MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 63: Removing Drive Pinion Rear Bearing Outer Race

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 64: Exploded View Differential Carrier Assembly Components

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Required Special Tools:
MB990938: Bar MB991380: Oil Seal Installer MB990936: Installer Adapter MB990934: Installer Adapter MB990901: Drive Pinion Setting Gauge Set MB991378: Drive Pinion Setting Gauge Set MB990326: Preload Socket MB990685: Torque Wrench MB990728: Bearing Installer MB990850: End Yoke Holder MB990727: Oil Seal Installer MB991367: Special Spanner MB991385: Pin
LUBRICATION AND ADHESIVE POINTS
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 65: Identifying Lubrication And Adhesive Points

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINTS >>A<< OIL SEAL PRESS-FITTING Use s
pecial tools MB990938 and MB991380 to
press-fit the oil seal.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 66: Press
-Fitting Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< DRIVE PINION REAR BEARING OUTER RACE PRESS-FITTING Use special tools MB990938 and MB990936 to press-fit the drive pinion rear bearin
g outer race.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 67: Fitting Drive Pinion Rear Bearing Outer Race

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< DRIVE PINION FRONT BEARING OUTER RACE PRESS-FITTING Use special tools MB990938 and MB990934 to press-fit the drive pinion front bearin
g outer race.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 68: Pressing Drive Pinion Rear Bearing Outer Race

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< DRIVE PINION HEIGHT ADJUSTMENT
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Adjust the drive pinion height by the following procedures:
1. Apply multipurpose grease to the washer of special tool MB990903.
Fig. 69: Applying Multipurpose Grease To Washer Of Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Install special tools MB990903 (MB990901) and MB991366(MB991378),
drive pinion front and rear bearing inner races to the differential carrier as
shown in the illustration.
CAUTION: There should be no gear oil adhered to the
bearing.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

3. Tighten the nut of special tool MB990903 a little at a time, while measuring
the turning torque of the drive pinion. Then confirm that the turning torque
(without the drive pinion oil seal) is at the standard value.
Standard value:
Fig. 70: Tightening Nut Of Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Clean thorou
ghly the side bearin
g seat of the differential carrier.
NOTE: Because the special tool cannot be turned one turn,
turn it several times within the range that it can be
turned; then, after fitting to the bearing, measure the
turning torque.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 71: Cleaning Thoroughly Side Bearing Seat

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor