torque MITSUBISHI ECLIPSE 1991 Owner's Guide

BRAKES - Service Adjustment Procedures5-494. Remove the following parts from caliper support.
14AO405
14AOs
grooves
Q
0 0
Projection
14R0037
14A0401
14AO406
MAO204Outer shim
Pad assembly
Pad clips
CPad clips
B
5.Measure hub torque with pad removed to measure brake
drag torque after pad installation.
NOTETo secure the disc to the hub, tighten the nuts.
6. Securely attach the pad clip to the caliper support.
Caution
Do not deposit grease or other dirt on pad or brake disc
friction surfaces.7. Clean the piston; then use the special tool to thread the
piston into the cylinder.
Be sure, at this time, that the stopper groove of the piston
correctly fits to the projection on the pad’s rear surface.
8. Be careful that the piston boot does not become caught,
when lowering the caliper assembly and install the lock pin.
With the engine running, forcefully depress the brake pedalfive or six times, and then check whether or not the stroke
of the parking brake lever is within the standard value.
If there is a deviation from the standard value, adjust the
stroke of the parking brake lever.
(Refer to
P.5-42.)9. Check brake drag torque as follows.
(1) Start engine and hold brake pedal down for 5 seconds.
(2) Stop engine.
(3) Turn brake disc forward 10 times.
(4) Check brake drag torque with spring scale.
If the difference between brake drag torque and hub torqueexceeds the standard value, disassemble piston and clean
piston. Check for corrosion or worn piston seal, and check
the sliding condition of the lock pin sleeve and guide pin
sleeve.Standard value: 70
N (15 Ibs.) or less
[4 Nm (3 ft.lbs)] or less
REAR BRAKE DISC THICKNESS CHECKNOSWAB
1. Remove dirt and rust from brake disc surface.
2. Measure disc thickness at 4 locations or more.
Limit: 8.4 mm
(.331 in.)
Replace the discs and pad assembly for both sides left andright of the vehicle if they are worn beyond the specified
limit.

5,966BRAKES - Front Disc Brake
14A04001410399
SERVICE POINTS OF INSTALLATIONNO5LDAG
2. INSTALLATION OF FRONT BRAKE ASSEMBLY(1) Measure hub torque with pad removed to measure
brake drag torque after pad installation.
NOTETighten the nuts in order to secure the disc to the hub.
(2) After installing the caliper support to the knuckle,
expand the piston, and then install the caliper body.
1. INSTALLATION OF BRAKE HOSEInstall brake hose without twisting or kinking.
Check brake drag torque as follows.
(1) Start engine and hold brake pedal down for 5 seconds.
(2) Stop engine.
(3) Turn brake disc forward 10 times.
(4) Check brake drag torque with spring scale.
If the difference between brake drag torque and hub torque
exceeds the standard value, disassemble piston and cleanthe piston. Check for corrosion or worn piston seal.
Standard value: 70
N (15 Ibs.) or less[4 Nm (3
ft.lbs.)J or less

6-I
CLUTCH
CONTENTS
CLUTCH CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9SPECIFICATIONS. . . . . . . . . . . . . . . . . . ..m........................2
GeneralSpecifications..................................2CLUTCH COVER AND DISC..........................16Lubricants......................................................3
CLUTCH MASTER CYLINDER........................11Service Specifications...................................2Torque Specifications
...................................3
CLUTCH PEDAL..............................................7
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . ..*............4
CLUTCHRELEASE CYLINDER . . . . . . . ..a.............13Clutch chatters
SERVICE ADJUSTMENT PROCEDURES . . . . . . .5Clutch noise
Bleeding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Clutch pedal feels “heavy”
Clutch Pedal Inspection and Adjustment . . . .
5Clutch slips
SPECIAL TOOL,.,#mmm,.*......B......................*........3Gear shift malfunctionCAUTIONWhen
servicing clutch assemblies or com-
ponents for vehicles with 1.8L engine, doNOT
create dust by sanding or by cleaning
clutch parts with a dry brush or with
compressed air. (A water dampened cloth
should be used). The clutch disc contains
“Asbestos Fibers” which can become air-
borne if dust is created during serviceoperations. Breathing dust containing
“Asbestos Fibers”may cause seriousbodily
harm.

