MAZDA 626 1987 Workshop Manual
Manufacturer: MAZDA, Model Year: 1987, Model line: 626, Model: MAZDA 626 1987Pages: 1865, PDF Size: 94.35 MB
Page 411 of 1865

4 A DECELERATION CONTROL SYSTEM
TROUBLESHOOTING
Check the condition of the wiring harness and connectors before checking the engine control unit
or switches.
FE 12Valve and F8 (ECE, Hong Kong and Singapore)—MTX
Possible cause
Page
Symptom
Anti-afterburn
valve
Dashpot Bypass
air
control
system
Idle
switch
main
air
bleed
control
system
Engine
control
unit
terminal
Possible cause
Page
Symptom
Anti-afterburn
valve
Dashpot Bypass
air
control
system
Idle
switch
main
air
bleed
control
system
E L M
Possible cause
Page
Symptom 4A—50 4A—50 4A—48 4A—93 4A—51 4A—88
Runs rough on deceleration 2 1 3 5 4
Afterburn in exhaust system 1 2 4 3 5 6
Poor fuel consumption 1 2 3
Fails emission test 7 6 1 2 3 4 5
High idle speed after warm up 1 2 3
Engine stalls during warm up 1
Rough idle during warm up 1
Poor acceleration, hesitation, or lack of power 1
76G04A-079
FE 12Valve and F8 (ECE, Hong Kong and Singapore)—ATX
Possible cause o> o 4-* uT u. E 3
(0 >
c k_ 3 •Q L-
2 ST c
o o "O at 0)
_>. c O
£ O
o w c o
• 1
\Page a •
C
3 i CO V S.
v>
5 E c ® 5 »
5 w a> in m
< BO M S «T 2 B D 2N
Symptom 4A—50 4A—48 4A—51 4A—93 4A—86
Runs rough on deceleration 2 3 1 5 4
Afterburn in exhaust system 1 2 3 4 5
Poor fuel consumption 1 2
Fails emission test 7 6 2 1 3 4 5
High idle speed after warm up 1 2
Engine stall during warm up 1
Rough idle during warm up 1
Poor acceleration, hesitation, or lack of power 1
76G04A-080
4A—46
Page 412 of 1865

DECELERATION CONTROL SYSTEM 4 A
FE 8Valve—Unleaded Fuel
Possible cause
\Page ^s^
Symptom
Slow
fuel
cut
system
Coast
enrichment
system
Idle
switch
Anti-afterburn
valve
Bypass
air
control
system
Dashpot
(only
MTX)
Engine
control
unit
terminal
Possible cause
\Page ^s^
Symptom
Slow
fuel
cut
system
Coast
enrichment
system
Idle
switch
Anti-afterburn
valve
Bypass
air
control
system
Dashpot
(only
MTX)
A C G I
Possible cause
\Page ^s^
Symptom 4A-53 4A-54 4A-93 4A-50 4A-48 4A-50 4A—91
Runs rough on deceleration 8 6 1 7 3 4 5 2
Afterburn in exhaust system 7 3 1 4 2 5 8 6
Poor fuel consumption 2 1 6 5 4 3
High idle speed after warm up 2 1 3
Fails emission test 4 2 1 5 3 6 7 8 9
76G04A-081
FE 8Valve (General)
Possible cause main air bleed control
solenoid valve
Engine control unit terminal
Possible cause main air bleed control
solenoid valve
MTX ATX
Possible cause main air bleed control
solenoid valve
E F B 2F j 21
Page 4A—51 4A—90 4A—89
Checking order 1 2
76G04A-082
F6 (Singapore)
Possible cause
X^Page
Symptom
Dashpot
(Only
MTX)
Anti-afterburn
valve
idle
switch
L
Coasting
leaner
solenoid
valve
Engine
control
unit
terminal
Possible cause
X^Page
Symptom
Dashpot
(Only
MTX)
Anti-afterburn
valve
idle
switch
L
Coasting
leaner
solenoid
valve
B D
Possible cause
X^Page
Symptom 4A—50 4A—50 4A—93 4A—56 4A—92
High idle speed after warm up 1
Runs rough on deceleration 1 2 3
Afterburn In exhaust system 5 4 1 2 3
Fails emission test 4 1 2 3
76G04A-083
4A—47
Page 413 of 1865
![MAZDA 626 1987 Workshop Manual
4 A DECELERATION CONTROL SYSTEM
BYPASS AIR CONTROL SYSTEM
FE and F8 [Except General and Middle East]
E -tr Air bypass solenoid valve
I
Engine
control
unit
FE 8 Valve — Unleaded fuel
J
f^ MAZDA 626 1987 Workshop Manual
4 A DECELERATION CONTROL SYSTEM
BYPASS AIR CONTROL SYSTEM
FE and F8 [Except General and Middle East]
E -tr Air bypass solenoid valve
I
Engine
control
unit
FE 8 Valve — Unleaded fuel
J
f^](/img/28/57059/w960_57059-412.png)
4 A DECELERATION CONTROL SYSTEM
BYPASS AIR CONTROL SYSTEM
FE and F8 [Except General and Middle East]
E -tr Air bypass solenoid valve
I
Engine
control
unit
FE 8 Valve — Unleaded fuel
J
f^^n
Ignition coil
Idle switch
76G04A-084
The bypass air control system consists of the bypass solenoid valve, idle switch, ignition coil, and en-
gine control unit.
This system opens the bypass air passage to the intake manifold during deceleration above ap'prox.
2,300 rpm (ECE, Hong Kong, and Singapore), or above approx. 3,500 rpm (FE 8 Valve—Unleaded
fuel).
Note
Make the system inspection first. If no problem is found, continue with the next inspec-
tion of the Troubleshooting. (Refer to page 4A—46 or 47.)
Troubleshooting
Possible cause System inspection Air bypass solenoid valve
Page 4A-48 4A-49
Checking order 1 2
/
/o fcl i /o ' jXj^/* J
V\ i \\ I M
p)
/ Terminal AGL...Leaded Fuel
L LB...FE 8 Valve—Unleaded Fuel
System Inspection
1. Warm up the engine and run it at idle.
2. Connect a tachometer.
3. Disconnect the bypass air hose from the air cleaner
and place a finger over the hose opening.
76G04A-085
4A—48
Page 414 of 1865

DECELERATION CONTROL SYSTEM 4 A
FE 8 Valve
FE 12 Valve
76G04A-086
FE 8 Valve
FE 12 Valve
76G04A-087
FE 8 Valve
J3P®
FE 12 Valve
»f^"ilS
(A)
76G04A-088
FE 8 Valve
FE 12 Valve
5. Increase the engine speed to 4,000 rpm.
6. Check that no vacuum is felt.
7. Quickly decrease the engine speed and check that
vacuum is felt during above specified engine
speed.
Specification
FE 8 Valve Approx. 3,500 rpm
Others Approx. 2,100 rpm
Air Bypass Solenoid Valve
1. Disconnect air hose (A) from the air cleaner.
2. Disconnect air hose (B) from the intake manifold.
3. Disconnect the connector from the solenoid valve.
4. Blow air through the solenoid valve from (A) and
check that air does not come out from (B).
5. Apply 12V to the connector terminal with jumper
wire.
6. Blow air through the solenoid valve from (A) and
check that air comes out from (B).
7. If the solenoid valve does not operate properly, re-
place it with a new one.
76G04A-089
4A—49
Page 415 of 1865

4 A DECELERATION CONTROL SYSTEM
76G04A-090
76G04A-091
DASHPOT (MTX)
Inspection
1. Suddenly move the throttle lever and check that
the dashpot rod comes out to its full stroke with
the throttle lever.
2. Release the throttle lever and check that it returns
slowly to the idle position after contacting the dash-
pot rod.
Adjustment
1. Warm up the engine to the normal operating tem-
perature and run it at idle.
2. Connect a tachometer to the engine.
3. Increase the engine speed to 3,000 rpm.
4. Slowly decrease the engine speed and check that
the dashpot rod touches the lever at 2,200 ±100
rpm.
5. If not within specification, loosen the locknut and
turn the dash pot to adjust.
ANTI-AFTERBURN VALVE
Inspection
1. Start the engine and let it idle.
2. Block the intake port of the anti-afterburn valve and
check that the engine speed does not change.
3. In crease the engine speed and quickly decelerate.
4. Check that air is pulled into the intake port for
1
—2
seconds after the accelerator is released.
76G04A-092
4A—50
Page 416 of 1865

DECELERATION CONTROL SYSTEM 4 A
MAIN AIR BLEED CONTROL SYSTEM
FE and F8 (ECE, Hong Kong, Singapore, and General)
Primary
Air/Fuel mixture—Lean Air/Fuel mixture—Rich
76G04A-093
This system prevents the additional air from being fed to the primary air bleed circuit and causes the
air/fuel mixture to become rich, improving acceleration.
Troubleshooting
Possible cause System inspection Solenoid valve Vacuum switch Water thermo
switch (Radiator)
Page 4A—52 4A—52 4A—94 4A—95
Checking order 1 2 3 4
Note
Make the system inspection first. If no problem is found, continue with the next inspec-
tion of the Troubleshooting. (Refer to pages 4A—46 or —47.)
4A—51
Page 417 of 1865

4 A DECELERATION CONTROL SYSTEM
Solenoid valve (for main air bleed control system)
76G04A-094
76G04A-095
76G04A-191
System Inspection
1. Disconnect the vacuum switch connector.
2. Make sure that radiator coolant temperature is be-
low 17°C (63°F).
3. Disconnect the upper vacuum hose from the sole-
noid valve.
4. Place a finger over the solenoid valve open port
and check that vacuum is not felt when engine is
running.
5. Warming up the engine.
6. Place a finger over the same open port of the sole-
noid valve and check that weak vacuum is felt.
7. Reconnect the vacuum switch connector.
8. Check that weak vacuum is felt at the open port
of the solenoid valve at idle.
9. Accelerate the engine rapidly and check that vacu-
um is not felt.
Solenoid Valve (A/C)
1. Disconnect vacuum hose A (White) from the car-
buretor.
2. Disconnect vacuum hose B from the solenoid
valve.
3. Disconnect the solenoid valve connector.
4. Blow air through the valve from hose A and check
that it comes out of port C.
5. Apply 12V and ground to the solenoid valve with
jumper wires.
6. Blow air through the valve from hose A and check
that air not come out.
7. Replace if necessary.
76G04A-192
4A—52
Page 418 of 1865
![MAZDA 626 1987 Workshop Manual
DECELERATION CONTROL SYSTEM 4 A
SLOW FUEL CUT SYSTEM [FE 8VALVE—UNLEADED FUEL]
76G04A-096
This system shuts the primary slow fuel passage to prevent run-on and overheating of the exhaust
system MAZDA 626 1987 Workshop Manual
DECELERATION CONTROL SYSTEM 4 A
SLOW FUEL CUT SYSTEM [FE 8VALVE—UNLEADED FUEL]
76G04A-096
This system shuts the primary slow fuel passage to prevent run-on and overheating of the exhaust
system](/img/28/57059/w960_57059-417.png)
DECELERATION CONTROL SYSTEM 4 A
SLOW FUEL CUT SYSTEM [FE 8VALVE—UNLEADED FUEL]
76G04A-096
This system shuts the primary slow fuel passage to prevent run-on and overheating of the exhaust
system when the ignition switch is turned OFF or during deceleration (engine speed above 2,300
rpm and idle switch ON). The slow fuel cut solenoid is actuated by the engine control unit and ignition
switch.
Troubleshooting
Note
Make the system inspection first. If no problem is found, continue with the next inspec-
tion of the Troubleshooting Guide. (Refer to page 4A—47.)
Possible cause System inspection Slow fuel cut solenoid valve
Page 4A—53 4A—34
Check order 1 2
System Inspection
1. Warm up the engine and run it at idle.
2. Connect a tachometer to the engine.
3. Connect a voltmeter to the carburetor connector
terminal (BW wire).
4. Increase the engine speed to 4,000 rpm; then re-
lease the throttle lever.
5. Measure the terminal voltage.
Engine speed Voltage
Above approx. 2,300 rpm Approx. 12V
Below approx. 2,300 rpm Below 1.5V
76G04A-097
4A-53
Page 419 of 1865
![MAZDA 626 1987 Workshop Manual
4 A DECELERATION CONTROL SYSTEM
COAST ENRICHMENT SYSTEM [FE 8VALVE—UNLEADED FUEL]
Ignition coil
Engine
control
unit
Coast enrichment
solenoid valve
Richer air bleeds
Secondary main
air bl MAZDA 626 1987 Workshop Manual
4 A DECELERATION CONTROL SYSTEM
COAST ENRICHMENT SYSTEM [FE 8VALVE—UNLEADED FUEL]
Ignition coil
Engine
control
unit
Coast enrichment
solenoid valve
Richer air bleeds
Secondary main
air bl](/img/28/57059/w960_57059-418.png)
4 A DECELERATION CONTROL SYSTEM
COAST ENRICHMENT SYSTEM [FE 8VALVE—UNLEADED FUEL]
Ignition coil
Engine
control
unit
Coast enrichment
solenoid valve
Richer air bleeds
Secondary main
air bleed
Idle switch
© e
To secondary
main jet
76G04A-098
This system opens the fuel passage to the secondary stage of the carburetor during deceleration at
engine speeds of 2,300—1,500 rpm. The coast enrichment solenoid valve is actuated by the engine
control unit.
Troubleshooting
Possible cause System Inspection Coast enrichment solenoid valve
Engine control unit terminal Possible cause System Inspection Coast enrichment solenoid valve
A B D 1
Page 4A—54 4A—55 4A—91
Checking order 1 3 2
System Inspection
1. Warm up the engine to the normal operating tem-
perature and run it at idle.
2. Connect a voltmeter to the carburetor connector
terminal E.
3. Connect a tachometer to the engine.
76G04A-099
4A—54
Page 420 of 1865

DECELERATION CONTROL SYSTEM 4 A
4. Lift the idle switch lever. (Idle switch ON.)
5. Increase the engine speed to 3,000 rpm then de-
celerate.
6. Check the terminal voltage as shown.
Voltage:
Above approx. 2,300 rpm Approx. 12V
Approx. 2,300 rpm—1,500 rpm Below 1.5V
Below approx. 1,500 rpm Approx. 12V
76G04A-100
Coast Enrichment Solenoid Valve
1. Disconnect the connector of the coast enrichment
solenoid valve.
2. Apply 12V to the carburetor connector terminal D
and ground terminal E as shown in the illustration.
3. Check that the coast enrichment solenoid valve
"clicks" when making and breaking the circuit. Re-
place, if necessary.
76G04A-101
4A—55