 7. Boot 10. Sensor rotor (Refer to Sec-
3. Boot band 8. Shaft and ball-joint as- tion 11)
4. Boot sembly
5. Boot band
Disassembly Note
Tripod joint assembly
1. Remove the snap ring using snap ring pliers, then
remove the tripod joint bearing.
2. Disassemble the joint shaft assembly.
86U09X-065
9-35

9 DRIVESHAFT
INSPECTION
Check and replace any faulty parts.
1. Twisted, bent, or damaged shaft.
2. Wear or scoring of splines.
3. Wear, excessive looseness, seizure, rust, or dam-
age of bearing.
4. Checking, damage, or deterioration of boots.
5. Excessive play or heat damage of joint shaft
bearing.
86U09X-066
Wheel side Differential side
86U09X-067
ASSEMBLY
Assemble in the reverse order of disassembly, refer-
ring to assembly note.
Assembly Note
Note
a) The wheel side and differential side boots
are different as shown in the figure.
b) Fill the inside of the ball joint with the speci-
fied grease included in the kit.
c) Securely fit the boot to the shaft and the
outer race boot grooves.
Tripod joint
Install the snap ring to the joint.
86U09X-068
Clip
Install a new clip.
86U09X-069
9-36

DRIVESHAFT 9
INSTALLATION
Install in the reverse order of removal referring to the installation note.
Torque specifications
42—62 N m (4.3—6.3 m-kg, 31—46 ft-lb)
8—11 N-m (80—110 cm-kg,
7—10 N-m (70—100 cm-kg, 60—86 in-lb)
16—23 N-m
(1.6—2.3 m-kg, 12—17 ft-lb)
29—44 N-m (3.0—4.5 m-kg, 22—33 ft-lb)
43—54 N-m (4.4—5.5 m-kg, 32—40 ft-lb)
8—11 N-m (80—110 cm-kg, 69—95 In-lb)
235—319 N-m (24.0—32.5 m-kg, 174—235 ft-lb)
88—118 N-m (9.0—12.0 m-kg 65—87 ft-lb)
86U09X-070
I Apply grease
^^TBT0J
if
Clip
Installation Note
Clip
Install a new clip.
Note
a) Before installing the shaft, check the trans-
axle oil seal for damage.
b) Apply transaxle oil to the oil seal lip.
86U09X-071
9-37

9 DRIVESHAFT
Front wheel hub
After installation, pull the front wheel hub outward and
check that the driveshaft does not come out.
86U09X-072
Stabilizer
Lock the nut with 20.1 mm (0.79 in) of the threads
exposed.
Tightening torque: 16—23 N-m
(1.6—2.3 m-kg, 12—17 ft-lb)
76G09X-004
9—38

DRIVESHAFT 9
JOINT SHAFT
Disassembly and Assembly
Disassemble in the sequence shown in the figure.
Assembly in the reverse order of disassembly.
Referring to the notes for the specially marked parts.
1. Clip
2. Joint shaft
3. Oil seal
4. Oil seal
5. Bearing
6. Bracket
76G09X-005
Disassembly Note
Bearing
Remove the shaft and bearing with the SST and
press.
Caution
Hold the shaft and the bearing by hand does
not drop.
86U09X-076
Assembly Note
Bearing
1. Install the shaft and a new bearing with.the SST
and press.
2. Install new oil seals.
3. Install a new clip.
86U09X-077
9-39

10
STEERING SYSTEM
OUTLINE 10— 2
STRUCTURAL VIEW 10— 2 SPECIFICATIONS 10— 6
TROUBLESHOOTING GUIDE 10— 7
MANUAL STEERING 10— 7
POWER STEERING 10— 8
4WS 10— 9
ON-VEHICLE MAINTENANCE 10— 10
STEERING WHEEL PLAY 10— 10
LOOSENESS OR PLAY OF THE
STEERING WHEEL 10— 10
STEERING WHEEL EFFORT 10— 10
POWER STEERING FLUID LEVEL 1 fl-11
LOOSE OR DAMAGED
OIL PUMP BELT IC— 12
REAR STEERING GEAR OIL 10— 12 LEAKAGE OF POWER STEERING
FLUID 10— 13
INSPECTION AND ADJUSTMENT. 10— 15
BLEEDING OF POWER STEERING
SYSTEM 10— 15
POWER STEERING PRESSURE ... 10— 16
TIE-ROD END BOOTS 10— 18
REMOVAL AND INSTALLATION .. 10— 18
STEERING WHEEL AND COLUMN 10— 21
STRUCTURAL VIEW 10— 21
REMOVAL 10— 22
DISASSEMBLY AND ASSEMBLY.. 10— 24
INSPECTION 10— 25
INSTALLATION 1 fl-27
STEERING GEAR AND LINKAGE .. IC— 28
STRUCTURAL VIEW 10— 28
REMOVAL 10— 29
INSTALLATION 10— 30
4-WHEEL STEERING GEAR AND
LINKAGE 10— 31
STRUCTURAL VIEW 10— 31 4WS PERFORMANCE INSPECTION 10— 32
ADJUSTMENT OF STEERING
ANGLE TRASFER SHAFT 10— 35
REMOVAL AND INSTALLATION .. 10— 37
INSPECTION 10— 44
MANUAL STEERING 10— 48
DISASSEMBLY 10— 48
INSPECTION 10— 51
ASSEMBLY 10— 52
ENGINE SPEED SENSING POWER
STEERING 10— 58
DISASSEMBLY 10— 58
INSPECTION 10— 62
ASSEMBLY 10— 64
ELECTRONICALLY-CONTROLLED
POWER STEERING 10— 75
DISASSEMBLY 10— 75
INSPECTION 10— 78
ASSEMBLY 10— 79
OIL PUMP 10— 83
REMOVAL AND INSTALLATION .. 10— 83
ELECTRICAL COMPONENTS OF
ELECTRONICALLY-CONTROLLED
POWER STEERING 10— 87
CIRCUIT DIAGRAM 10— 87
TROUBLESHOOTING GUIDE 10— 87
TROUBLESHOOTING 10— 87
ELECTRICAL COMPONENTS OF
4 WHEEL STEERING 10— 94
CIRCUIT DIAGRAM 10— 94
TROUBLESHOOTING GUIDE 10— 95
TROUBLESHOOTING 10— 95
4WS WARNING LIGHT 10—102
SPEED SENSOR (IN METER) 10—103
SPEED SENSOR (AT TRANSAXLE) 10—103
REAR-TO-FRONT STEERING
RATIO SENSOR 10—103
OIL LEVEL SWITCH
(IN P/S RESERVOIR) 10—103
RELAY AND TIMER 10—104 76G10X-001

10 OUTLINE
OUTLINE
STRUCTURAL VIEW
86U10X-0G2
1. Steering wheel
2. Steering shaft
3. Intermediate shaft
4. Steering gear assembly
10—2