differential MAZDA MX-5 1994 Repair Manual

GENERAL SERVICE INFORMATION JACK AND SAFETY STAND POSITIONS FRONT Jack position: Center of crossmember REAR Jack position: Center of differential Safety stand positions: Side sills I Safety stand positions: Side sills VEHICLE LIFT (2-SUPPORT TYPE) POSITIONS FRONT Frame Side sills REAR Frame Side sills Gartner Banana

7558 REAR DRIVE SHAFT 2600 iffEAR AXLE REAR BRAKE MECWANISHS REAR DIFFERENT lAL5 (HORHAL DI FF . r REAR DIFFERENTIALS (L IHITED SLIP DIFF. REAR SUSPENSION HECHANISMS REA9 SPRING C DAHPER REAR STABILfZFR REAR LOWER ARMS & SUB FRAME STEER1 NG WHEEL. STEERING COLUHN L GHAF1S STEERING GEAR (W/O POWER S'ILLKIHG) STEER I MG GEAR (W/ POWER STEEWIHG) POWER SIEERING svsltn i:RON f AX1 E (W/O ANrI LOCK BRAKE SYSTEM) FRONT AX1.C (ANTI L.Cr.K BRA#& SYSTEM) FRONT BRAKE Uf CIIAIIISHS FRONT SUSPEHSIOH HECHANISHS FRONT Sf'WINL Ib DAWPi:'(I SECT ION NAHE INDEX (CHASSIS) -- SEC .HI - .. .- .- - ctSOOA 4340 6345 i 6360 4360 r 4570 '6400 4500 4600 "----...-.--...-----..----- .l..-._--l BRAKE PEDALS (AUTOMATIC VRANSC ISSION) BRAKE HASTEA CYLINDER a POWER BRAKE (U/O ANTI LOCK BR4KE SYSTEHI BRAKE MASlER CYLINDER POWER BRAKE (AHTI 1 OCK BRAKE SYSTEH) BRAKE PIPINGS (W/O ANTI LOCK BHAKE SYSTEM) BRAKE PIPINGS (ANTI LOCK BRAKE SYSTEM) ANTILOCK BRAKE SYSTEM PARKING BRAKE SYSTEH FUEL PIPINGS CHANGE CONTROL SYSTEM (AT) Gartner Banana

: 2710 -2 REAR DIFFERENTIALS 27!0 REAR DIFFERENTSALS CNORHAL UIFF , (NOWHAL DIFF a ) - -- ~Ul~l~I./~l!S~~~ ICl lux SPACE PIECE DISTANCE CASE BOLT, R I ti0 GEAR DmlOM1.I SEAL, OX L Gartner Banana

SEC1 ION NAME INDEX (CHASSIS) -- SECTION HAKE SECTION NAME I-El 1 2660 REAR AXLE (N/O ANTI LOCK BRAKE SYSTEM) 1-Ftl 2610 WEAR BRAKE )IC.CHANISHS 1-G15 4340 A BRAKE WASTER CVl-XNUER L POWER l-Hfl 2710 REAR DIFFERENTIALS BRAKE !NORMAL DIFF.1 t ANT f LOCK BRAKE SYSTEM) I-L11 2710 k REAR DIFFERENTIALS 1-115 4360 BRAKE PIPINGS (t In1 TED SLIP DIFF. CW/O ANTI LOCK BRAKE SVSTEN) 1-C12 2800 REAR SUSPENSIOId HECHANISHS 1-K15 4360 A BRAKE PIPINGS (ANTI LOCK BRAKE SVSTEH) I-Dl2 ZICl REAR SPRING & DAMPER i-~i5 4370 AHTILOCK BRAKE swen !-El2 2810 REAR STABILIZER 1-C16 6400 PARkING BRAKE SVSTEH l-FlZ 2630 REAR LOWER ARllS L Sll8 FRAHE I-El6 4500 FUEL PIPINGS 1-1117 3200 STEERING WIIEF.1. 1-616 4600 CHANGE CDNTRtiL SVSTEH 1-11> 3210 STEERINL;COLU#H& SHAFTS (AT) 1-J12 3220 STEERING GfGR (W/O POWER STEERING) 1-C13 5240 POWER STEERING SYSTEM I-.L;lJ 3300 FRONT AXLE (Y/O AHTI LOCK LPAKE SYSTEM) l-f,';3 3306 A FRONT AXLE. (ANT 1 l OCK BRAKE SYSTCN) 1-61 3 3310 FftC'JI BRAKE WECHAHISHS I-1115 3600 FROHT SUSPENSION MECHAYlSHS .-..---- I A I I !lL. HI1 . ALIHAJh 'I 3 PAIC. 1985-04 Gartner Banana

REAR PROPELLER SHAFT -, REAR ORIVE SHTAFT - l4300 14600 e7 ENGINE L T/#ISSIO# IOUHTIWGS PlCTORlAL INDEX REAR AXLE l I'mO &' Gwen In Engine Group @ CHANGE CONTROL SYSTEfl (MANUAL TRANSMSSION) REAR BRAKE HECHANIS#S ! REAR DIFFERENTIALS CHASSIS (I 12) REAR SPRING C DANPER &2810 W !EAR COYER ARM C SUB FRMIE m200 STEERING WHEEL . - - - u3210 "'"'#hl(w E SHAFTS Gartner Banana

SECT I ON NAME INDEX (CHASSIS) SECTION NAHE LO.NO SEC.Na .---------------------------- ----- ------ REAR PROPELLER SHAFT 1-C15 4300A tt REAR DRIVE SHAFT REAR AXLE SEAR BRAKE MECHANISMS REAR DIFFERENTIALS (NORMAL DIFF . 1-Ll1 2710 A REAR DIFFERENTIALS I I (LIMITED SLIP DIu. 1 1-C12 12800 1 REAR SUSPENSION MECHANISMS 1 1-~15 1 4360 A REAR SPRING 6 DAMPER REAR STABILIZER REAR LOWER ARMS & SUB FRAME STEERING WHEEL STEERING COLUMN & SHAFTS STEERING GEAR (W/O POWER STEERING) STEERING GEAR (W/ POWER STEERING) POWER STEERING SYSTEH FRONT AXLE (W/O ANTI LOCK BRAKE SYSTEM) FRONT AXLE (ANTI LOCK BRAKE SYSTEM) FRONT BRAKE MECHANISMS FRONT SUSPENSION MECHANISMS FRONT SPRING d DAMPER CROSSMEMBER Jl STABILIZER TIRES 8 JACK ENGINE t T/MISS13N HOUNTINGS EXHAUST SYSTEU CLUTCH RELEASE L MASTER CYLIND ERS (MANUAL TRANSHISSION) CLUTCH PIPINGS (MANUAL TRANSHI SSION) ACCELERATOR CONTROL SYSTEM FUEL TANK FlIFI. L ID OPENER CLUTCH & BRAKE PEDALS (MANUAL TRANSHISSION) SECTION NAME I ~0.~0 ---------------------------- ----- BRAKE PEDALS (AUTOHATIC TRANS# ISSIOH) 1 BRAKF MASTER CYLINDER L POWER BRAKE (W/O ANTI LOCK BRAKE SYSTEM) 1 BRAKE MASTER CYLINDER & POWER BRAKE (ANTI LOCK BRAKE SYSTEH) BRAKE PIPINGS (V/O ANTI LOCK BRAKE SYSTEM) I BRAKE PIPINGS (ANTI LOCK BRAKE SYSTEM) ANTILOCK BRAKE SYSTEM PARKING BRAKE SYSTEM FUEL PIPINGS CAI L OG-YO- AIJNAOG- 05 DATE. 1995-04 Gartner Banana

ALPHABETICAL INDEX *%* ENGLISH *** CASE,T/MISSlON------------ CASE'A' , LLOWER UNIT- ----- CASE'A',COOLING UNIT----- CASE'A1 ,HEATER UNIT------ CASEIB' ,BLOWER UNLT------ CASE'B' ,COOLING UNIT----- CASE'B9,HEATER UNIT------ CASE'OUT',ASHTRAY-------- CASING,DIFFERENTIAL------ CASING,HYDRAULIC UNIT---- CASING,STOPPER----------- CATALYST ,THREE WAY------- CEILING,TOP-----.--------- CHANNEL( L) DIVISION-DOOR- CHANNEL(R)lDIVISION-DOOR- CHECKER,DOOR------------- CLAMP---------.-..--------- CLAMP,BATTERY------------ CLAMP,HOSE--------------- 1-L11 DRUM,CLUTCH-------------- 1-N8 DRUM,CONNECTING---------- 1 -H9 DRUM,DIRECT------------.- 1-F9 DRUMIREAR CLUTCH------ -- 1-C9 DUCT(L)---------------..-- 2-DB DUCT(L1 ,SIDE DEMI .-- .---- DUCT(R)----..------------- 2-C8 2-DB DUCT(R1,SIDE DEMT,------- DUCT,AIR- ---- ------------ 2-C8 DUCT,CENTER-------------- 2-Cll 2-C8 DUCTIFRESII AIR----------- 1-14 CLIP,WEATHLRSTRIP-OUTER-- 2-El1 CLIPtA',SPEEDOMETER CABLL 2-F7 CLIPIA',WEATHERSTRIP-OUT- 2-El1 CLIPIB',WIRE-BONNET------ 2-E5 CLGTH,REPAIR-TOP-------..- 2-Dli CLAMt3,HOSE-A 1 .P. /A. CLNR CLAMP,WATER HOSE--------- ELEMENTIAIR CLEANER------ 1-J4 EMBLEM,CAP-WIiE€I.--------- 1-Ll;? END,CONTROL LEVtR-------- 1 -K6 ENDlS/ROD<1ST82ND)------- 1-J6 ENl)rS/ROD(3RDB4TH;------- 1-J6 ENG:SHIFf ROD(O/TOI'&REV.) 1-K6 ENGINE,PARTIAL----------- ENGINE,SHORT------------.- 1-D3 ESCUTCHEON--------------- 1-D3 EVAPORATOR--------------- 2-ti9 2-Mll EYE BOLT K?T,31. GEAR---- 1-M12 2-116 2-L12 2-N5 COVER,5OIE-CC1----------- 2-Ki COVER,HOLE-ANTENNA------- 2-El4 COVER,HOLE-LIFT GATE----- 2-Dl0 COVER,INNER HANDLE----.--- 2-M9 COVER,INTERIOR MIRRORm--- 2-F16 COVER,JOINT-LOWER-------- 1-112 COVER,JOINT-UPPER-------- 1-112 COVER,LEVER-OPENER------- 2-L7 COVER,MAIN FUSE BLOCK---- 2- I1 4 COVER,OIL PUMP----------- COVER,REAR--------------- 1-N4 1-J3 1-K12 COVEK,RE&R-ALTERNATOR---- 1-C7 CQVER,RELAy------------..- 2-H1! COVER,ROD---------------- 1-1.6 COVER,SELECT LEVER------- 1-616 COVERISERVICE HOLE------- Z-F5 COVER,SERVO-------------- COVER,SIDE--------------- 1-N7 2-K7 COVERISPARE TIRE--------- 2-Cl6 COVER,l'HERHO------------- 1-D5 CQVER,THERMOSTAT--------- 1-D5 COVER,TIMING EELT-C. ----- 1-13 GASKET------------------- 1-C5 1-C15 1 -F3 1-H7 1-J14 1-L4 1 - L 14 1-N7 2- ~4 GASKET 8 SEAL KIT-------- 1-M9 GASKET KIT,COMPRESSOR---- 2-K11 GASKET SET ,CYL HEAD----- i -D3 GASKET SETIENGINE-------- 1-DY GASKET(C1 ,TIMING BELTCL) - 1-13 GASKEl'(INN),TIHIHG BELTCL 1-13 BASKET(L)---------------- GASKET,CAP--------------- 1-13 1-114 GASKETICONPRESSOR-------- 2-K11 GASKET,CONVERTER--------- !-Dl4 G0.SKET ,COVER PLATE------- 1-K6 GASKET,CYl.INDER WEAD----- 1-F3 GASKET,DRAIN PLUG-------- 1-li14 GASKETIDRUM SUPPORT- ----- 1 - D8 CASKET.E.G.R. VALVE------ 1-L4 CORD NO.1,HI.TENSION----- 1 -M6 CORD NO.2.HI.TENSION----- 1 -M6 CORD NO.~;HI.TENSION----- 1 -M6 CORD NU.4,HI.TENSION----- 1 -M6 CORD SET,HI.TENSION------ 1 -M6 CORa,EARTH--------------- 2-c14 2-Nl:! CORE,HEATER Ub!IT--------- 2-Dl1 COTTER,VALVE-IN.