MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 43: Setting Special Tool MB991454 To Hold Engine Assembly

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAMSHAFT OIL SEAL REMOVAL AND INSTALLATION NOTE: Adjust the engine hanger balance by sliding the slid bracket
(HI).
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 44: Removing And Installing Camshaft Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MB990767: End Yoke Holder MB991559: Camshaft Oil Seal Adapter MD998713: Camshaft Oil Seal Installer MD998715: Crankshaft Pulley Holder Pin
REMOVAL SERVICE POINTS << A >>CAMSHAFT SPROCKET REMOVAL Use s
pecial tools MD998715 and MB990767 to remove the camshaft s
procket.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 45: Removing Camshaft Sprocket

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B >>CAMSHAFT OIL SEAL REMOVAL 1. Make a notch in the oil seal lip section with a knife, etc.
CAUTION: Be careful not to dama
ge the camshaft and the

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2. Cover the end of a flat-tipped screwdriver with a shop towel and insert into the
notched section of the oil seal, and pry out the oil seal to remove it.
Fig. 46: Removing Camshaft Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< CAMSHAFT OIL SEAL INSTALLATION 1. A
pply en
gine oil to the camshaft oil seal li
p.
cylinder head.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 47: Applying Engine Oil To Camshaft Oil Seal Lip (Left Bank)

Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 48: Applying Engine Oil To Camshaft Oil Seal Lip (Right Bank)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Use special tools MD998713 and MB991559 to press-fit the camshaft oil seal.
>>B<< CAMSHAFT SPROCKET INSTALLATION 1. Use special tools MD998715 and MB990767 in the same way as during
removal to install the camshaft sprocket.
2. Tighten the camshaft sprocket mounting bolt to the specified torque.
Tightening torque: 88+/-10 N.m (65+/-7 ft-lb)
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 49: Tightening Camshaft Sprocket Mounting Bolt

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAMSHAFT AND VALVE STEM SEAL REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

< LEFT BANK >
CAUTION: *Remove and assemble the marked parts in each
cylinder unit.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 50: Removing/Installing Camshaft And Valve Stem Seal (Left Bank)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MB990767: End Yoke Holder MD998443: Auto-lash Adjuster Holder MB991559: Camshaft Oil Seal Adapter Installer MD998713: Camshaft Oil Seal Installer MD998715: Crankshaft Pulley Holder Pin MD998772: Valve Spring Compressor MD998774: Valve Stem Seal Installer
< RIGHT BANK >
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor