MITSUBISHI 380 2005 Workshop Manual

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-291
DIAGNOSIS
Required Special Tool:
MB991223: Harness Set
STEP 1. Check the headlamp operation.
Q: Which of the headlamps does not illuminate?
LH (low beam) : Go to Step 2.
RH (low beam) : Go to Step 6.
LH (only low-beam) : Go to Step 10.
RH (only low-beam) : Go to Step 13.
LH (only high beam) : Go to Step 16.
RH (only high beam) : Go to Step 21.
Low beam only (both RH and LH) : Refer to Inspection
Procedure H-2 "The headlamps (low-beam) do not
illuminate normally P.54B-264."
High beam only (both RH and LH) : Refer to Inspection
Procedure H-3 "The headlamps (high-beam) do not
illuminate normally P.54B-268."
High beam indicator lamp : Refer to Inspection Procedure
H-8 "The high-beam indicator lamp does not
illuminate P.54B-301."
STEP 2. Check headlamp (LH) connector A-20 for loose,
corroded or damaged terminals, or terminals pushed back
in the connector.
Q: Is headlamp (LH) connector A-20 in good condition?
YES : Go to Step 3.
NO : Repair or replace the damaged component(s). Refer
to GROUP 00E, Harness Connector Inspection
P.00E-2. Check that the headlamps illuminate
normally.
STEP 3. Check headlamp (LH) bulb.
(1) Remove the headlamp (LH) bulb.
(2) Verify that the headlamp (LH) bulb is not damaged or
burned out.
Q: Is headlamp (LH) bulb normal?
YES : Go to Step 4.
NO : Replace the headlamp (LH) bulb. Verify that the
headlamps illuminate normally.

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-292
STEP 4. Check the ground circuit to the front Headlamp
(LH). Measure the resistance at front combination lamp
(LH) connector A-20.
(1) Disconnect front combination lamp (LH) connector A-20
and measure the resistance available at the wiring harness
side of the connector.
(2) Measure the resistance value between terminal (5) and
ground.
The resistance should be 2 ohms or less.
Q: Is the measured resistance 2 ohms or less?
YES : Go to Step 10.
NO : Go to Step 5.
STEP 5. Check the wiring harness between headlamp (LH)
connector A-20 (terminal 5) and ground.
Q: Is the wiring harness between headlamp (LH) connector
A-20 (terminal 5) and ground in good condition?
YES : No action is necessary and testing is complete.
NO : The wiring harness may be damaged or the
connector(s) may have loose, corroded or damaged
terminals, or terminals pushed back in the connector.
Repair the wiring harness as necessary. Verify that
the headlamps illuminate normally.
STEP 6. Check headlamp (RH) connector A-32 for loose,
corroded or damaged terminals, or terminals pushed back
in the connector.
Q: Is headlamp (RH) connector A-32 in good condition?
YES : Go to Step 6.
NO : Repair or replace the damaged component(s). Refer
to GROUP 00E, Harness Connector Inspection
P.00E-2. Check that the headlamps illuminate
normally.

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-293
STEP 7. Check the headlamp (RH) bulb.
(1) Remove the headlamp (RH) bulb.
(2) Verify that the headlamp (RH) bulb is not damaged or
burned out.
Q: Is headlamp (RH) bulb normal?
YES : Go to Step 8.
NO : Replace the headlamp (RH) bulb. Verify that the
headlamps illuminate normally.
STEP 8. Check the ground circuit to the front Headlamp
(RH). Measure the resistance at front combination lamp
(RH) connector A-32.
(1) Disconnect front combination lamp (RH) connector A-32
and measure the resistance available at the wiring harness
side of the connector.
(2) Measure the resistance value between terminal (5) and
ground.
The resistance should be 2 ohms or less.
Q: Is the measured resistance 2 ohms or less?
YES : Go to step 13.
NO : Go to Step 9.
STEP 9. Check the wiring harness between headlamp (RH)
connector A-32 (terminal 5) and ground.
Q: Is the wiring harness between headlamp (RH) connector
A-32 (terminal 5) and ground in good condition?
YES : No action is necessary and testing is complete.
NO : The wiring harness may be damaged or the
connector(s) may have loose, corroded or damaged
terminals, or terminals pushed back in the connector.
Repair the wiring harness as necessary. Verify that
the headlamps illuminate normally.

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-294
STEP 10. Check headlamp (LH) connector A-20 and
front-ECU connector A-11X for loose, corroded or
damaged terminals, or terminals pushed back in the
connector.
Q: Are headlamp (LH) connector A-20 and front-ECU
connector A-11X in good condition?
YES : Go to Step 11.
NO : Repair or replace the damaged component(s). Refer
to GROUP 00E, Harness Connector Inspection
P.00E-2. Check that the headlamps illuminate
normally.
STEP 11. Check headlamp (LH) bulb.
(1) Remove the headlamp (LH) bulb.
(2) Verify that the headlamp (LH) bulb is not damaged or
burned out.
Q: Is headlamp (LH) bulb normal?
YES : Go to Step 12.
NO : Replace the headlamp (LH) bulb. Verify that the
headlamps illuminate normally.

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-295
STEP 12. Check the wiring harness between headlamp
(LH) connector A-20 (terminal 6) and front-ECU connector
A-11X (terminal 6).
Q: Is the wiring harness between headlamp (LH) connector
A-20 (terminal 6) and front-ECU connector A-11X
(terminal 6) in good condition?
YES : No action is necessary and testing is complete.
NO : The wiring harness may be damaged or the
connector(s) may have loose, corroded or damaged
terminals, or terminals pushed back in the connector.
Repair the wiring harness as necessary. Verify that
the headlamps illuminate normally.
STEP 13. Check headlamp (RH) connector A-32 and
front-ECU connector A-11X for loose, corroded or
damaged terminals, or terminals pushed back in the
connector.
Q: Are headlamp (RH) connector A-32 and front-ECU
connector A-11X in good condition?
YES : Go to Step 14.
NO : Repair or replace the damaged component(s). Refer
to GROUP 00E, Harness Connector Inspection
P.00E-2. Check that the headlamps illuminate
normally.

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-296
STEP 14. Check the headlamp (RH) bulb.
(1) Remove the headlamp (RH) bulb.
(2) Verify that the headlamp (RH) bulb is not damaged or
burned out.
Q: Is headlamp (RH) bulb normal?
YES : Go to Step 15.
NO : Replace the headlamp (RH) bulb. Verify that the
headlamps illuminate normally.
STEP 15. Check the wiring harness between headlamp
(RH) connector A-32 (terminal 6) and front-ECU connector
A-11X (terminal 6).
Q: Is the wiring harness between headlamp (RH) connector
A-32 (terminal 6) and front-ECU connector A-11X
(terminal 6) in good condition?
YES : No action is necessary and testing is complete.
NO : The wiring harness may be damaged or the
connector(s) may have loose, corroded or damaged
terminals, or terminals pushed back in the connector.
Repair the wiring harness as necessary. Verify that
the headlamps illuminate normally.

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-297
STEP 16. Check headlamp (LH) connector A-20 and
front-ECU connector A-11X for loose, corroded or
damaged terminals, or terminals pushed back in the
connector.
Q: Are headlamp (LH) connector A-20 and front-ECU
connector A-11X in good condition?
YES : Go to Step 17.
NO : Repair or replace the damaged component(s). Refer
to GROUP 00E, Harness Connector Inspection
P.00E-2. Verify that the headlamps illuminate
normally.
STEP 17. Check headlamp (LH) bulb.
(1) Remove the headlamp (LH) bulb.
(2) Verify that the headlamp (LH) bulb is not damaged or
burned out.
Q: Is headlamp (LH) bulb normal?
YES : Go to Step 18.
NO : Replace the headlamp (LH) bulb. Verify that the
headlamps illuminate normally.

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-298
STEP 18. Check the wiring harness between headlamp
(LH) connector A-20 (terminals 3 and 4) and front-ECU
connector A-11X (terminal 10).
Q: Is the wiring harness between headlamp (LH) connector
A-20 (terminals 3 and 4) and front-ECU connector A-11X
(terminal 10) in good condition?
YES : Go to step 19.
NO : The wiring harness may be damaged or the
connector(s) may have loose, corroded or damaged
terminals, or terminals pushed back in the connector.
Repair the wiring harness as necessary. Verify that
the headlamps illuminate normally.
STEP 19. Check the ground circuit to the front Headlamp
(LH). Measure the resistance at front combination lamp
(LH) connector A-20.
(1) Disconnect front combination lamp (LH) connector A-20
and measure the resistance available at the wiring harness
side of the connector.
(2) Measure the resistance value between terminals (5 and 1)
and ground.
The resistance should be 2 ohms or less.
Q: Is the measured resistance 2 ohms or less?
YES : .No action is necessary and testing is complete.
NO : Go to Step 20.

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-299
STEP 20. Check the wiring harness between headlamp
(LH) connector A-20 (terminals 5 and 1) and ground.
Q: Is the wiring harness between headlamp (LH) connector
A-20 (terminals 5 and 1) and ground in good condition?
YES : No action is necessary and testing is complete.
NO : The wiring harness may be damaged or the
connector(s) may have loose, corroded or damaged
terminals, or terminals pushed back in the connector.
Repair the wiring harness as necessary. Verify that
the headlamps illuminate normally.
STEP 21. Check headlamp (RH) connector A-32 and
front-ECU connector A-11X for loose, corroded or
damaged terminals, or terminals pushed back in the
connector.
Q: Are headlamp (RH) connector A-32 and front-ECU
connector A-11X in good condition?
YES : Go to Step 22.
NO : Repair or replace the damaged component(s). Refer
to GROUP 00E, Harness Connector Inspection
P.00E-2. Verify that the headlamps illuminate
normally.
STEP 22. Check the headlamp (RH) bulb.
(1) Remove the headlamp (RH) bulb.
(2) Verify that the headlamp (RH) bulb is not damaged or
burned out.
Q: Is headlamp (RH) bulb normal?
YES : Go to Step 23.
NO : Replace the headlamp (RH) bulb. Verify that the
headlamps illuminate normally.

SYMPTOM PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-300
STEP 23 . Check the wiring harness between headlamp
(RH) connector A-32 (terminals 3 and 4) and front-ECU
connector A-11X (terminal 10).
Q: Is the wiring harness between headlamp (RH) connector
A-32 (terminals 3 and 4) and front-ECU connector A-11X
(terminal 10) in good condition?
YES : Go to step 24.
NO : The wiring harness may be damaged or the
connector(s) may have loose, corroded or damaged
terminals, or terminals pushed back in the connector.
Repair the wiring harness as necessary. Verify that
the headlamps illuminate normally.
STEP 24. Check the ground circuit to the front Headlamp
(RH). Measure the resistance at front combination lamp
(RH) connector A-32.
(1) Disconnect front combination lamp (RH) connector A-32
and measure the resistance available at the wiring harness
side of the connector.
(2) Measure the resistance value between terminals (5 and 1)
and ground.
The resistance should be 2 ohms or less.
Q: Is the measured resistance 2 ohms or less?
YES : .No action is necessary and testing is complete.
NO : Go to Step 25.