belt MAZDA MX-5 1994 Manual PDF

TECHNICAL DATA D. LUBRICATION SYSTEM - Engine ltem BP DOHC - -. Lubrication system Force-fed type E. COOLING SYSTEM Trochoid gear 344-41 I3.5--4.5,s-31 9&l96 {I .&2.0, 15--28) 295-392 {3.0-4.0,43-56) 0.02-0.1 8 {0.000&0.0070) 0.20 {0.0079) 0.09-0.18 (0.0036-0.0070) 0.20 {0.0079) 0.03-0.1 2 {0.0012-0.0047) 0.14 (0.0055) TY pe Relief pressure kPa {kgf/cm2, psi) Oil pressure kPa {kgf/cm2, psi) Inner rotor tooth tip to outer rotor clearance mm {in) Outer rotor to body clearance mm {in) Side clearance mm {in) Water seal type I Unified mechanical seal Thermostat 1,000 rpm 3,000 rpm Standard Maximum Standard Maximum Standard Maximum Oil filter Engine ltem - - Cooling system . . Impeller diameter mm {in) Number of impeller blades Type Relief pressure differential kPa {kgf/cm2, psi) BP DOHC Water-cooled, forced circulation - 75 i2.95) 6 Full-flow, paper element 74-1 17 {0.&1.2, 12-1 7) TY pe . ., . . . - Radiator I Water pump Wax, two-stage v. . . Full-open temperature "c {OF) Full-open lift mm {in) Engine oil TVD~ O~enina tem~erature "C con I Sub: 83.5-86.5 U83-187). Main: 86.5-89.5 (1 88-1 931 100 (21 2) Sub: 1.5 (0.06) min., Main: 8.0 (0.31) min. -. . - . . Cooling circuit checking pressure kPa {kgflcmz, psi) I 103 {I .05, 14.9) I Centrifugal, V-ribbed belt driven TY pe I Coolant fan I 4.0 (4.2, 3.5) 3.6 {3.8,3.2) 3.75 (4.0, 3.3) API Service SG, SH (ECII) ILSAC Capacity Corrugated fin viscosity Above -25°C (-1 3°F) SAE 1 OW-30 number Below 0°C {3Z°F) SAE 5W-30 Total (dry engine) L {US qt, Imp qt) Oil replacement L {US qt, Imp qt) Oil and oil filter replacement L {US qt, Imp qtl Cap valve o~enina pressure kPa {krrf/cm2, psi} 1 73.6--102 {0.75--1.05, 10.7-14.91 Capacity W-V I 120-1 2 Current A 1 below 7.7 Engine oil Type Number of blades Outer diameter mm {in) Coolant Capacity L {US qt, Imp qt) I 6.0 {6.3,5.3) Electric 5 320 (1 2.61 Gartner Banana

TECHNICAL DATA TI) G. ENGINE ELECTRICAL SYSTEM )ark current*' - Engine tem Voltage V 3attery Type and capacity (5-hour rate) Starter -. . BP DOHC MT mA 1 20.0 AT Tvm Ignition system 12, Negative ground S46A24L(S) (32 Ah) Maintenance-free A.C. ST- Output V-A Regulator type Regulated voltage V 12-65 Brush length mm {in) Drive belt deflection mm {in) 17.5 (0.69) 12.0 (0.471 - -- r-- I I hPe Spark plug 1 2-70 Standard Minimum New Used Brush length mm {in) BKR6E-11 (Standard ... MT) NIPPONDENSO : K16PR-U11 K20PR-U11 (Standard ... MT, AT) TYW OU~DU~ V-kW Standard 1 17.0 I0.67) Minimum 1 11.5 10.451 1 Type Spark advance control Ignition timing*2 BTDC ("CA)/rpm Transistorized (built-in voltage regulator) 14.3-1 4.9 21.5 (0.85) 8 I0.31) 5.5-7.0 {0.22--0.27) 6.0-7.5 {0.24--0.29) . . I . . Electronic spark advance (ESA) Powertrain control module (engine) controls spark advance Ignition coil H. CLUTCH Direct lot850 TY ~e Primary coil winding a Secondary coil winding ks2 . .- - Engine Item BP DOHC 1 Coaxial reduction 10/800 Molded (with igniter) - 8.7-1 2.9 NGK : BKR5E-11 *I Dark current is the.constant flow of current while the ignition switch is OFF. (i.e. powertrain control module (engine), audio, etc.) '2 With System Selector (49 B019 9AO) test switch at SELF TEST. , Plug gap mm (in) Firing order 124.95 1 .O-1.1 {0.040--0.043) 1-342 Clutch control Runout limit mm {in) 1 0.2 (0.008) I 12-1.4 Hydraulic Clutch pedal TYP Suspended A .- 6.13 120 (4.72) 175--185 {6.89--7.28) 0.G3.1 (0.02-0.12) 68 I2.68) Pedal ratio Full stroke mm {in) Height (with carpet) mm (in} Free play mm {in} Distance to carpet when clutch fully disengaged rnm [in Minimum Gartner Banana

TECHNICAL DATA 1 Charge I 1.4 Belt 1.4 r. BODY ELECTRICAL SYSTEM 1 Air bag I 2 1 Retractor 1.4 Item Wattage (Bulb trade number) Hold Anti lock Wamlng and indicator lights 1.4 1.4 Washer Rear window defroster Beam Turn (LH and RH) Illumination Malfanction indicator Brake 1.4 1.4 I Exterior lights 3.4 3.4 3.4 x 4 1.4 1.4 Headlights Front turn signawparking lights Front side marker lights License plate lights Rear turn signal lights Rear side marker lights Stop/taillights Back-UP linhts High-mount stoplight I 18.4 (921) ACS 1 1.4 Hazard switch 1.4 60140 2718 (1 157 NA) 3.8 (1 94) 7.5 27 (1 1 56) 3.8 (1 94) 2718 {I 157) 27 (1 1561 Interior llahts - I lllumination lights I Cruise control main switch I 1.4 I 5 Ash tray U. HEATER AND AIR CONDITIONING SYSTEM I Item I Specit lcations I 3.4 Heater control switch ane el I 1.4 STANDARD BOLT AND NUT TIGHTENING TORQUE Refrigerant amount S (04 Compressor oil amount rnl {cc, fl oz) Refrigerant normal pressure MPa (kgflcm2, psi) 600 {2 1.21 130-1 70 {I 30-1 70,3.9-5.1) Low pressure: 0.154.25 (1 .5-2.5,21-361 Hiah Pressure: 1 37-1.57 (1 4--16, 199--228) Gartner Banana

SPECIAL TOOLS ST ENGINE TOOL NUMBER & DESCRIPTION 'OOL NUMBER & DESCRIPTION PRIORITY ILLUSTRATION PRIORITY ILLUSTRATION - 19 01 07 680A Engine stand 49 EOll IAO Brake set, ring gear Lock tool, crankshaft Hanger set, engine stand Arm, valve spring lifter Remover & installer, valve guide 49 801 2 0A2 Pivot Remover & installer, piston pin Adapter set, radiator cap tester Remover, valve seal Oil pressure gauge V-ribbed belt tension gauge 49 LO1 2 OAO Installer set, valve seal & valve guide Gartner Banana

CONSTRUCTION No. @ I Rear deck panel @ @ - - 1 8 1 Quarter panel Part Name @ I Rear deck member Trunk lid Rear end panel I @ 1 Light housing No. Part Name @ Q @ I Tunnel gusset Seal plate Splash protector @ @ I @ I Rear fender panel Bulkhead panel Floor side panel Floor center pan 0 I Crossmember No. 4 @ @ I @ I Door body @ Q Rear fender gusset Rear fender rain rail Fuel filler lid Parking bracket Crossmember No. 3 8 1 Floor side plate @ @ I @ / Side sill, inner B @ @ I ~ut plate Rear fender, lower Trunk board bracket Tank floor pan assy Trunk floor assy 1 8 1 Side sill reinforcement Q @ 0 I Rear side frame Striker reinforcement Side sill, inner C I I I 1 8 ( Cowl side panel @ @ I Closing bracket I @ I Hinge pillar Floor side panel @ @ 8 1 Battery clamp bracket I @ I Side sill, inner Side sill, outer Bumper bracket Cap bracket @ I Corner junction 1 8 1 Front header, Q @ @ @ Side sill gusset Hinge pillar, outer Side panel, inner Wheel inner house @ @ @ Beltline reinforcement Front pillar, outer Front pillar, inner @ Front header, upper Gartner Banana

CONSTRUCTION @ I Trunk lid I @ I Splash protector No. @I I Rear deck member Part Name @ @ I @ I Light housing No. Rear end panel Rear deck panel @ I Floor center pan Part Name @ I @ / Rear fender panel @ @I @ I Crossmember No. 3 Seal plate Quarter panel Floor side panel I @ I Rear fender, lower @ Fuel filler lid @ @ 1 Floor side plate I I I I @ 1 Side sill B, inner Crossmember No. 4 Tank floor pan assy @ @ 1 Bumper bracket @ @ Trunk floor assy @ @ I Q / Front header, upper Door body Side sill, outer @ Floor side panel Rear side frame -1 .............. Both side rust-proof treated steel .............. One side rust-proof treated steel (Reverse side only) Side sill reinforcement Striker reinforcement Side sill C, inner @ @ 0 @ Side panel, inner Wheel inner house Beltline reinforcement Corner junction @ @ @ Side sill A, inner Hinge pillar, outer Cowl side panel Gartner Banana

- - ,' 1040 -1 OIL PAM L TZHING COVER 1840 OIL PAN L TIWING COVER PLATE, OI L BAFFLE-CYL . BLK 1 / BOLT COVER ,TIHING BELT-LW 1 R COVER( UP. > ,TIMlNO CH 1 BASK&T(C),lIMlNO $EL WON ASBESTOS 1 Gartner Banana

1040 -2 * OIL PAN 8 TlHIHO COVEl4 1040 O1L PAN d PINING COVER r I CAT I OASICET ,T .BELT COVER- NOH ASBESTOS PLATE,SEAL-1,BELT CO VER U RUBBEk,SEAL-SEIL PLA 'I E SEAL, OX L PLATE ,END (HT) (AT) COVER,EHD PLATE (AT) COVfR,REAR SEAL ,OIL -CRAtiKSHAFT TUBE,SlLf CUN Gartner Banana

1580 -2 a BRACKET,PULLEV 6 BELT 1580 BkACKETtPUL~EY 8 BELT IJAllf. NO. (UT' BOLT AD JUST [A1 (W/AIR CON.) LW/O POWER STEERING) [A) LW/AIR CON.) t W/O POWER STEEHI NO) SPACER, STRAP tW/O AIR CON.) 1 WPOWER STEERIIiO) Gartner Banana

PKO-C, C ST8 TYPE, W/HEAD SPE I AKER, W/O SEIISORY SO UND 1 NA4 dA5 TAN 6 8 INT- NA82-57-150D 1 PKd-C-OPT, (ST0 TVPE,W/HEAD SPE AKER, W/SENSORY SOUN D 1 SPEAKER ,PILLOW-SEAT PKO-A PKU-B I PKQ-C 1 (W/HEAD 88 SPK . ,W/B Sf HSORV SOU#D 1 PKO-0-OPT PKO-C-OPT I W/HEAD HR SPK. , WISE tiSORY SOUND 00 INY .. NA3 BLACK NA5 NR't YAM PRUTR(L),SEAT BELT 00 INT- HAS BLACK NA5 NA4 ?A# KNJCKI E( Wl ,RECLINING ADJUSTER ,NO. 1 ADJUSTER ,NO. 2 Gartner Banana