--------- 1 -N3 COUPLERISOLENOID VALVE--- 1-E0 COVER-------------------- l-Cl6 2-C6 COVER NO.l,ADJ-FRT------- 2-66 COVER NO.2,ADJ-FRT-a+----- 2-60 COVER N0.3.ADJ-FRT------- 2. SC COVER(C),SENSOK---------- 2-H9 COVER(L),BELT LINE------- 2-Kli COVER(L).BRACE BAR------- 2-C6 COVER,UNDER-------------- 2-C6 COVER,VALVE BODY--------- 1-10 COVER,WASHER TANK-------- 2-F1E COVER,WHEEL CORE--------- 1-Hli COVER, WIPER ARM-FRONT--- - 2-H15 COVER'L1,HYDRAULIC UNIT-- 1-Ml5 COWLING,RADIATOR--------- CRANKSHAFT--.. -- ------ ---- 1-E5 1 -K3 CUPISECONDARY------------ 1-H15 CUSHION(L),FRT SEAT------ 2-N8 CUSHIOW(R),FRT SEAT------ 2-K8 CUSHION,LID HINGE-------- 2-H4 CUSHION.RUBBER----------- 2-17 2-Ll CYL.,CLUTCH MASTER------- I -El4 CYL.,CLUTCH RELEASE------ 1-El4 CYL,,TAHDEM MASTER------- 1-F15 1-61 5 1-H15 /~ASKET;EX.MANIFOLD------- 1-E4 GASKET,EXH.PIPE-CONVERTER 1-Dl4 GASKET,EXTENSION--------- 1-C8 GASKET,FILLER PIPE------- 1-H14 GASKET ,FRONT COVER--- .--- I-C6 GASKET,HEAD COVER-------- 1-fi3 GASKET,IN.MANIFOl.D------- 1-D4 GASKET.LICENSE LAMP------ 2-H4 COVER( L) ;DECK LOCK------- 2- Jli COVER(I.),DRAIN-SOFT TOP-- 2-Hli COVER(L),DUST------------ 1-El2 1-Fl? COVER(L),HINGE----------- 2-D9 COVER( L) ,HOLE----------- - 2-Nl! COVER(L),KNUCKLE--------- 2-NB COVER(L).SEAT BACK------- 2-N8 - ... CLIP SET,DRlVE SI!AFT----- 1-DlI CLIP(L1 ,FORM PLATt .------ 2-El2 CLIP(R),FORM PLATE------- CLIP,CABiE--------------- 2-El2 1-Dl6 CLIP ,ENGINE HARNESS------ 2-N141 CLIP,FLEXIBLE Hi3SE------- 1-C16' l-~ld I-Ml5 2-1314 FASTENER SET ,TOP CLOTH--- 2- Dl2 FASTENER,BONNET RELEASE-- 2-KG FASTENER,DOOR TRIM------- 2-rl0 2-#7 GASKET,OIL PUMP---------- 1- J7 GASKET ,OIL STRAINER-- ---- 1-C5 1-rJ4 GASKET.RR.COH0.---------- 2-F4 1-1jsl CQv~~(~);S~~so~-l-------- 2-H9 I I-K~SI COVER( L) ,SENSOR-AIR BAG-- 2-H9 CLIP,HAHNESS------------- 2-E15: COVER(R),REL'I LINE------- FKl4 2-G13! COVER(R),BRACE BAR------- 2-C6 , 2-M14' CUVER(W),DECK LOCK------- 2-1121 2-N14( COVERIR) ,DRAIN-SOFT TOP-- 2-HIZi CLlP,HARNESS-HAND BRAKE-- 2-M7 I COVERCR) ,DUST.----------- 1-E13i CLlP,HEATER COtITKOL--- - -- 2-Elli 1-F131 CLIP, HOSE- SUB T.8 VATFR H 1 -F5 i COVER(R) ,HINGE- ---------- 2-C9 ! CLIP,OIL FJPE-------. ---- 1-L7 I CLIP ,PIPE--- -..- ---------. 2-N8 j I-El6: COVER(R),HOLE------------ Z-N1S1 x-~I(+ COVER(RI,KNUCKLE--------- 2-18 I 1-Fl6, COVER(R) ,SEAT BACK------- 2-K8 I FASTEHERILIFT GATE TRIM-- 2-F14 FASTENERBRAIN RAIL-REAR-- %-Eli FASTEHER; RAIN FASTENER. REAR 1 SIDE TUXN- - .SPRANG CAP- FASTEYER,SEEL------------ 1- J3 1-K4 FASTENER, STOP LAMP-HI . --- II D f FEEDER-ANTENNA- - - - - -- - - - - 2-F14j GASKET~VAC POWER ASSIST- !-El5 I )t s FILTER ,AIR--------..------ 2 - N 12 1-G15 FILTER, FUEL- - ..- - - - - - ----.. ~%*t*~x*rfi**tf%%w 1-F4 1 SASK6T.W.PUMP INLET------ 1-D5 I FII.TEP,FUEL PUMP--------- 1-H14 GASKET,WATER PUMP------ - 1-05 IlAl~,FRONT-WIND.---------- 2-~111 FINISHEPIWEAR------.----- 2-i4 GASKET,WINDOW REGULATOR-- 2-C10 . . . . . . . -. . . . . . -- .. - -- ------- L.- -.- --- -.-- CAT. AUNA04-03 F.-002 Gartner Banana

ALPHABETICAL INDEX *** ENGLISH **% NUT,DECK LOCK------------ 2- Jli NUT.EXPANSION------------ 2-K7 PANEL( PANEL( PANEL ( PANEL ( PANEL ( PANEL( PANEL( PANEL 1 PANEL 1 PANEL, PANEL 1 PANEL, PANEL, PANEL PIPE,FILLER-------------- 1-ti PIPEIFILLER-FmWASHER TANK 2-E PIPE,FUEL-MAIN----------- 1-5 PIPEIFUEL-RETURN--------- 1 -E PIPE,HEATER UNIT--------- PIPE,OIL----------------- 2-D 1 -K PIPE, OIL LEVEL GAUGE- ---- pIpE,pEDAL--------------- 1 -H 1-c PIPE,RETURN-------------- 1-n 1-C PIPE,SCREEN WASHER------- 2-F , PIPE,SUCTION------------- PIPE,VACUUM-------..------ 1-C 1-E 1 -G PLATE,END---------------- 1-J3 PLATE,HOLDER-BRUSH-------- PLAlE,LOCK--------------- 2- Jl5 1-J11 1 -Mll PLATE,MANUAL------------- 1-K9 FLATE,NUT-TRUNK FLOOR PAN 2-K5 PLATE,OIL BAFFLE--------- 1-E3 PLATE,OIL BAFFLE-CYL. BLK 1-13 Pl.ATE,OIL BAFFLE-EX.----- 1-E3 PLATE,OIL BAFFLE-1N.SIDE- 1-E3 PLATE,PRINT------------..- 2-67 PLATE,RETAINING---------- 1 -C9 1-09 MAGNET------------------- 1 -M7 MANIFOLD,EXHAUST--------- 1 -E4 MANIFOLD,INLET----------- 1 -D4 MAT,FLOOR---------------- 2-N15 MATIREAR END------------- 2-cl6 2-N15 MATITRUNK ROOM----------- 2-C1C MEMBER NO.E(?),CROSS-FLOO 2-L5 MEHBER N0.2(Rl1CROSS-FLOO 2-K5 MEMBER N0.3,CROSS-------- 2 -K5 MEMSER N0.4,CROSS-------- 2-K5 HEMBER(R1,INST. PANEL---- 2- J7 MEMBER ,CRASH PAD--------- 2- J7 NEMBER,CHOSS------------- 1-Fli 1-Kl! 1-L11 NUT,LOCK-CLUTCH HUB------ 1-H6 NUTILOCK-COUNTER SHAFT BR 1-H6 KUT,LQCK-RACK------------ 1-Lli NUT ,MOUNTING- ANTENNA--- - -- 2-El4 NUTISELF LOCK------------ 2-Lli tUT,SIDE PROTECTOR------- 2-C4 NUT,SPRING--..------------ 2-E4 2- I7 NUT,STOPPER-LAMP HINGE--- 2-L3 NUTITOP-CRASH PAD-------- 2-L7 NUTIWIPER LINK----------- 2-El5 PRHEL ;PLATE-MODE CONTROL- 2-El 1 ! 2-N4 i pIpE,VINYL--------------- 1-K7 / PANEL.RAD.SHROUD--------- 2-Dl5 PLATE.SEAL-T PANEL; REAR DECK---------- 2-H5 2..H5 jXATER--------------- 2-6 PANEL,REAR END----------- PANEL, ,ROOF--------------- 1-E .?-ti12 PIPEIA',CYLINDER--------- I -N PARTS K1T.INN.-BKAKE----- 1-F15 PIPEIB'.CYLINDER--------- 1-N .51 PLATE ; SEPARA 1 .- t4 PARTS YIT,INNER---------- PARTS SET---------------.- 1 -E 2- J PARTS SET,ST. WHEEL------ PAsS,OIL----------------- 1-H 1-D PAWL,PARKING------------- 1 -K PEDAL g ARM-------------- 1-G PEDAL,BRAKE-------------- 1-c 1 -L PEDAL,CLUTCH------------- 1-L PIECE,DISTANCE----------- 1-1 1 -n 2-N4 MEMBER ,REAR DECK------ --- 2-H5 METAL SET,CONN.ROD------- 1 -L3 METAL SET,MAIN BRG.------ 1 -L3 METAL SET ,THRUST--------- METER SET---------------- 1 -M3 2-67 METER,FUEL--------------- 2-H7 METER, OIL PRESSURE------- 2-67 METER,TEMP--------------- 2-117 MIRROR(L),DOOH----------- 2-El4 NIRRORCK) ,DOOR----------- 2-€16 MIRROR,INTERIOR---------- 2-El6 2-Flt MODULE,AIR BAG----------- 2-H9 MODULE ,AIR BAG PASSENGER- 2-H9 MODULE ,POWERTRAIN CONTROL 2-Cl? MODULE,PWT.CONTROL------- 2-Cl! MOTOR( L 1, RETRACTABLE HEAD 2-L3 MOTOR(R),RETRACTABLE HEAD 2-L3 MOTOR IFAN-BLOWER UNIT---- 2-F11 HUTOR, WIPER----------- --- 2-H15 MOULn(UP). FRT. WItJDOW----- 2-J3 OIL,COMPRESSOR----------- 2-Kll OPEtiER,FILLER LID-------- 1-K14 OPENER,T/LID 8 F/LID----- ORIFICE------------------ 1-K14 1-F3 ORNAMENT,FRONT----------- 2-14 ORNAMENT,MAKER NAME-REAR- 2-14 ORNANENT,REAR------------ 2-14 ORNAMENT,STEREO---------- 2-MI! ORNAMENT,STEREO-LOWER---- 2-Ml! ORNAMENT,STEREO-UPPER---- OUTLET ,WATER----- ---.----- 2-Hl! 1-E5 PLATE NO. 2(L), SET-F. BUMPE 2-~3 PLATE N0.2(R),SET-F.BUMPE 2-F3 PLATE N0.3,SEAL---------- PLATE SET---------------- 2-111 2-H3 9-72 ! L-A4 PLATECC) SET-TOP FABRIC-- 2-0121 PLATE(FRT1,SET-ROOF PANEL 2-E12, PIN,CtiECKER-------------- 1 -M 2-M PIN,DECK LOCK------------ 2- J PIN,GUIDE----.------------ 1 -G PIN,INTER LOCK----------- 1- J PIN,PIVOT-CLUTCH REL .FORK 1-C PIN,SLIDER--------------- 1-6 PIN,SNAP----------------- 1 -D 1 -G PLATE(L)------.----------- 2-F10 PLATE(L1,CLOSING-QTR PANE 2-35 PLATECL),FROtiT SCUFF----- 2-L15 PLATEtL),HOOK-REAR DECK-- 2-F12 PLATE(L1,KICK-D.TRIM----- 2-F10 PLATE(L1,SEAL------------ 2- I5 PLATE(L),SET-TOP FABRIC-- 2-612 PLATE(L),SIDE-REAR FLOOR- 2-L5 ~LATE(R)----------------- 2-F10 PLATE(R1,CLOSING-QTR PANE 2-H5 PLATE(R1,END------------- 2-65 PLATE(R1,FRONT SCUFF----- 2-L15 PLATE(R),HOOK-REAR DECK-- 2-F12 PLATE