CLUTCH - Specifications/Special Tool6-3
TORQUE SPECIFICATIONSNMCC-Items
Nmftlbs.Clutch pedal to clutch pedal support bracket
20-2514-18
Clutch pedal support bracket
8-12
6-9
Clutch pedal support bracket to firewall
10-157-l 1Stop light switch
10-157-11
Brake booster installation nut
11-17
8-12
Master cylinder to firewall
10-157-11
Pedal rod to clutch pedal support bracket
17-2612-19
Clutch pedal bracket
8-l 26-9
Pedal rod to clutch pedal bracket
17-2612-19
Clutch tube flare nut
13-17
9-12
Air cleaner bracket
8-12
6-9
Clutch tube clamp to body
8-l 26-9
Reservoir band
5-7
4-5
Clutch release cylinder
15-22
11-16Clutch release cylinder to union bolt
2518Bleeder plug
9-13
7-9
Fulcrum35-4225-30Clutch cover assembly
15-22
11-16
- LUBRICANTSNOSCD-Items
Contact surface of release bearing and fulcrum of clutch
release fork
Inner surface of clutch release bearing
Inner surface of clutch disc splineSpecified lubricants
MOPAR Multi-mileage Lubricant
Part
No.2525035 or equivalent
Contact portion of release fork to release cylinder push rod
Bushing,
clevis pin, washer and bushing
Inner surface of clutch release cylinder and outer
circumference of piston and cupMOPAR Brake Fluid/Conforming to
DOT3Inner surface of clutch master cylinder and outer
circumference of piston assembly
SPECIAL TOOL
ToolNumber
MD9981 26
NameUse
Clutch disc center
guideClutch disc center hole alignment
\\

640CLUTCH - Clutch Control
3
~~~ --Clutch tube
TI)
%5
/Hose clip
Clutch hose
Secure side
08W507
Grease09AOO39
-SERVICE POINTS OF REMOVAL
Na9JMD
6. DISCONNECTION OF HOSE CLIPSI7. CLUTCH HOSETo disconnect clutch hose from the clutch tube, proceed
as follows:
(1) Secure the nut on the clutch hose and loosen the flare
nut on the clutch tube.
(2) Remove the clip from the clutch hose to remove clutch
hose from bracket.
INSPECTIONNO9JCACl Check the clutch hose or tube for cracks or clogging.
SERVICE POINTS OF INSTALLATIONNO6JDAJ
7. INSTALLATION OF CLUTCH HOSE/S. CLUTCH TUBE/4.
CLUTCH TUBETemporarily tighten the flare nut by hand, and then tighten
it to the specified torque, being careful that the clutch
hose does not become twisted.
3. APPLICATION OF GREASE TO CLEVIS PIN/2. WASHERApply multipurpose grease to the
clevis pin and washer.
Grease: MOPAR Multi-Mileage Lubricant
Part No.2525035 or equivalent

6-18CLUTCH - Clutch Cover and Disc
I6CLO33
Clutch disc
T& assemblyClutch cover
6CLO26
SERVICE POINTS OF INSTALLATIONNWGDAT
5. A,PPLlCATlONOF GREASE TO RELEASE FORKAi&
(1) Apply a coating of the specified grease to the point of
contact with the fulcrum and the point of contact withi(the release bearing.
Specified grease: MOPAR Multi-mileage Lubricant
Part Nq.2525035 or equivalentCautionWhen installing the
clutch, apply grease to each
part, but be careful not to apply excessive grease;
excessive grease will cause clutch slippage and
shudder.
(2) Apply a coating of the specified grease to the end of therelease cylinder’s push rod and to the push rod hole in
the release fork.
Specified grease: MOPAR Multi-mileage Lubricant
Part No.2525035 or equivalent
4. APPLICATION OF GREASE TO CLUTCH RELEASE
BEARING
Pack the inner surface of the clutch release bearing and thegroove with the specified grease.
L4r
Specified grease: MOPAR Multi-mileage Lubricant _
Part No.2525035 or equivalentCaution
For the release bearing of a resin sleeve, grease mustnot
be applied to the sleeve part.
2. APPLICATION OF GREASE TO CLUTCH DISC/ 1.
CLUTCH COVER ASSEMBLY
(1) Apply a coating of the specified grease to the clutch
disc spline, and then use a brush to rub it in.
Specified grease: MOPAR Multi-mileage Lubricant
Part No.2525035 or equivalent
(2) Using the special tool (clutch disc center guide),
position the clutch disc to the flywheel.
(3) Install the clutch cover assembly. Tighten the bolts a
little at a time, working in a diagonal sequence, finally
tightening them to the specified torque.

7-l
COOLING
CONTENTS
ENGINE COOLANT TEMPERATURE GAUGEUNIT,
ENGINE COOLANT TEMPERATURE
SENSOR AND ENGINE COOLANT
TEMPERATURE SWITCH................................34
RADIATOR.......................................................12
RADIATORFANMOTOR ASSEMBLY..........15
SERVICE ADJUSTMENT PROCEDURES.......8
Alternatormater Pump Drive Belt Tension
Adjustment
....................................................9Alternator/Water Pump Drive Belt Tension
Inspection..
....................................................8Cap Pressure Test
.......................................8Engine Coolant Concentration Test
.............8
EngineCoolantLeakCheck........................8Engine Coolant Replacement
.......................8
SPECIFICATIONS.............................................2
GeneralSpecifications..................................2
Lubricant.......................................................4
Sealant..........................................................4Service Specifications
...................................2Torque Specifications
...................................3THERMOSTAT
.................................................15
TROUBLESHOOTING......................................5
Noriseintemperature................................5
Overheat.......................................................5
WATER HOSE AND WATER PIPE
<1.8L Engine>................................................25
WATER HOSE AND WATER PIPE
<2.0LDOHCEngine(Non-Turbo)>.............28
WATER HOSE AND WATER PIPE
<2.0LDOHCEngine(Turbo)>....................31
WATERPUMP<1.8LEngine>.....................17
WATER PUMP <2.0L DOHC Engine>.........21

COOLING - Specifications7-3
TORQUE SPECIFICATIONSN07CG.
ItemsRadiator insulator
upperThermosensor to radiator
Automatic transaxle oil cooler hose cramp
Automatic transaxle oil cooler hose mounting bolt
Water outlet fitting bolts
Engine mount insulator nut (large)
Engine mount insulator nut (small)
Engine mount bracket to engine
Bracket between engine mount bracket and engine
Tension pulley bracket for air conditioner
<1.8L Engine>
Water pump installation bolt
Bolt head mark “4T”
Bolt head mark “7T”
Water pulley bolt
pumpDamper pulley, crankshaft pulley
<1.8L Engine>
<2.0L DOHC Engine>
Timing belt front upper cover installation bolt
Timing belt front lower cover installation bolt
Crankshaft sprocket installation bolt
Timing belt
B tensioner
Tension pulley bracket for air conditioner
<2.0L DOHC Engine>
Automatic tensioner installation bolt
Tensioner pulley installation bolt
Oil level
gaugeFront exhaust pipe to exhaust manifold

Front exhaust pipe bracket
Exhaust manifold cover (A)

Flange bolt: 8
x 12 mm (.31 x .47 in.)
Washer assembled bolt: 6
x 14 mm (.24x.55in.)
<2.0L DOHC Engine (Non-Turbo)>
Exhaust manifold cover
(8)
Heat protecter (A)
Heat protecter
(B)
Exhaust manifold to cylinder head<1.8L Engine>
<2.0L DOHC Engine>
Engine hanger to engine bracket
JVater inlet pipe installation bolt
Transaxle side
Engine block side
<1.8L Engine>
<2.0L DOHC Engine>
'ower steering oil pump to oil pump bracket
‘ower steering oil pump bracket to engine
Nmft.lbs.
9-14
7-103-4
2-3
4-63-4
3-52-4
17-2012-14
60-8043-58
30-4022-29
50-6536-47
17-2612-19
18-2213-15
12-15
9-11
20-2714-20
8-106-7
15-18
11-13
20-3014-22
IO-127-9
10-127-9
110-13080-9415-22
11-16
23-27
17-20
20-2714-2043-55
31-4012-15
9-11
30-4022-29
40-6029-43
30-4022-29
27-33
20-24
8-106-7
12-15
9-11
12-15
9-11
12-15
9-11
12-15
9-l 1
15-2011-14
25-3018-22
12-15
9-11
43-55
31-40
IO-127-9
12-15
9-11
35-4525-33
25-3318-24