MITSUBISHI ENDEAVOR 2004 Service Repair Manual

<< D >>POWER STEERING OIL PUMP REMOVAL Remove the power steering oil pump from the engine with the hose attached. << E >>ENGINE MOUNT REMOVAL 1. Support the engine with a garage jack.
Fig. 33: Supporting Engine

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assembly, and secure it with a cord or wire.
NOTE: Place the removed power steering oil pump in a place
where it will not be a hindrance when removing and
installing the engine assembly, and secure it with a cord or
wire.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2. < Engine hanger MB991895 is used > Remove special tool MB991895.
3. < Engine hanger MB991928 is used > Remove special tool MB991928.
Fig. 34: Removing Special Tool MB991928

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4. Hold the en
gine assembl
y with a chain block, etc.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 35: Holding Engine Assembly With A Chain Block

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Place a garage jack against the engine oil pan with a piece of wood in between
so that the weight of the engine and transaxle assembly is no longer being
applied to the engine mount.
6. Loosen the engine mount mounting nuts and bolts, and remove the engine
mount.
<< F >>ENGINE ASSEMBLY REMOVAL After checking that all cables, hoses and wiring harness connectors and so on are
disconnected from the engine, lift the chain block slowly to remove the engine
assembly upward from the engine compartment. INSTALLATION SERVICE POINTS >>A<< ENGINE ASSEMBLY INSTALLATION
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Install the engine assembly, being careful not to pinch the cables, hoses or wiring
harness connectors.
Fig. 36: Installing Engine Assembly

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< ENGINE MOUNT INSTALLATION 1. Place a garage jack against the engine oil pan with a piece of wood in between,
and install the engine mount while adjusting the position of the engine.
2. Support the engine assembly with a garage jack.
3. Remove the chain block.
4. < Engine hanger MB991895 is used >
1. Set special tool MB991895 to the front fender assembling bolts (A and B)
and
(C and D
) as shown.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 37: Setting Special Tool MB991895 To Front Fender Assembling Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. CAUTION: Place a thick shop towel as shown so that sp
e
MB991454 does not dama
ge the front deck pa
n

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2. Set s
pecial tool MB991454 to hold the en
gine assembl
y.
Fig. 38: Protectin
g Front Deck Panel With Sho
p
Courtes
y of MITSUBISHI MOTOR SALES OF
A

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 39: Setting Special Tool MB991454 To Hold Engine Assembly

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. < Engine hanger MB991928 is used >
1. Assemble special tool MB991928 (Set following parts to the base hanger).
Slide bracket (HI) Foot (STANDARD) (MB991932) Joint
(90) (MB991930
)

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 40: Using Engine Hanger MB991928

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Set special tool MB991928 to the front fender assembling bolts (A and B)
and
(C and D
) as shown.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 41: Setting Special Tool MB991928 To Front Fender Assembling Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. CAUTION: Place a thick shop towel as shown so that
special tool MB991454 does not damage the
front deck panel.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 42: Identifying Special Tool MB991454

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Set s
pecial tool MB991454 to hold the en
gine assembl
y.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor