MITSUBISHI 3000GT 1991 Service Manual

AUTOMATIC TRANSAXLE - Selector Lever Assemblv23-59
/
LTerminal
Scjewdriver
D9R0054
/
L
L’/
09FOO9909FOlOO
I09FOO9909FOlOlLever
assembly
SERVICE POINTS OF DISASSEMBLYM230FAD
1. REMOVAL OF OVERDRIVE CONTROL SWITCH CON-
NECTORDisconnect the overdrive control switch connector and then
remove the terminal from the overdrive control switch
connector.
4. REMOVAL OF OVERDRIVE CONTROL SWITCH BUT-
TON
/ 5. OVERDRIVE CONTROL SWITCH
(1) Using the flat-tip screwdriver, remove the overdrive
control switch button.
(2) Remove the overdrive control switch mounting screw.
(3) Pressing the switch, remove the overdrive control
switch.
INSPECTIONMWOGAE
l Check the detent plate for wear.
l Check the bushing for wear or damage.
l Check the spring for damage or deterioration.
POWER
(PWR)/ECONOMY (ECO)/HOLD (HOLD) SWITCH
Check for continuity between terminals when the switch is
OFF and when ON.
ON (PWR)b-l-l I
I ~~OFF (ECO)IIII
I--- ~~~ 1 1 o-+0 1ON (HOLD)
NOTEO-O indicates that there is continuity between the terminals.
OVERDRIVE CONTROL SWITCHCheck for continuity between terminals when the switch is
OFF and when ON.
4
ON (Overdrive activation)
OFF (Overdrive non-activation)0
NOTEO-O indicates that there is continuity between the terminals.
SERVICE POINT OF REASSEMBLYM230HAO
14. INSTALLATION OF SLEEVEPlace the selector lever in the “N” position, and then turn
the sleeve so that the clearance between the sleeve and
the lever assembly end is within the standard value.
Standard value (A): 15.2
- 15.9 mm (-598 - .625 in.)
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23-60AUTOMATIC TRANSAXLE - Transaxle Oil Cooler, Hoses, Tubes
TRANSAXLE OIL COOLER, HOSES, TUBESNZlSA- .
REMOVAL AND INSTALLATION
Pre-removal and Post-installationOoeration
4*1. Hose4*2. Tube assembly4*3. Feed hose4*4. Return hose
12 Nm
9 ft.lbs.
Hose assembly removal steps
5. Air cleaner cover, Air intake hose4*6. Hose assembly
Tube assembly removal steps
7. Front splash shield extension(right side)4* l 48. Eye bolt
9. Tube assembly
Transaxle oil cooler removal steps
7. Front splash shield extension(right side)l * **I8. Eye bolt
10. Transaxle oil cooler4.0
ium2.9 ft.lbs.
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AUTOMATIC TRANSAXLE - T
ransaxle Oil Cooler, Hoses, Tubes23-61OQFOO95
OQFOOQt
SERVICE POINTS OF REMOVALM23SBAG1. REMOVAL OF HOSE
/ 2. TUBE ASSEMBLY J 3. FEED
HOSE
/ 4. RETURN HOSE
Caution
Take care not to spill the transaxlefluid when removing
components.6. REMOVAL OF HOSE ASSEMBLY
Caution
1.When removing the hose assembly, use care not toallow the transaxle fluid to spill.
2. After removing the hose assembly, plug so that
foreign materials cannot enter the transaxle.
8. REMOVAL OF EYE BOLT
(1) Wipe the connection threads and tightly contacting
surfaces clean of dust and dirt.
(2) Secure the oil cooler connector with a spanner to
prevent excessive force from being applied to it, then
loosen the eye bolt.
INSPECTIONMZ3SCAHl Check the hose for crack, damage and clog.
l Check for rusted or clogged radiator oil cooler.
lCheck oil cooler fins for bend, damage, and clogged foreign
matter.
SERVICE POINT OF INSTALLATIONM23SDAD8. INSTALLATION OF EYE BOLT
-(1) Wipe the connection threads and tightly contacting
surfaces clean of dust and dirt. .
(2) Secure the oil cooler connector with a spanner to
prevent excessive force from being applied to it, then
tighten the eye bolt.
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23-62AUTOMATIC TRANSAXLE - Transaxle AssemblyTRANSAXLE ASSEMBLY
REMOVAL AND INSTALLATION
MZJLA- -
Pre-removal Operationl Place Selector Lever in “N” Position
and Stop the Engine.
l Draining of Transaxle Fluid
(Refer to GROUP 00
- Maintenance
Service.)
l Removal of Front Under Cover
(Referto GROUP 51 -Front Bumper.)09FO112
Removal steps
1. Side under cover2. Battery
3. Battery seat, Washer tank
4. kiorsteaner cover, Air intake
l +5. Connection for transaxle controlcable
4*
6. Connection for oil cooler hose
7. Inhibitor switch connector
8.
Kickdown servo switch connector
9. Pulse generator connector
10 Oil temperature sensor connector
11. Shift control solenoid valve connector
12. Connection for speedometer cable
13. Connection for transaxle mount bracket70 Nm
51
ft.lbs.
70 Nm
51 ft.lbs.I
09FOO81
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LAUTOMATIC TRANSAXLE
- Transaxle Assembly
23-63 ’
31 Nm‘?“.75
Nm75 Nm60- 72Nm54 ftlbs.
43
- 52ft.lbs.I
14II
60-72Nm\20
Ia15
26
). C-J\
\23j5 Nm64ft.lbs.15’
1636 Nm43-G,“.%S.26
ft.lbs.
OSFOOBH
14. Transaxle assembly upper part
coupling bolt
4*15. Connection for tie rod end4*16. Connection for lower arm ball joint
17. Right member
18. Starter
4*19. Drive shaft (left side),
Inner shaft assembly
l * l * 20. Drive shaft (right side)
21. Transaxle stay (front bank side)
22. Transaxle stay (rear bank side)
23. Bell housing cover4*24. Special bolts4*25. Transaxle assembly lower part
coupling bolt
4*26. Transaxle assemblyPost-installation Operationl Installation of Front Under Cover
(Refer to GROUP 51 -Front Bumper.)
l Supplying of Transaxle Fluid (Refer to
GROUP 00
- Maintenance Service.)
l Checking the Operation of Selector
Lever
l Checking the Operation of Speedometer
SERVICE POINTS OF REMOVALM22kBAV
13. DISCONNECTION OF TRANSAXLE MOUNT BRACKET(1) Raise the transaxle assembly with a jack up to a level
where no weight is applied to the mount bracket.
Caution
When raising the transaxle assembly, make sure it
is supported over a wide area and no local force is
being applied.
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23-64
AUTOMATIC, TRANSAXLE - Transaxle Assembly
(2) Remove the nut and move the bolt so that a spanner
can be applied to the transaxle mount bracket mounting
bolt; then, remove the transaxle mount bracket mount-
ing bolt.
15. DISCONNECTION OF TIE ROD END / 16. LOWER ARM$3
BALL JOINTRefer to GROUP 22
- Manual Transaxle.
19. REMOVAL OF DRIVE SHAFT (LEFT SIDE) AND INNERSHAFT ASSEMBLY
/ 20. DRIVE SHAFT (RIGHT SIDE)
Refer to GROUP 22
- Manual Transaxle.
24. REMOVAL OF SPECIAL BOLTS
/ 25. TRANSAXLE
ASSEMBLY LOWER PART COUPLING BOLT
/ 26.
TRANSAXLE ASSEMBLY
(1) Support the transaxle assembly with the transaxle jack.
(2) ;;F;ng the crankshaft, remove the special bolts at four
(3) After removing the special bolts, push the torque
converter toward transaxle so that it does not remain on
the engine side.
(4) Remove coupling bolt at the bottom of transaxle
assembly and lower the transaxle assembly.
SERVICE POINTS OF IliSTALLATlONM23LDAD
26. INSTALLATION OF TRANSAXLE ASSEMBLYAttach the torque converter on the transaxle side and
mount the transaxle assembly on the engine.
Caution
If the torque converter is mounted first on the engine,
Idthe oil seal on the transaxle side may be damaged.
Therefore, be sure to first assemble the torque conver-ter on the transaxle side.
20. INSTALLATION OF DRIVE SHAFT (RIGHT SIDE)Refer to GROUP 22
- Manual Transaxle.
5. CONNECTION OF TRANSAXLE CONTROL CABLE
(1) Connect the transaxle control cable to the manual
control lever and tighten the nut temporarily.
(2) Loosen the nut, pull the transaxle control cable lightly in
the arrow direction and retighten the nut.
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AUTOMATIC TRANSAXLE - Transaxle Assembly
DISASSEMBLY AND REASSEMBLY23-65
M23LEAN
11
Z:4.
::
;:9.10.11.
12.
13.
14.
15.
16.8
%&,kd!~~ / I!- 1A8 ii9
-114Torque converter~.I~I~~~ assembly
Thrust washer
#IFront clutch assembly
Thrust race #3
Thrust bearing #4Thrust washer #2Rear clutch assemblyThrust bearing #5Rear clutch hubThrust race #6Thrust bearing #7Kickdown bandKickdown drumSnap ring
17.Center support18.Wave spring19.Return spring
20.Pressure plate21.Brake disc
22.Brake plate
23.Reaction plate
24. Reverse sun gear
25. Thrust bearing #8
26. Thrust race #927. Forward sun gear
28. Planetary carrier asseml
29.Thrust bearing #I030.Output flange
31. Oil level gauge
32. Oil filler tube33.Snap ring34. Kickdown servo switch35.Snap ring26
25
24
TFA040936.
Kickdown servo piston37.Spring
38.Anchor rod39.Detent assembly
40. Manual control shaft
41. Parking roller support
42.Oilpan43.Gasket44. Oil temperature sensor45.Oil screen46. Valve body assembly
47. Manual control lever
48.Inhibitor switch
49. End clutch shaft
50.Bearing retainer51.Thrust bearing #I1
52. End clutch hub53.Thrust washer
54. End clutch assembly
55.O-ring56. End clutch cover57.Pulse generator
58:Lock bolt
59.Idler shaft
60.Idlergear
61.Spacer
62.Gasket
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23-66AUTOMATIC TRANSAXLE - Transaxle Assemblv
32
5848
1 I
\43
4260
7’I
6’6Si 6s
63.Idler gear cover64.Differential bearing retainer65.Outer race66. Differential front bearing cap67.Differential assembly
68.Gasket69.Differential cover70.Output bearing retainer
71. Transfer shaft
72.Transaxle case
TFA0410
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AUTOMATIC TRANSAXLE - Transaxle Assembly
23-67
DISASSEMBLY
Caution1. The automatic transaxle consists of high-precision
parts and utmost care must be exercised during
disassembly and reassembly to prevent damage to the
parts.
2.Place a rubber mat on the workbench and keep it cleanat all times.
3.Do not use cotton work gloves or waste cloth for the
disassembly job. Use nylon cloth or paper towel if
necessary.4. Clean all disassembled parts. Commercially available
detergent may be used to clean the
metalllic parts;
however, be sure to dry them completely with air.
5. Clean the clutch disc, plastic thrust plates, and rubberparts with ATF (automatic transmission fluid) to pre-
vent adhesion of dust and dirt.
6.If the transaxle is damaged, the cooler system should
also be disassembled and cleaned.(1) Remove the torque converter.
(2) Install the dial indicator to the transaxle case and measure
the end play in the input shaft.
(3) Remove brackets.
(4) Remove the oil level gauge and oil level gauge guide.
(5) Remove pulse generators A and B
(6) Remove the manual control lever and then remove the
inhibitor switch.
(7) Remove the speedometer drive gear assembly.
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23-68
AUTOMATIC TRANSAXLE - Transaxle Assembl,y
(8) Remove the oil pan, magnet, and gasket.
(9) Remove the oil screen.
(10)Remove the ten valve body mounting bolts.
(11 IRemove the oil temperature sensor holder and remove the
oil temperature sensor harness from the clamp.
(12)Press the solenoid valve harness grommet claw to push the
grommet into the case; then, remove the valve body
assembly.
(13)Pull off the oil temperature sensor.
(14)Remove the parking roller support.
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