sensor MITSUBISHI GALANT 1989 Service Repair Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1989, Model line: GALANT, Model: MITSUBISHI GALANT 1989Pages: 1273, PDF Size: 37.62 MB
Page 1075 of 1273

33B-136 ACTIVE-ELECTRONIC CONTROL SUSPENSION - Height Sensor
Front height sensor connector
terminal array
1
1270185
No1SensorA No.4GroundNo 2 Sensor BNo. 5 Sensor DNo 3 Sensor CNo. 6 Sensor power
supply i + 5W
Front height sensor position
Rear height sensor connector
terminal array
12R0185
No.1Sensor ANo.4GroundNo 2 Sensor BNo. 6 Sensor power
No. 3 Sensor CSUPPlY (+ 5w
Rear height sensor position
1
TSB Revision INSPECTION
l Check the rod and link plate for bending or damage.
l Check the rod adjustment lock nut for looseness.
CHECKING THE SENSOR TERMINAL VOLTAGE
Connect the height sensor to the body harness and then
check that each terminal voltage changes as shown in the
table below when, with the ignition key at the ON position,
the sensor’s link plate is turned.
NOTE
To check the sensor terminal voltage, one method which can
be used is to move the rod up and down while the sensor is
installed to the chassis.
Front Height Sensor Terminal Voltages
P
Vehicle height level SensorTerminal No.
link
position
1 2I3 5
Maximum level04.5-E
o-o.5 -
Higher than HIGH04.5-5
o-o.5
HIGH (target height)0
4.5-5
Higher than NORMAL
@
NORMAL (target height)0/ o-o.5O-O.!
Lower than NORMAL63o-o.5
LOW (target height)04.5-5
Lower than LOW Q 4.5-5
4.5-5
-
Minimum level84.5-E
Rear Height Sensor Terminal Voltages
b
Vehicle height level SensorTerminal No.
link
position
12 3
Higher than HIGH
0o-o.5
4.5-5
HIGH (target height)0
o-o.5 .4.5-5
Higher than NORMAL0
NORMAL (target height)63o-o.5
Lower than NORMAL0o-o.5
LOW (target height)84.5-5
4.5-5Lower than LOW04.5-5
Page 1076 of 1273

ACTIVE-ELECTRONIC CONTROL SUSPENSION - Height Sensor 33B-137
From1990 models
GoodIBad1
II
12R0363
Bolt centerleft edgesurface
SERVICE POINTS OF INSTALLATION
7. INSTALLATION OF REAR ROD ASSEMBLY
/ 3. FRONT
ROD ASSEMBLY
(1) Adjust the front and rear height sensors so that dimension A of the rod in the illustration is within
specification.
Rod assembly length (A)
Front254-255 mm (9.9-10.0 in.)
Rear 149.5-150.5
mm (5.89-5.93
in.)
Caution
1. When adjusting the length of the rod, adjust so that dimension
B is uniform
2.Height sensors must be installed so that the ball
joint at the rod end is at rocking centre.
(2) When installing the rear rod assembly, install the rear height sensor brackets so that the dimension
L in the
illustration. is the standard value.
Standard value (L): 314-316 mm
(12.3-12.4 in.)
a-- - TSB
Revision
Page 1077 of 1273

33B-138 ACTIVE-ELECTRONIC CONTROL SUSPENSION - ACTIVE-ECS Sensor
ACTIVE-ECS SENSORM33ZVAC
IEMOVAL
AND INSTALLATION
Pre-removal Operation*Removal of Steering Wheel and
Column Cover for Steering Wheel
Angular-velocity Sensor
(Referto GROUP 37A-Steering Cof-umn and Shaft.) ~
@Removal of Column Switch for
Steering Wheel Angular-velocity
Sensor-(Refer to GROUP 54-ColumnSwitch.)l Removal of front bumper forGsensor(Refer to GROUP 51-Bumper.)
1210449
l *1. Throttle position sensor
l *2. Steering wheel angular-velocity sensor
4*3. G sensor
TSB Revision
Page 1078 of 1273

ACTIVE-ELECTRONIC CONTROL SUSPENSION - ACTIVE-
ECS Sensor 33B-139
Steering wheel angular-velocity sensor
TSB Revision--
12A046
SERVICE POINTS OF REMOVAL
1. REMOVAL OF THROTTLE POSITION SENSOR
Disconnect the harness connector, then remove the
throttle position sensor from the throttle body.
2.REMOVAL OF STEERING WHEEL ANGULAR-VELOCITY
SENSOR
Remove the pin terminal from the column switch connec-
tor, then remove the steering wheel angular-velocity sensor from the column switch.
Caution
1.The steering wheel angular-velocity sensor utilizes a
photo coupler and care should be paid to ensure
that no dust or grease are allowed to come into contact with it.
2. Be careful and ensure that the column switch side
slit panel is not bent nor oil allowed to come into
contact with it.
3. REMOVAL OF
G SENSOR
Disconnect the connection of the harness connector, and
then remove the
G sensor.
Cautio
n
When removing the
G sensor, take care not to drop it or
subject it to severe impact.
INSPECTION For information concerning the procedures for checking each
sensor, refer to the service adjustment procedures section
and to the troubleshooting guide.
Page 1085 of 1273

34-4REAR SUSPENSION
rORQUE SPECIFICATIONSt&4X-A
Items
Dust shield
Flange nut
Wheel bearing nut Shock absorber upper mounting nut
Shock absorber lower mounting nut
Speed sensor
Lateral rod mounting nut (body side)
Lateral rod mounting bolt (axle beam side)
Trailing arm mounting bolt
Piston rod tightening nut
Brake hose and tube bracket mounting boltRear drum brake assembly (backing plate) to axle beam
SPECIAL TOOLSM34DA-A
ToolNumber Name MB990987-01
Spring compressor MB991 159
Bushina remover
and insraIler
MB990947-01
Lower arm bushing
arbor M
B990945
Lower arm bushingring MB990847-01
Bushing remover
and installer base
Nmft.lbs.
9-1
4
7-10
200-260144-188
20
+ 0 + IO14-+0+7
40-5029-36
80- 10058-72
9-1
4
7-10
80- 10058-72
100-12072-87
100-12072-87
20-2514-18
17-26,12-19
50-6036-43
Use
Removal and installation of the coil spring
Driving-out and press-fitting of the trailing arm
bushing
Driving-out and press-fitting of the lateral rod
bushing
TSB Revision
Page 1091 of 1273

34-10REAR SUSPENSION
6
Nm
50-60Nm
12-1
9
ft.lbs.236-43 ft.lbs.1
9-14 N
m
7-10 ft.lbs.
200-240
Nm
144-188 ft.lbs.
9-14 Nm7-10 ft.lbs.
8
n
11
40-50 N
m
29-36 ft.lbs. \
1212AO355
1380-100 Nm*58-72 ft.lbs.*
\
Iloo-120 Nm*.-- -- _. . . ”Post-installation Operation*Check the Brake Disc Runout. andAdiust. (Refer to GROUP 35-
*Check the Rear Disc Brakes Draq-Iging Torque, and Adjust. (Refer foGROUP
35-ServiceAdjustmentISehice
Adjustment Procedures.) 1
Procedures.)@Checking Parking Brake LeverStroke. (Refer to GROUP 36-Service Adjustment Procedures.)
Removal steps
1. Parking
brake cable2.
Brake tube and hose bracket3. Rear
disc
brake4. Brake
disc5.
Hubcap~~6. Flange
nut
(Refer
to
GROUP 33B-Rear Suspension
Assembly.)
7.
Washer8. Speed sensor
WA0336
12. Cap13. Shock absorber
upper mounting nut
(Refer
to P.34-6.)14. Tr$ling arm mounting bolt (Refer to P.34-6.)15. Rear suspension assembly (Refer to P.34-6.)
c*
Y. Hear axle assembly10. Dust shield11. Lateral
rod mounting
bolt (Refer
to
P.34-6.)
NOTE*:indicates part which should be temporarily tightened, andthen fully tightened with
the vehicle in the unladencondition.
1 TSB RevisionI
Page 1099 of 1273

34-18 REAR SUSPENSION
WA-A
17-26 Nm
12-19 ftlbs.50-60 N
m
9-14 Nm
7-10 ft.lbs.200-2iO Nm144-189 ftlbs.
12A0355
loo-120 Nm*72-87 ft.lbs.*
*Check the Brake Disc Runout. and
*Check the Rear Disc Brakes Drag-ging Torque, and Adjust. (Refer to
Procedures.)*Checking Parking Brake LeverStroke. (Refer to GROUP 36-Service Adjustment Procedures.)
Removal steps
1. Parking brake cable
2. Brake tube and hose bracket
*I)12. Shock absorber lower mounting bolt
3. Rear disc
brake
(Refer to P.34-16.)
4. Brake disc4*13. Trailing
arm
mounting
bolt (Refer
to
P.34-
5. Hubcap16.)
l
6. Flange nut (Refer to GROUP 33B-Rear4*14. Torsion axle and arm assembly (Refer to
Suspension Assembly.)P.34-16.)
7. Washer
l *
8.
Speed sensor
11. Lateral rod mounting bolt (Refer to P.34-14.)
NOTE*:Indicates part which should be temporarily tightened, andthen fully tightened with the vehicle in the unladencondition.
TSB Revision
Page 1101 of 1273

34-20
REAR SUSPENSION
TORQUE SPECIFICATIONSM34cGB
Items
Rear suspension assembly Center exhaust pipe to main muffler installation boltHook installation bolt
Hanger installation bolt
Center exhaust pipe to front exhaust pipe installation nut
Rear shock absorber installation nut
Differential carrier to differential support member
Differential support member to body
Brake tube bracket to rear shock absorber
Differential carrier to propeller shaft
Crossmember bracket to body
Crossmember bracket to crossmember Rear brake assembly installation bolt
Upper and lower arm
Upper arm to crossmember
Upper arm to knuckle
Lower arm to crossmember
Lower arm to knuckle
Trailing arm
Companion flange to rear axle shaft
Companion flange to drive shaft
Trailing arm to crossmember
Upper arm to knuckle
Lower arm to knuckle
Rear shock absorber (lower)
Rear brake assembly installation bolt
Rear speed sensor jhock
absorber assembly
Shock absorber installation nut
Shock absorber installation bolt Brake tube bracket to rear shock absorber
Piston rod tightening nut
itabilizer bar
Differential support member to body
Crossmember bracket to crossmember
Crossmember bracket to body
Stabilizer link to stabilizer bar
Nmftlbs.
30-4022-2
9
IO-157-11
IO-157-11
30-4022-2
9
40-5029-3
6
80-10058-72
110-13080-94
17-26
12-19
30-3522-2
5
70-8551-61
110-13080-94
50-6036-4
3
140-160101-116
60-7243-5
2
90-I 1065-80
60-7243-5
2
160-220116-159
55-65
40-47
140-160101-116
60-7243-5
2
60-7243-5
2
90-I 1065-80
50-6036-4
3
9-14
7-10
40-5029-3
6
90-I 1065-80
17-26
12-19
20-2514-18
110-13080-94
110-13080-94
70-8551-61
35-4
5
25-33
TSB Revision1
Page 1106 of 1273

REAR SUSPENSION
40-50 Nm
29-36 ftlbs.
80-100 N
m
58-72
ft.lbs.
22-25 ftlbs.
\
50-60Nm36-4
3
ftlbs.
70-85Nm70-85Nm110-130 Nm51-61ft.lbs.51-61ftlbs.80-94 ftlbs.
12AO619
9. Self locking nut
10. Differential support member
II. Crossmember bracket
12. Parking brake cable and rear speed sensor
installation bolt
13. Cable band
14. Rear speed sensor connector
15. O-ring
16. Rear suspension assembly
TSB Revision1
Page 1107 of 1273

34-26REAR SUSPENSION
I 412AOlOS
J
TSB Revision
SERVICE POINTS OF REMOVAL
4. REMOVAL OF CALIPER ASSEMBLYM?dGSAP
(1) Remove the lock pin, rotate the caliper assembly
upward, then remove the caliper assembly and secure
it with wire, etc.
Caution
The lock pin has a special grease applied to it, so be
sure not to wipe it off, and ensure that the lock pin
stays clean.
I
(2) After removing the caliper assembly, cover the guide pin with a cloth, etc.
8. REMOVAL OF PROPELLER SHAFT’ INSTALLATION BOLT AND NUT
Place mating marks on the differential carrier companion
flange and the propeller shaft flange yoke.
NOTE
The mating marks should be used as a reference for
re-installation.
9. REMOVAL OF SELF LOCKING NUT
(1) Before removing the self locking nuts, support the differential case with a transaxle jack.
(2) Remove the self locking nuts.
12. REMOVAL OF PARKING BRAKE CABLE AND REAR
SPEED SENSOR INSTALLATION BOLT
(1) Lower the transaxle jack slightly.
(2) Remove the parking brake cable and the rear speed sensor installation bolts.
NOTE
The task may be made easier by increasing the gapbetween the body and the crossmember.